Kitagawa TP530 Instruction Manual Download Page 14

 

 

株式会社  北川鉄工所 

/

 

KITAGAWA IRON WORKS CO

.,

LTD.

 

4-1 

 

4

  運転準備

 

4 Operation Ready  

梱包箱を開き、工作機械に取り付けて運転

に入りますが、次の諸点に注意して準備・試
運転を行って下さい。

 

Observe the following procedure before 
performing the operation ready and trial run.

 

4-1

  運搬と工作機械への取り付け

 

4-1

 

Table transfer and mounting 

 

  to machine tool

 

1) 運搬は附属のアイボルトに強度を満足

するロープ(ワイヤーロープ)を掛け、衝
撃を与えない様慎重に行って下さい。 

2) 工作機械のテーブル面、NC円テーブル

の取付基準面にカエリやキズがないこ
とを確認し、清掃して下さい。万一、有
害なカエリやキズ等がある場合には油
砥石等で修正して取り付けて下さい。 

3) 作業に最も適した位置に取り付けて下

さい。取付基準面のガイドブロックを工
作機械のテーブルのT溝に嵌め込みま
す。T溝とガイドブロックとの隙間が大
きい場合には、T溝の片側に寄せて取り
付けて下さい。 

4) 

付属のクランプ器具を使用しNC円テー

ブルを工作機械にしっかりと固定して下
さい。

 

1) Carefully transfer the table so as not to 

apply any shock by slinging the wire 
ropes of sufficient strength to eye bolts. 

2) Clean the table face on the machine tool 

and the reference plane of NC rotary 
table after checking that burr or flaw is 
not found on them. If harmful burr or 
flaw is found, repair it with the oil 
grinding stone. 

3) Mount the table on the most suitable 

place for working. Fit the guide block 
located on reference plane to the T-slot 
on the machine tool table. If the 
clearance between the T-slot and the 
guide block is large, fit the guide block 
by putting it aside in the T-slot. 

4) Securely fix NC rotary table on the 

machine tool with clamp device attached. 

 

警 告

 

 

 

WARNING 

 

NC円テーブルを工作機械に取り付ける

場合には、取り付けスペースをよく確認して
取り付けて下さい。 

特に工作機械のテーブルあるいはスピン

ドルヘッド等が移動して、工作機械のスプラ
ッシュガードあるいは ATC 装置、スピンドル
ヘッド等に NC 円テーブル本体及びケーブ
ル、エアホース等が干渉しない様注意して下
さい。

 

When mounting NC rotary table to the 
machine tool, check the mounting space. 
Especially, take care so that NC rotary 
table, cables and air hoses will not 
interfere with the splash guide, ATC 
device, spindle head, etc., of the machine 
tool when the machine tool table or spindle 
head, etc., are moved. 

 

警 告

 

 

 

WARNING 

 

ケーブルは傷つけたり、無理なストレスを

かけたり、重い物を載せたり、挟み込んだり
しないで下さい。 

ケーブルを傷つけたりすると、感電する恐

れがあります。

 

Do not damage the cables by applying 
unreasonable stress, placing a heavy thing 
or pinching. If damaged, there is a danger 
of electric shock. 

Summary of Contents for TP530

Page 1: ...el TP530 IMPORTANT Please read and understand DANGER WARNING items in this manual before operating your NC Rotary Table Please keep this manual by your side for answers to any questions you may have a...

Page 2: ...ollow their instructions WARNING NOTICES DANGER Indicates an imminent haz ardous situation which will result in death or serious injury if proper safety proc edures and instructions are not adhered to...

Page 3: ...Table CLAMP 7 1 7 1 Precautions of table clamp 7 2 Check device for CLAMP UNCLAMP 7 2 7 3 Solenoid valve for CLAMP UNCLAMP 7 2 8 Mounting of Workpiece 8 1 9 Backlash Adjustment of Worm Gears 9 1 9 1...

Page 4: ...age or accident caused without following the warning items in this manual CAUTION NC Be sure to turn OFF power source before mounting maintaining inspecting and repairing NC rotary table There is a da...

Page 5: ...ing torque N m MlO 33 8 M12 58 9 M16 146 3 M20 294 3 Do not touch your hands the rotary member during operation There is a danger causing any accident because your fingers may be caught in rotary memb...

Page 6: ...nger in which NC rotary table damages and workpiece scatters P3 1 For long or heavy workpiece use the tailstock and steady rest See page 3 1 There is a danger of workpiece scatter ing if workpiece is...

Page 7: ...1 Tool may be broken or scattered Avoid cable hose from interference with mounting equipment and from remarka bly bending There is a possibility that any electric shock occurs if the cable is damaged...

Page 8: ...e bolts See page 5 1 Take care of falling Clamp the table before mounting or removing the workpiece NC In addition to accuracy reduced NC rotary table damages or workpiece scatters 6 P5 2 Replace lubr...

Page 9: ...lean air passing through the air combination Air filter mist separator and regulator drain catcher See page 5 5 NC There is a danger of workpiece scattering because not only rust occurs but also the c...

Page 10: ...width mm 18 mm 7 Basic slot width mm 18h7 3 5MPa N m 8 Clamping torque Hydraulic pressure 3 5MPa N m 6100 mm 9 Allowable workpiece diameter mm 530 kg 10 Allowable mass of workpiece At Vertical install...

Page 11: ...ecification Please refer to the outside view for details CAUTION Be sure to observe the allowance work inertia even if the mass of workpiece is within the allowable value CAUTION There is a possibilit...

Page 12: ...face during table rotation 0 01 mm 4 Run out of table center hole 0 01 mm 300mm 5 Parallelism of rotating axis center line and base guide block center line for reference plane for vertical installatio...

Page 13: ...1 2 3 4 5 6 7 8 Indexing accuracy is measured by an optical instrument 3 2 KITAGAWA IRON WORKS CO LTD...

Page 14: ...suitable place for working Fit the guide block located on reference plane to the T slot on the machine tool table If the clearance between the T slot and the guide block is large fit the guide block b...

Page 15: ...lubrication oil with a new one every 6 month Completely drain before replacing When filling the oil wipe the oil filler so that chips and foreign matter are not entered into the tank If the chips or f...

Page 16: ...at the range of 3 5 3 7 MPa 3 Securely perform air relief If air is remained in the clamp cylinder the chuck does not clamp sufficiently When clamp and unclamp motions are repeated by loosening the a...

Page 17: ...thus damaging the equipment The air in the motor case is exhausted from exhaust port for air purge If exhaust port for air purge is closed condensed drops are not exhausted and pressure is still main...

Page 18: ...he air relief plug under a clamp state WARNING 1 2 3 1 When the air relief plug is too loosened there is a possibility that the air relief plug flies out and hydraulic oil spills out Slightly push the...

Page 19: ...because the piping joint each plug etc are loosened At this time relief the air according to the procedure of the above 2 With the NC rotary table operated after ready for start up if a clamp failure...

Page 20: ...per position of oil gauge 4 Check machine deceleration of zero return indexing motion and position 5 Check unusual vibration and noise do not occur Body motor 6 Check unusual heating Body motor 6 Peri...

Page 21: ...ions CAUTION Never operate the table at clamping force or more in specification column because the clamping part will be worn and the worm wheel also damaged CAUTION O 2MPa If residual pressure is rem...

Page 22: ...SP2 O 2MPa 176 120 200 7 3 7 3 Solenoid valve for CLAMP UNCLAMP NC In case of NC rotary table in air hydraulic clamp specification the solenoid valve is incorporated Since the following piping is used...

Page 23: ...st case it will result in serious injury CAUTION If the workpiece which is not flatness and straightness is mounted as is the workpiece or rotary table is distorted thus causing accuracy drop or uneve...

Page 24: ...lready been adequately adjusted before shipping it may be necessary to adjust it after using for a long period of time The adequate values of backlash are as follows These values were measured when th...

Page 25: ...touched before reading the value of dial gauge Next turn the table under the same condition in the reverse direction At this time the difference of measured values is the backlash 3 Perform the above...

Page 26: ...nclamp the NC rotary table before removing the gear case cover If your hands or clothes touch the rotating gears there is a danger to cause a serious accident by winding to the gears 1 2 3 4 1 Drain t...

Page 27: ...the table in reverse steps as item 10 2 and tighten bolts securely After reassembling measure the backlash at table periphery again at the same positions before adjusting and check the backlash is ade...

Page 28: ...table the table reference slot has been set so that it is parallel for the reference plane for vertical installation Fine adjustment of the ZRN position may be required at the customer at the time of...

Page 29: ...the cover to the original position 10 3 10 3 Structure of sensor part 0 75mm 1mm The proximity switch is screwed and fixed with lock nut after providing a gap by protruding about 0 75mm thread pitch 1...

Page 30: ...the hole provided to the lock nut and release your hand where the tool of super gear touches to read the value of the indicator Next turn the table under the same condition in the reverse direction un...

Page 31: ...of motor touches the hexagon head bolt for stopper 6 After tightening the hexagon socket head cap screws or mounting the motor measure the backlash according to item 11 1 0 02 0 04mm 2 5 The backlash...

Page 32: ...ase 2 Loosen hexagon socket head cap screws which fix the motor case on the base and remove the motor case slowly with its motor case raised CAUTION When reassembling the motor case and the cover take...

Page 33: ...r maintaining accuracy after removing chips or coolant etc Coat the table with rust prevention oil and case or lap it with the wooden cover or vinyl cover etc When using the wooden base and box avoid...

Page 34: ...60 360 2 Or D 10 6 424 2 60 60 360 D L 3 100mm 20 3 L 2 424 20 100 lO 6 0 004848mm 4 8 m 0 0048mm 4 8 m O 01 2 25 41 100 5 10 01 0 125 4 41 2 3 Example When the workpiece diameter is regarded as 100m...

Page 35: ...th Main Road Koregaon Park Pune 411001 Maharashtra India Tel 91 20 6500 5981 FAX 91 20 2615 0588 KITAGAWA THAILAND CO LTD Bangkok Office 9th FL Home Place Office Building 283 43 Sukhumvit 55Rd Thonglo...

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