KSB CHTRa, Installation & Operating Manual

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Contents
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CHTRa
Contents
Glossary .................................................................................................................................................. 6
1 General.................................................................................................................................................... 7
1.1 Principles ........................................................................................................................................................... 7
1.2 Installation of partly completed machinery.................................................................................................... 7
1.3 Target group..................................................................................................................................................... 7
1.4 Other applicable documents............................................................................................................................ 7
1.5 Symbols ............................................................................................................................................................. 8
2 Safety ...................................................................................................................................................... 9
2.1 Key to safety symbols/markings....................................................................................................................... 9
2.2 General.............................................................................................................................................................. 9
2.3 Intended use ................................................................................................................................................... 10
2.4 Personnel qualification and training............................................................................................................. 10
2.5 Consequences and risks caused by non-compliance with this manual ....................................................... 10
2.6 Safety awareness ............................................................................................................................................ 11
2.7 Safety information for the operator/user ..................................................................................................... 11
2.8 Safety information for maintenance, inspection and installation .............................................................. 11
2.9 Unauthorised modes of operation ................................................................................................................ 11
2.10 Explosion protection ...................................................................................................................................... 12
2.10.1 Marking .............................................................................................................................................. 12
2.10.2 Temperature limits............................................................................................................................. 12
2.10.3 Monitoring equipment...................................................................................................................... 13
2.10.4 Operating limits ................................................................................................................................. 13
2.10.5 Repair.................................................................................................................................................. 13
3 Transport/Temporary Storage/Disposal............................................................................................. 14
3.1 Checking the condition upon delivery .......................................................................................................... 14
3.2 Transporting the packaged components of the pump set .......................................................................... 14
3.3 Transport......................................................................................................................................................... 15
3.3.1
Transporting the pump rotor............................................................................................................ 17
3.3.2 Transporting the accessories ............................................................................................................. 18
3.4 Storage/preservation ...................................................................................................................................... 19
3.5 Return to supplier........................................................................................................................................... 21
3.6 Disposal ........................................................................................................................................................... 21
4 Description of the Pump (Set) ............................................................................................................. 22
4.1 General description ........................................................................................................................................ 22
4.2 Designation..................................................................................................................................................... 22
4.3 Name plate...................................................................................................................................................... 22
4.4 Design details.................................................................................................................................................. 23
4.5 Configuration and function........................................................................................................................... 24
4.6 Order specifications........................................................................................................................................ 24
5 Installation at Site ................................................................................................................................ 26
5.1 Safety regulations........................................................................................................................................... 26
5.2 Checks to be carried out prior to installation............................................................................................... 26
5.3 Unpacking the pump set components .......................................................................................................... 27
5.4 Removing the preservation............................................................................................................................ 27
5.5 Transporting the pump set components to the place of installation ......................................................... 28
5.6 Dismantling the coupling guard/cover.......................................................................................................... 28
5.6.1
Dismantling the coupling guard ....................................................................................................... 28
5.6.2 Dismantling the coupling cover (if applicable) ................................................................................ 29
5.6.3 Dismantling the coupling spacer ...................................................................................................... 29
5.7 Mounting the coupling hubs ......................................................................................................................... 29
5.7.1
Checking the shaft ends for run-out ................................................................................................ 30
5.7.2 Fitting the coupling hubs (with key) ................................................................................................ 30