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Krone TITAN 4/25 L, Original Operating Instructions

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Krone TITAN 4/25 L Original Operating Instructions Download Page 47

47

Titan 44-1

Titan 44-2

Titan 44-3

Servicing and care of the
compressed air brake system

1) Non-interchangeable hose couplings

“RESERVOIR” hose coupling (red)

“BRAKE” hose coupling (yellow)

Application:

In two-line compressed air brake systems the hose
couplings are installed to connect the reserve and brake
lines of the powered or pulling vehicle with those of the
trailed vehicle.

Servicing:

After uncoupling, close the covers or insert the hose
couplings in the dummy couplings provided, to prevent
contamination. Replace damaged sealing rings.

Check:

Check that the hose couplings engage and are sealed.
Replace defective couplings.

2) Air filter for pipes

Application:

The pipe air filter is installed in front of the brake valve. It
cleans the compressed air and thus protects the equipment
from malfunctions. The brake system remains functional
in both directions of flow even if the filter insert is blocked.

Servicing:

The filter element should be cleaned at regular
intervals, e.g. annually at start of season. The filter
element can be removed without removing the pipe air
filter from the line. Press the cover and release the
hook spring ring.

Summary of Contents for TITAN 4/25 L

Page 1: ...Short cut ForageWagon TITAN 4 32 L TITAN 4 25 L Original operating Instructions 150 000 033 00 EN from machine no 372 000 ...

Page 2: ...eaf EC Declaration of Conformity We hereby declare as manufacturer of the product named below on our sole responsibility that the Machine Krone forage wagon Type Types Titan 4 25 L Titan 4 32 L to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006 42 EC Machinery and EC Directive 2004 108 EC EMC The signing Managing Director is authorised to compile th...

Page 3: ...e machine without the manufacturer s permission Similarly the machine must only be used under the conditions prescribed by Krone This symbol is intended to draw your attention to safety notes contained in the operating instructions Follow these notes in order to avoid accidents This symbol can be found at various places in these operating instructions It indicates special instructions for using th...

Page 4: ...4 ...

Page 5: ...ake system Observe manufacturer s instructions 4 Do not stand between the tractor and the trailed implement unless the vehicle has been secured against rolling away using the parking brake and or wheel chocks III General safety instructions Operation in accordance with specifications The short cut forage wagon is designed solely for normal agricultural use operation in accordance with specificatio...

Page 6: ...e engaging the PTO shaft make sure that the selected PTO speed of the tractor matches the permissible implement speed 5 When travelling with trailed implement the possibility of individual braking must be excluded lock pedals 6 Attach implement only to the devices provided for this purpose 7 Observe the maximum permissible load for the trailer coupling 8 Observe maximum permissible fifth wheel pre...

Page 7: ...sure has been released from both the tractor and the implement 4 In case of hydraulic connections between tractor and implement the coupling sleeves and plugs should be marked to ensure a proper connection If the connections are switched the function is reversed e g raising lowering danger of accidents 5 Check the hydraulic hoses at regular intervals and replace them if they are damaged or worn Th...

Page 8: ...te tools and wear protective clothing 5 Dispose of oil grease and filters according to regulations 6 Before working on any electrical installations always disconnect the power supply 7 Protection devices and guards subject to wear must be checked regularly and must be replaced in time 8 When using an electric welder on the tractor or mounted implements disconnect the alternator and battery cables ...

Page 9: ...utting and conveyor drum 4 Hydraulic advance 5 Advance adjustment at end of wagon 6 Collapsible dry forage extension 7 Multi purpose key 8 Automatic floor conveyor shut down 9 Lateral feeler wheels for pick up 10 Blades 11 Foreign body protection 12 Blade control unit 7 12 11 9 2 1 3 6 Overview of cutting forage wagon ...

Page 10: ...nger signs which indicate these residual dangers The danger signs are provided in the form of warning symbols In the following you can find information on the location of these warning signs and their meaning explanation Familiarise yourself with the meaning of the illustrated warning symbols The text and the selected location on the machine provides information on particular danger points at the ...

Page 11: ...he tractor engine is running 4 Order No 939 521 1 2x Do not move under the raised tailgate 3 Order No 939 407 1 2x Never reach into the pick up zone as long as the tractor engine is running with the PTO shaft connected 1 Order No 939 471 1 1x Read and note operating instructions and safety information before starting operation 5 Order No 939 414 2 2x Do not enter the loading area when the PTO shaf...

Page 12: ... 1x Only with mechanically operated tailgate 939 265 2 1x Bei L Typen 7 942 199 0 1x Nur bei Druckluft 6 336 730 1 1x Only with comfort hydraulics 10 939 573 0 1x Only with compressed air 12 939 573 0 942 198 1 1x 11 Achtung Achtung Achtung Achtung Achtung Handhebel muß hinter Sicherungslasche liegen 939 411 2 939 411 2 1x Only with mechanically operated tailgate 13 Positioning of information sign...

Page 13: ...DIN volume acc to DIN 11741 approx m3 19 22 Power requirement approx kW PS 33 45 37 50 Permissible total weight kg 5840 60002 5840 60002 Permissible coupling load kg 800 10002 800 10002 KRONE foreign body protection Non Stop standard standard Length of cut with 4 blades approx mm 320 6 blades approx mm 168 9 blades approx mm 160 13 blades approx mm 112 18 blades approx mm 80 25 blades approx mm 56...

Page 14: ...onveyor rails Automatic floor conveyor tensioning Hydraulic advance Automatic floor conveyor limit shut down Dry forage extension complete with metal rear panel chaff proof Tyres with inner tube Track width 1500 mm Spindle support wheel with toothed wheel gear 2 wheel chocks Advance adjustment at end of wagon Baffle plate for pick up Cutting blades 18 long 17 short Hydraulic rear panel operation S...

Page 15: ...atic floor conveyor tensioning Hydraulic advance Automatic floor conveyor limit shut down Dry forage extension complete with metal rear panel chaff proof Tyres with inner tube Track width 1500 mm Spindle support wheel with toothed wheel gear bolted 2 wheel chocks Advance adjustment at end of wagon Baffle plate for pick up Cutting blades 13 long 12 short Mechanical rear panel operation Special equi...

Page 16: ...ch jaw size 32 screw bolt 2 back in and counter with nut 1 1 2 If required use the additional bore 3 in the drawbar member 1 3 For a drawbar without hydraulic cylinder release nut 1 screw out bolt 2 Use ø 8 mm mandril to turn turn buckle 4 Screw bolt 2 back in and counter nut 1 2 Always attach slip clutch at machine side Adjust length of universal drive shaft to suit the tractor used Even with ang...

Page 17: ...t all guards are attached 7 Do not lock the dry forage extension in vertical position If possible lock the extension struts angled 15 to the rear 8 All TITAN are designed for a PTO shaft speed of 540 rpm Attention The tightness of the 10 special bolts on the large chain wheel of the conveyor drum must be checked at regular intervals in particular after first use Tightening torque 93 Nm We recommen...

Page 18: ...ng devices are securely engaged before starting up Adjusting the universal drive shaft Adjust the universal drive shaft to the tractor to obtain the greatest possible overlap LS of the sliding profiles Important Maximum overlap is determined in the tightest possible cornering position Test both right and left 1 For length adjustment hold the drive shaft halves beside each other in the shortest ope...

Page 19: ...age Therefore the guarantee is invalidated if the set torque is altered by manipulation of the overload safety device Attention Compare the punched torque value RM with the one in the table If the values differ please contact your KRONE dealer The TITAN is equipped with a cam type cut out clutch with a fixed torque value If overloading occurs the torque is interrupted Full torque is then not avail...

Page 20: ...on The pressure limiting valve limits the pressure in the brake cylinders of trailers in relation to the load state The valve is located at the front on the left of the wagon The lever of the pressure limiting valve mustbesetmanuallytooneofthepositions empty half load and full load depending on the load state of the trailer The lever must be moved to the position release before manoeuvring the tra...

Page 21: ...al drive shaft as described 2 Attach the storage pocket 1 for the ball cock panel 2 on the mud guard of the tractor 3 Insert the ball cock panel 2 on the mud guard Ensure safe positioning of the cables 4 After cleaning couplings and plugs connect pressure and tank lines to tractor Pressure hose NW 15 Tank hose NW 18 with return valve Connecting to the tractor 1 Hydraulic connection Connect the pre...

Page 22: ...c system into operation with solenoid operation Titan 4 32 L only 1 Couple tractor and universal drive shaft as described 2 Attach the storage pocket for the electrical control box on the mud guard of the tractor 3 Insert the electrical control box on the mud guard Ensure safe positioning of the cables 4 After cleaning couplings and plugs connect pressure and tank lines to tractor Pressure hose NW...

Page 23: ...d on 3 Indicator lamp red lights up when gate locking hooks are not engaged 4 Switch position for operation of pick up 5 Switch position for operation of articulated drawbar 6 Switch position for hydraulic operation of tailgate 7 Switch position for floor conveyor operation 8 Switch position for hydraulically operated lattice box 9 Switch position for hydraulic blade 0 position on request 10 Indic...

Page 24: ...see 1 The solenoid valve block with convenient operation Titan 4 32 L only is located at the front end of the wagon on the right under the guard box On tractors with a closed hydraulic system e g John Deere the slotted screw which is located at the bottom on the valve for floor conveyor switching see arrow 1 page 25 must be screwed in fully before connecting i e without oil circulation To do this ...

Page 25: ...R RAISE LOWER RAISE LOWER RAISE LOWER TO REAR SOLENOID VALVES FNCTUIONS Comfort hyraulic L types only Titan 4 32 L HYDR SYSTEM SCREW 1 Function chart Comfort hydraulic block L types with maximum equipment HYDR SYSTEM SCHRAUBE 1 ...

Page 26: ...s off to avoid unnecessary oil circulation and warming For more detail see Practical application for loading unloading 1 On off switch for electrical supply 2 Indicator lamp green lights up when 1 is switched on 3 Switch for floor conveyor operation 4 Indicator lamp red lights up when floor conveyor is switched on using switch 3 Lamp goes out when automatic floor conveyor shut down has occurred i ...

Page 27: ...cessary Check all blades daily Only sharpen the smooth side of the blades Best carried out with a KRONE sharpening device Setting foreign body protection blade control and installing and removing blades The blade safety setting is adjusted as follows Apply multi purpose key 6 and press in the direction of the arrow so that the blade safety lever is resting on the stop screw 3 at right and left Rel...

Page 28: ...c blade 0 switching is operated the blade securing levers 7 are turned against the spring force by two pulling cylinders at left and right respectively This turns the blade support rollers so that the blades can swing to the rear out of the feed channel When the lever 7 is turned an electric switch 8 is operated via a tension spring It makes the indicator lamp 9 light up in the electrical control ...

Page 29: ...lades first and the shorter ones last When installing install the shorter blades first the longer ones last To make installation of blades easier any deposits of load residue should be removed from the area of the blade control shaft under the wagon If the blades are badly worn it may be necessary to adjust the distance between blade tips and scraper A This is carried out as follows Release the 4 ...

Page 30: ...ndle 2 Chain tension is to be checked regularly To tension the two pick up drive chains release the bolts and push the tensioning rollers by hand onto the chains Retighten the bolts Tensioning of the 1 1 2 main drive chain is carried out using the chain tensioning pinion see photo To re tension first release counter nut 1 and then turn pressure spindle 2 until required tension is achieved Then ret...

Page 31: ...nt feeler wheels or slightly higher This is so that the main pressure is on the front feeler wheels The feeler wheels are adjusted using the brackets with holes 1 at left and right The height of the pick up is adjusted centrally using the adjusting lever 2 Attaching the baffle plate The baffle plate is only required for short crops The spring serves to adjust the pressure applied by the baffle pla...

Page 32: ...lock the gate The locking hooks are each provided with an electrical switch As soon as the locking hooks are raised or are not correctly closed a red warning lamp indicates at the front in the control box This allows the tractor driver to check whether the tailgate is closed properly without climbing down The height of the rear panel bearing is adjusted with the setting screw A so that tube B in t...

Page 33: ...rical standard operation When loading the wagon the switch for pick up operation remains switched on and the tractor hydraulics are switched to lower or float position so that the pick up can move freely If the hydraulic floor conveyor drive is to be switched on while loading the switch for pick up must first be switched to zero position and then the switch for floor conveyor operation to on The t...

Page 34: ...t after the malfunction has been rectified Always return it to the key holder provided 9 Blockages in the conveyor and cutting units usually result from excessive compression or high loading It is often sufficient to operate the floor conveyor to allow the conveyor movements to operate freely again If the wagon is equipped with hydraulic blade 0 switching the blockage can almost always be eliminat...

Page 35: ...inside behind the mount 4 Fig 2 Fig 1 1 2 With hydraulically operated tailgate Fig 2 The tailgate can be opened hydraulically from the tractor Operate the switch until the tailgate is completely open 2 Use the hydraulic articulated drawbar before driving over horizontal silos Only extend as far as required When driving down from horizontal silo retract accordingly 3 Switch on advance 4 Load can be...

Page 36: ...ely in the upper channel Rectification Loading speed is too high a Turn cutter drum back with key and free channel remove foreign body or turn blade control to intermediate position b Remove defective or blunt blades and replace or sharpen c Switch on advance 2 loud noises are produced by the conveyor drum Check a Are the blades defective b Are the scrapers aligned c Are the conveyor drum tines be...

Page 37: ...the ignition key Secure forage wagon and tractor against rolling away When the tailgate is open secure it using the shut off tap to prevent it lowering Replace all protective plates and devices properly after completing care and maintenance work Avoid skin contact with oil and grease Consult a doctor immediately if injuries occur caused by escaping oil Observe all other safety instructions to prev...

Page 38: ...tallation and retighten if necessary Thereafter check tightness every 50 operating hours The tightening torque can be found in the chapter Care and maintenance Check tyre pressure regularly and fill if necessary The tyre pressure depends on the tyre size The values can be found in the table below Tyres Repair work on the tyres must only be carried out by qualified personnel using suitable installa...

Page 39: ...142G 890 335 3520 2800 5 0 500 55 20 12 PR 1086 528 5130 4260 3 5 500 60 22 5 8 PR 1200 528 3230 2905 1 5 600 50 22 5 8 PR 1200 630 3660 3295 1 5 700 40 22 5 8 PR 1193 735 3895 3505 1 5 385 65 R 22 5 1075 390 5565 5175 8 0 9 00 20 14 PR HD 1012 260 3375 2875 7 5 The above tyres are approved for travelling speeds of 25 km h and 40 km h High speed tyres carrying power at 62 km h Tyre diameter Width ...

Page 40: ...40 TITAN 1 2 50h 3 50h 4 250h 5 250h 9 50h 6 50h 50h 1 50h 10h 13 100h 8 50h 7 50h 10 50h 50h 12 100h 11 50h BEI DRUCKLUFTBREMSE BEI DRUCKLUFTBREMSE BEI TANDEMACHSE BEI TANDEMACHSE 10h Lubrication plan ...

Page 41: ...vania Shell FM 2 oder 3 Aral PR 2 oder 3 LS 2 oder 3 R2 oder 3 HL 2 oder 3 2 oder 3 Important lubrication points The following table lists the most important lubrication points on the forage wagon and the number of lubrication nipples only with compressed air brake If it is necessary to use a special oil the specification must be indicated on the part in question If possible use biologically degra...

Page 42: ...th SAE 90 gear oil Change the oil once a year To do this drain oil and refill gear unit with gear oil Oil change fill up to oil level check plug 1 Front gear unit Oil change refill up to oil level check plug 2 approx 1 litre Hydraulic advance gear unit After oil change dispose of used oil properly ...

Page 43: ...ically corresponds to the conventional proven overrunning brake The mechanical blocking procedure is eliminated by the elimination of the reversing blocking lever Aspecialbrakeshoesupportinthewheelbrakeeliminates the braking function when reversing This ensures that reversing is always unproblematical even on slopes The normal braking function is available immediately for forward travel The associ...

Page 44: ...e stopped by the break away cable or the handbrake D Servicing setting After 20 operating hours After the first kilometres the transmission device cables etc and the brake linings will have adapted to the brake drum The resulting play must be eliminated by adjusting the turn buckle in the connecting cable between overrunning device and axle brake linkage 1 Couple empty vehicle to tractor 2 Turn tu...

Page 45: ...eely when the brake is released G Setting the cam brake Type 30 4010 300 x 60 brake compensation in front of axle Always carry out setting or resetting of wheel brake first Support axle move overrunning device and parking brake to release position ring hitch must be pulled out fully Attention Ensure that the trailed implement is secured to prevent movement Release transmission device Turn the whee...

Page 46: ...possible causes Malfunction Cause Rectification Braking effect too weak Drawbar pushed in fully Readjust Linings not run in Improves after braking several times Large friction losses Check transmission device oil if necessary Reversing sluggish Brake system set too stiff Reset Excessive heating of brakes Incorrect setting Readjust during forward travel Release handbrake Oil transmission device Cle...

Page 47: ... couplings provided to prevent contamination Replace damaged sealing rings Check Check that the hose couplings engage and are sealed Replace defective couplings 2 Air filter for pipes Application The pipe air filter is installed in front of the brake valve It cleansthecompressedairandthusprotectstheequipment from malfunctions The brake system remains functional in both directions of flow even if t...

Page 48: ...d air reservoir The compressed air reservoir stores the compressed air provided by the compressor During operation condensate water can collect in the compressed air reservoir The drain valve at the base of the compressed air reservoir should be operated daily in winter otherwise weekly or after 20 operating hours If the reservoir is damaged it must be replaced Check Drain compressed air reservoir...

Page 49: ...valve blade 0 switching Connection to tractor hydraulics Pressure line Tank line Non return valve Directional control valve floor conveyor drive Floor conveyor drive Hydr tailgate opening Hydr blade 0 switching Hydr Pick up raising Articulated drawbar Shut off cock Special equipment Hydr collapsible extension Special equipment Regulateur d ecoulement a 3 voies ...

Page 50: ...tem on off Floor conveyor Blade control Pick up articulated drawbar Collapsible dry forage extension Articulated drawbar Blade indicaton left Blade indication right Tailgate indication left Tailgate indication right Distributor front of wagon Operation S1 Rocker switch on off S2 S3 S4 Rocker switch on off off 58 59 5T Pull switch SID S11 Pressure switch Y1 Y5 Solenoid valve sockets Tailgate ...

Page 51: ... near artificial fertilizers Jack up the machine to relieve the load on tyres deflate tyres protect tyres against sun grease and oil List all spare parts required and order them in good time It is easier for your KRONE dealer to supply and install spare parts before the start of the season What is more your machine will be ready for use before the next season starts Starting up after winter storag...

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Page 53: ...53 ...

Page 54: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 16 Sep 2005 ...

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