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KSB ECOLINE FYC, Operating Manual

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ECOLINE GLF/GTF/PTF/SCF/FYF
ECOLINE GLB/GTB
ECOLINE GLV/GTV/SCV
ECOLINE GLC/GTC/SCC/FYC

Operating Manual

Summary of Contents for ECOLINE FYC

Page 1: ...ECOLINE GLF GTF PTF SCF FYF ECOLINE GLB GTB ECOLINE GLV GTV SCV ECOLINE GLC GTC SCC FYC Operating Manual...

Page 2: ...erein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express...

Page 3: ...13 4 3 Globe Valves to ANSI ASME with Gland Packing 14 4 4 Bellows type Globe Valves to ANSI ASME 30 4 5 Gate Valves to ANSI ASME 38 4 6 Lift Check Valves to ANSI ASME 57 4 7 Swing Check Valves to ANS...

Page 4: ...Contents 4 of 100 9 5 EU Declaration of Conformity for ECOLINE GLB 150 600 95 Index 96...

Page 5: ...own as the Pressure Equipment Directive sets out the requirements to be met by pressure equipment intended to be placed on the market in the European economic area Technical literature Refer to the pr...

Page 6: ...series booklet Description of the valve Flow characteristics1 Information on Kv and zeta values General assembly drawing2 Sectional drawing of the valve Sub supplier product literature3 Operating man...

Page 7: ...rating and maintenance instructions that must be observed to ensure safe valve operation and prevent personal injury and damage to property The safety information in all sections of this manual must b...

Page 8: ...tween the valve and the system The responsibilities competence and supervision of all personnel involved in transport installation operation maintenance and inspection must be clearly defined by the o...

Page 9: ...ufacturer The use of other parts can invalidate any liability of the manufacturer for resulting damage The operator ensures that maintenance inspection and installation is performed by authorised qual...

Page 10: ...e parts are only ready for operation following assembly installation and subsequent shell and leak testing of the valve DANGER The valve could slip out of the suspension arrangement Danger to life fro...

Page 11: ...corrosion moisture and or frost Store the valve in a dust and vibration free frost proof room where the atmospheric humidity is as constant as possible use suitable caps or film for protection Close t...

Page 12: ...contamination Always indicate any safety and decontamination measures taken NOTE If required a blank certificate of decontamination can be downloaded from the KSB web site at www ksb com certificate_o...

Page 13: ...ion 20 Material Flow direction arrow Traceability of the material CE markingPED Identification number of the notified body 0036 Customer s marking e g plant system No etc The CE marking on the valve i...

Page 14: ...essure Class 150 600 Nominal size NPS 2 12 Max permissible pressure 106 bar 1500 PSI Min permissible temperature 0 C 32 F Max permissible temperature 816 C 1500 F Temperatures 0 C on request Selection...

Page 15: ...d pneumatic actuators DIN ISO 5210 The valves satisfy the safety requirements of Annex I of the European Pressure Equipment Directive 97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a...

Page 16: ...8 6 26 5 25 2 24 8 21 0 16 2 12 8 10 0 7 9 6 6 5 2 4 1 2 8 600 99 3 85 5 77 2 70 7 65 8 62 1 61 0 60 0 59 0 58 3 57 6 57 2 53 4 50 0 49 6 42 1 32 8 25 5 20 3 16 2 13 1 10 3 7 9 5 9 Table 7 Permissible...

Page 17: ...ls table 450 Back seat bush See Trim materials table 465 Lower gland section 13Cr 13Cr 13Cr 13Cr 13Cr 304 304 304 316 452 Gland follower A 216 WCB A 216 WCB A 216 WCB A 351 CF8 A 351 CF8 A 351 CF8 A 3...

Page 18: ...me steel Cr 304 stainless steel 13 chrome steel Cr 13 chrome steel Cr 316 stainless steel 4 3 1 6 Function The main components of the globe valves are the body 100 the yoke 166 the valve disc 350 the...

Page 19: ...valve disc Integral seat ST6 HF The valves satisfy the safety requirements of Annex I of the European Pressure Equipment Directive 97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a p...

Page 20: ...9 54 1 51 4 50 3 49 6 48 6 47 6 46 5 Table 13 Permissible operating pressures in PSI at temperatures in F to ASME B16 34 Class Material 32 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000...

Page 21: ...raphite 515 Seat ring STL6 integral STL6 integral STL6 integral 304 integral 316 integral 544 Threaded bush A 276 410 A 276 410 A 276 410 A 276 410 A 276 410 901 Bolt A 193 B7 A 193 B16 A 193 B16 A 19...

Page 22: ...s Design Globe valve to API 602 Tested to API 598 Body made of forged steel Bolted bonnet Class 800 Welded bonnet Outside screw Outside yoke Rotating stem Rising handwheel Stem sealed by gland packing...

Page 23: ...d bonnet Locking device Position indicator Electric actuators Version in compliance with TA Luft German Clean Air Act to VDI 2440 for temperatures up to 400 C Butt weld ends NACE standard Other thread...

Page 24: ...258 6 257 6 250 8 243 4 231 8 206 6 201 1 194 1 183 1 175 1 169 0 158 2 140 9 125 5 119 7 97 5 73 0 49 6 2500 430 9 429 4 418 2 405 4 386 2 344 3 335 3 323 2 304 9 291 6 281 8 263 9 235 0 208 9 199 5...

Page 25: ...edium Class 800 Class 1500 Class 2500 bar psi bar psi bar psi Shell Water 205 1 2975 396 5625 660 9375 Leak test back seat 149 8 2173 291 4125 484 6875 Leak test seat 149 8 2173 291 4125 484 6875 Opti...

Page 26: ...te Flexible graphite 515 Seat ring 800 A 276 410 ST6 A 276 410 ST6 A 276 410 ST6 A 276 304 A 276 316 1500 2500 A 276 410 A 276 410 ST6 A 276 410 A 276 410 ST6 A 276 410 A 276 410 ST6 A 276 304 A 276 3...

Page 27: ...minal size NPS 2 12 Max permissible pressure 50 bar 720 PSI Min permissible temperature 0 C 32 F Max permissible temperature 816 C 1500 F Temperatures 0 C on request Selection as per pressure temperat...

Page 28: ...gaskets Back seat Integrated seat ring Minimum wall thickness as per ASME B16 34 The valves satisfy the safety requirements of Annex I of the European Pressure Equipment Directive 97 23 EC PED for flu...

Page 29: ...20 15 20 15 20 15 20 15 20 15 20 15 15 15 300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 150 A 351 CF8M 14 275 235 215 195 170 140 125 110 95 80 65 50...

Page 30: ...ng 461 which seals off the stem 200 is tightened via the gland follower 452 by means of eyebolts 900 and nuts 920 3 The yoke 166 features an integral back seat which seals off the valve when the stem...

Page 31: ...ed bonnet Outside screw Outside yoke Integrated seat ring Metal seated Rising stem Non rising handwheel Graphite gland packing Stainless steel graphite gaskets Travel stop Stem sealed by double walled...

Page 32: ...4 260 316 343 371 399 427 150 A 216 WCB 19 7 17 9 15 9 13 8 11 7 9 7 8 6 7 6 6 6 5 5 300 51 0 46 9 45 2 43 8 41 7 39 3 37 9 36 5 34 8 28 3 600 102 0 93 8 90 3 87 2 83 1 78 3 75 8 73 1 70 0 56 9 150 A...

Page 33: ...6 3 Nut A 105 A 105 A 182 F304 A 182 F316 418 Stem 2 Cr 13 2 Cr 13 A 182 F304 A 182 F316 5 Stud A 193 B7 A 193 B7 A 193 B8 A 193 B8 6 Nut A 194 2H A 194 2H A 194 Gr 8 A 194 Gr 8 7 Bonnet A 216 WCB A 2...

Page 34: ...304 SS 316 28 Valve disc guide Carbon steel Carbon steel Stainless steel Stainless steel 29 Bearing 30 Pilot plug A 105 13 chrome Cr A 105 ST6 A 182 F304 A 182 F316 31 Bolt Carbon steel Carbon steel S...

Page 35: ...e 427 C Temperatures 0 C on request Selection as per pressure temperature ratings Section 4 4 2 4 Page 37 4 4 2 2 Fluids handled Steam Explosive fluids Combustible fluids Liquids containing gas or vap...

Page 36: ...97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a potential internal source of ignition and can be used in potentially explosive atmospheres Group II category 2 zones 1 21 and catego...

Page 37: ...9 0 58 3 800 132 4 114 0 102 9 94 3 87 9 82 9 81 2 80 0 78 5 77 6 Table 33 Test pressures Test Test medium Class 150 Class 300 Class 600 Class 800 bar psi bar psi bar psi bar psi Shell Water 31 0 450...

Page 38: ...ng unit is a handwheel 16 or actuator The stem 3 passage through the bonnet 6 is sealed off by the bellows 4 The back up gland packing 8 is tightened by means of two eyebolts 11 and nuts 13 The bellow...

Page 39: ...of Annex I of the European Pressure Equipment Directive 97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a potential internal source of ignition and can be used in potentially explosi...

Page 40: ...6 26 5 25 2 24 8 21 0 16 2 12 8 10 0 7 9 6 6 5 2 4 1 2 8 600 99 3 85 5 77 2 70 7 65 8 62 1 61 0 60 0 59 0 58 3 57 6 57 2 53 4 50 0 49 6 42 1 32 8 25 5 20 3 16 2 13 1 10 3 7 9 5 9 Table 37 Permissible...

Page 41: ...352 LCC A 351 CF8 A 351 CF8M 515 Seat ring A 105 A 182 F11 A 182 F22 A 182 F5 A 182 F9 A 182 LF2 A 350 LF2 A 182 F304 A 182 F316 200 Stem See Trim materials table 450 Back seat bush See Trim material...

Page 42: ...tellite 13 chrome steel Cr 316 stainless steel 515 Seat ring 13 chrome steel Cr 304 stainless steel Stellite Stellite 316 stainless steel 200 Stem 13 chrome steel Cr 304 stainless steel 13 chrome stee...

Page 43: ...4 5 2 3 Design details Design Gate valve to API 602 Tested to API 598 Body made of forged steel Bolted bonnet Outside screw Outside yoke Non rotating stem Stem sealed by gland packing Non rising hand...

Page 44: ...4 29 1 4 29 1 4 29 1 4 29 1 4 29 1 4 29 1 4 29 1 4 29 1 0 29 300 49 6 42 7 38 6 35 5 33 1 31 0 30 3 30 0 29 3 29 0 29 0 28 6 26 5 25 2 24 8 21 0 16 2 12 8 10 0 7 9 6 6 5 2 4 1 2 8 600 99 3 85 5 77 2 7...

Page 45: ...325 56 9 825 113 8 1650 Leak test seat Air 5 5 80 5 5 80 5 5 80 4 5 2 5 Materials 961 544 920 452 465 902 461 901 166 411 200 360 515 100 Table 45 Parts list Part No Description Material A 105 Trim 8...

Page 46: ...faces in the body 100 are hard faced The wedge 360 is connected to the stem 200 by a T joint Bonnet cover seal The yoke 166 is bolted to the body 100 The joint is sealed by a joint ring 411 4 5 3 ECOL...

Page 47: ...ended bonnet Locking device Position indicator Electric actuators Version in compliance with TA Luft German Clean Air Act to VDI 2440 for temperatures up to 400 C Butt weld ends NACE standard Other th...

Page 48: ...1200 1250 1300 1350 1400 1450 1500 800 A 105 1973 1810 1747 1688 1608 1515 1467 1413 1352 1098 1500 3705 3395 3270 3170 3015 2840 2745 2665 2535 2055 2500 6170 5655 5450 5280 5025 4730 4575 4425 4230...

Page 49: ...76 410 ST6 A 276 304 A 276 316 1500 2500 A 276 410 A 276 410 ST6 A 276 410 A 276 410 ST6 A 276 410 A 276 410 ST6 A 276 304 A 276 304 ST6 A 276 304 A 276 304 ST6 A 276 410 A 276 410 ST6 544 Threaded bu...

Page 50: ...lass 150 300 Nominal size NPS 2 12 Max permissible pressure 50 bar 720 PSI Min permissible temperature 0 C 32 F Max permissible temperature 816 C 1500 F Temperatures 0 C on request Selection as per pr...

Page 51: ...handwheel Flexible wedge Stem sealed by gland packing Two piece self aligning gland follower Die moulded graphite gland packing packing end rings made of braided graphite Stainless steel graphite gas...

Page 52: ...6 6 6 5 5 4 5 3 4 2 4 1 4 1 4 32 1 4 32 1 4 32 1 4 32 1 4 32 1 4 32 1 4 32 1 4 32 1 4 32 1 0 32 300 49 6 42 7 38 6 35 5 33 1 31 0 30 3 30 0 29 3 29 0 29 0 28 6 26 5 25 2 24 8 21 0 16 2 12 8 10 0 7 9 6...

Page 53: ...r A 395 65 45 15 A 395 65 45 15 920 1 Handwheel nut A 276 304 A 276 304 904 Grub screw A 276 304 A 276 304 920 2 Nut A 194 8 A 194 8 902 Stud A 193 B8 A 193 B8 560 Pin A 276 304 A 276 304 900 Eyebolt...

Page 54: ...roperties Characteristic Value Nominal pressure Class 150 800 Nominal size NPS 2 Max permissible pressure 136 bar Min permissible temperature 0 C Max permissible temperature 427 C Temperatures 0 C on...

Page 55: ...n and can be used in potentially explosive atmospheres Group II category 2 zones 1 21 and category 3 zones 2 22 to ATEX 2014 34 EU Variants Full bore PTFE gasket up to 200 C PTFE gland packing up to 2...

Page 56: ...psi bar psi bar psi Shell Water 31 0 450 77 6 1125 153 4 2225 205 1 2975 Leak test seat 33 22 4 325 56 9 825 113 8 1650 149 8 2173 Leak test seat Air 5 5 80 5 5 80 5 5 80 5 5 80 4 5 5 5 Materials 15 1...

Page 57: ...off by the bellows 20 The back up gland packing 8 is tightened by means of two eyebolts 11 and nuts 13 The bellows type stem seal is maintenance free The seating surfaces of seat ring 2 and wedge 3 ar...

Page 58: ...European Pressure Equipment Directive 97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a potential internal source of ignition and can be used in potentially explosive atmospheres Gro...

Page 59: ...2 24 8 24 5 23 8 23 4 600 82 7 70 3 62 7 57 9 54 1 51 4 50 3 49 6 48 6 47 6 46 5 Table 63 Permissible operating pressures in PSI at temperatures in F to ASME B16 34 Class Material 32 to 100 200 300 4...

Page 60: ...A 193 B16 A 193 B16 A 193 B8 A 193 B8M 950 Spring SS304 SS304 SS304 SS304 SS316 4 6 1 6 Function The main components of the lift check valves are the body 100 the cover 160 and the check disc 351 Seat...

Page 61: ...g ensures reliable shut off The valves satisfy the safety requirements of Annex I of the European Pressure Equipment Directive 97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a potent...

Page 62: ...31 8 206 6 201 1 194 1 183 1 175 1 169 0 158 2 140 9 125 5 119 7 97 5 73 0 49 6 2500 430 9 429 4 418 2 405 4 386 2 344 3 335 3 323 2 304 9 291 6 281 8 263 9 235 0 208 9 199 5 162 5 121 7 82 7 Table 68...

Page 63: ...6 ST6 A 276 410 A 276 410 ST6 411 Joint ring 800 304 graphite 304 graphite 304 graphite 304 graphite 316 graphite 515 Seat ring A 105 integral A 105 ST6 A 182 F11 integral A 182 F11 ST6 A 182 F22 inte...

Page 64: ...3 Design details Design Swing check valve to BS 1868 Tested to API 598 Body made of cast steel or stainless steel Bolted cover Internally mounted hinge pin up to 12 Externally mounted hinge pin for 14...

Page 65: ...8 11 7 9 7 8 6 300 51 7 51 7 50 3 48 6 45 9 41 7 40 7 600 103 4 103 4 100 3 96 6 91 7 83 4 81 0 150 A 351 CF8 43 19 0 15 9 14 1 13 1 11 7 9 7 8 6 7 6 6 6 5 5 4 5 3 4 2 4 1 4 1 4 41 1 4 41 1 4 41 1 4...

Page 66: ...bar psi Shell Water 32 450 78 1125 153 2225 Leak test seat 23 315 56 815 112 1630 4 7 1 5 Materials 746 554 570 210 920 3 515 194 920 1 411 902 160 100 916 210 1 901 920 2 Externally mounted hinge pin...

Page 67: ...inless steel 210 Hinge pin 13 chrome steel Cr 304 stainless steel 13 chrome steel Cr 13 chrome steel Cr 316 stainless steel 4 7 1 6 Function The main components of the swing check valves are the body...

Page 68: ...Equipment Directive 97 23 EC PED for fluids in Groups 1 and 2 The valves do not have a potential internal source of ignition and can be used in potentially explosive atmospheres Group II category 2 z...

Page 69: ...2 24 8 24 5 23 8 23 4 600 82 7 70 3 62 7 57 9 54 1 51 4 50 3 49 6 48 6 47 6 46 5 Table 79 Permissible operating pressures in PSI at temperatures in F to ASME B16 34 Class Material 32 to 100 200 300 4...

Page 70: ...351 CF8 A 351 CF8M 901 Bolt A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 920 Nut A 194 8 A 194 8 A 194 8 A 194 8 A 194 8M 4 7 2 6 Function The main components of the swing check valves are the bod...

Page 71: ...ial 0 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816 800 A 105 136 0 124 8 120 5 116 4 110 9 104 5 101 1 97 4 93 2 75 7 1500 255 3 233 0 225 4 219 0 2...

Page 72: ...0 720 480 2500 6250 6250 6015 5775 5540 5040 4905 4730 4430 4230 4060 3745 2655 1800 1200 800 800 A 182 F22 2000 2000 1942 1880 1773 1613 1568 1515 1418 1355 1298 1200 1025 712 467 293 1500 3750 3750...

Page 73: ...182 F316 1500 2500 A 276 410 A 276 410 ST6 A 276 410 A 276 410 ST6 A 276 410 A 276 410 ST6 A 276 304 A 276 304 ST6 A 276 316 A 276 316 ST6 A 276 410 A 276 410 ST6 570 Hanger arm A 351 CF8 A 351 CF8 A...

Page 74: ...s Oil Feed water 4 7 4 3 Design details Design Swing check valve to ASME B16 34 Tested to API 598 Compact design to API 603 Valve made of corrosion resistant materials Body made of stainless steel Bol...

Page 75: ...in PSI at temperatures in F to ASME B16 34 Class Material 20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 150 A 351 CF8 47 275 230 205...

Page 76: ...160 and the valve disc 746 Seat disc interface The seat ring is an integral part of the body 100 The seating surface of the valve disc 746 is machined The valve disc 746 is mounted on the hanger arm 5...

Page 77: ...C to ASME B16 34 Class Material 29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816 150 A 216 WCB 49 19 7 17 9 15 9 13 8 11 7 9 7 8 6 7 6 6 6 5 5 4 5 3...

Page 78: ...1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85 Table 96 Test pressures Test Test medium Class 150 Class 300 Class 600 bar psi bar psi bar psi Shell Water 32 450 78...

Page 79: ...ineral oils Oil Feed water 4 8 2 3 Design details Design Strainer to ASME B16 34 Tested to API 598 Y pattern strainer Body made of forged steel Bolted cover Reduced bore Fully confined cover gasket Cy...

Page 80: ...25 1240 1178 1152 1125 1102 1080 1057 1037 1018 947 867 685 547 440 355 302 248 200 155 112 800 A 182 F316 52 1920 1653 1493 1368 1275 1203 1178 1160 1138 1125 1115 1107 1032 968 960 813 632 493 392 3...

Page 81: ...onal opening WARNING Cold hot piping and or valve Risk of thermal injury Insulate the valve Attach warning signs WARNING Exposed rotating parts Risk of injury Do not touch rotating parts When the equi...

Page 82: ...s must be properly centred NOTE Use an appropriate tool to evenly tighten the bolts crosswise applying the permissible torques 5 2 Installation position and location Valves marked with a flow directio...

Page 83: ...scale and other impurities Damage to the valve Take suitable measures to protect the valve against impurities Remove any impurities from the piping If necessary install a strainer CAUTION Incorrect e...

Page 84: ...uators ensure that the actuator s operating manual is also observed On valves with electric pneumatic or hydraulic actuators the actuator strokes forces must be limited Electric actuators Electric act...

Page 85: ...emove the valve s flange covers before installing it in the piping 3 Check that the inside of the valve is free from any foreign objects Remove any foreign objects 4 If required install a strainer in...

Page 86: ...4 and for explosion proof models EN 60079 WARNING Incorrect connection to the mains Damage to the mains network short circuit Observe the technical specifications of the local energy supply companies...

Page 87: ...g plugs or V port plugs in throttling applications to minimise vibration CAUTION Use of levers Damage to the valve as a result of excessive forces Only actuate handwheel operated valves by hand Levers...

Page 88: ...e appropriate spare parts and tools even in emergencies WARNING Fluids consumables and supplies which are hot and or pose a health hazard Risk of injury Observe all relevant laws When draining the flu...

Page 89: ...lowing measures Check the function by opening and closing the valve at least once or twice a year Lubricate the moving parts such as stem 200 and gland bolts not for oxygen valves using appropriate lu...

Page 90: ...the gland packing Unevenly tightened gland packing 1 Re tighten the hexagon nuts 920 920 2 as specified in the manual Defective gland packing 1 Undo hexagon nuts 920 920 2 2 Lift the gland follower 45...

Page 91: ...Class 800 NPS 2 satisfies the safety requirements laid down in the Pressure Equipment Directive 2014 68 EU Applicable standards Gate valves globe valves non return valves API 602 ASME B16 34 Testing...

Page 92: ...S 1873 Non return valve BS 1868 Testing of valves API 598 Material ASTM Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body responsible...

Page 93: ...n Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body responsible for approval and surveillance T V Rheinland Industrie Service GmbH Am Grauen Stein 51105 K l...

Page 94: ...s Gate valve API 603 Globe valve ASME B16 34 Non return valve ASME B16 34 Testing of valves API 598 Material ASTM Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name an...

Page 95: ...I 598 Material ASTM Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body responsible for approval and surveillance HPi Verification Serv...

Page 96: ...E SCF 150 600 70 ECOLINE SCF 800 2500 73 ECOLINE SCV 150 300 76 Functional description ECOLINE GLB 150 600 34 I Intended use 8 M Maintenance 88 Marking 13 Materials ECOLINE FYC 150 600 78 ECOLINE FYF...

Page 97: ...0 2500 24 ECOLINE GLV 150 300 29 ECOLINE GTB 800 55 ECOLINE GTC 150 600 40 ECOLINE GTF 150 600 44 ECOLINE GTF 800 2500 47 ECOLINE GTV 150 300 52 ECOLINE PTF 150 600 59 ECOLINE SCC 150 600 65 ECOLINE S...

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Page 100: ...KSB Aktiengesellschaft Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 0570 86 01 EN...

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