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KidKraft Cedar Summit DEVONSHIRE ELITE, Installation And Operating Instructions Manual, Page: 96 / 100

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KidKraft Cedar Summit DEVONSHIRE ELITE Installation And Operating Instructions Manual Download Page 96

 96 

A:

 On the fourth attached Elbow Assembly remove the pan bolt and nut which is facing the fort (installed in Step 40) .   

(fig. 50.1)  The bolt will no longer be needed, but keep the lock nut.

B:

  Loosely attach TNR3 Tube Support (at the slightly bent end) to the slide seam using 1 (PB6) 1/4 x  1” Pan Bolt (with 

flat washer and the previously removed lock nut).  (fig. 50.2)

C:

  Rotate TNR3 Tube Support and attach to (9214) End Slide Panel using 1 (S6) #12 x 1” Pan Screw as shown in (fig. 

50 .2) .

D: 

 Fully tighten screw and bolt .

Hardware

1 x 

#12 x 1”  Pan Screw

1 x 

1/4 x 1” Pan Bolt 

 

(FW1 & LN1 - previously removed)

PB6

Other Parts

1 x TNR3 Tube Support

S6

Step 50: Attach TNR 3 Slide to Fort

Remove PB1 (1/4 x 3/4” 

Pan Bolt) first then install 

PB6 (1/4 x 1” Pan Bolt 

with flat washer)

S6

A

Fig. 50.2

Fig. 50.1

TNR 3 Tube 

Support

PB6

LN1

Note: Flat 

end down

9214

9214

FW1

Summary of Contents for Cedar Summit DEVONSHIRE ELITE

Page 1: ...pisch Stadion 8 1076 DE Amsterdam The Netherlands Europe Customer Service 31 0 20 305 8620 europecustomerservice kidkraft com EU Online Parts Replacement parts kidkraft eu Obstacle Free Safety Zone Maximum Number of Users 17 240 43 6 11 m 136 12 3 46 m 33 2 10 11 m 22 5 7 7 46 m 11 6 21 64 351 35 cm 20 3 25 32 619 22 cm 28 1 15 64 856 56 cm 33 5 17 64 1019 22 cm F29005 10 11 1 16 332 90 128 75 3 2...

Page 2: ...and loose ll surfacing materials washing away during heavy rains D Never add extra length to chain or rope The chains or ropes provided are the maximum length designed for the swinging element s O NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored WARNING e e S t e s y a l p r u o y f o s n o i t a t i m i l y t i c a p a c e v r e s b O fro...

Page 3: ...rrect depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used areas Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing ot...

Page 4: ...of the play season This will cause splintering of wood Check for sharp edges or protruding screw threads Add washers if required materials to prevent compaction and maintain appropriate Check twice a month during play season Check that they are secure and orientated correctly Hook should rotate freely and perpendicular to support beam Check swing seats all ropes chains and attachments for fraying ...

Page 5: ... moisture content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn a grey over time How can I reduce the amount of weathering to my Play System At the fact...

Page 6: ...his product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty This Limited Warranty does NOT cover Any inspection cost Labor and or costs for replacement of any defective item s including but not limited to professional installer costs Incidental or consequential damages including but not limited to as a result of set relocation move and ...

Page 7: ...allation liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until instructed Pay close attention to diameter of the bolts 5 16 is slightly larger than 1 4 Note Wafer head bolts with blue lock tight or a bolt with a Ny Lok...

Page 8: ...3139032 5 8 x 4 1 4 x 22 1 8 2pc 9350 15 9 x 112 3 x 1020 1 Soffit 3139350 5 8 x 4 27 64 x 40 5 32 16pc 9358 15 9 x 114 3 x 873 2 Floor Board A 3139358 5 8 x 4 1 2 x 34 3 8 4pc 8511 15 9 x 133 4 x 562 Board Rock A 3138511 5 8 x 5 1 4 x 22 1 8 5pc 8512 15 9 x 133 4 x 562 Board Rock B 3138512 5 8 x 5 1 4 x 22 1 8 1pc 8515 15 9 x 133 4 x 562 Access Rock Bottom 3138515 5 8 x 5 1 4 x 22 1 8 1pc 9354 23...

Page 9: ... 8 1pc 9453 31 8 x 76 2 x 317 5 SL Gusset 3139453 1 1 4 x 3 x 12 1 2 1pc 9369 1pc 9370 1pc 8965 31 8 x 76 2 x 419 1mm Left upright Front 3139369 1 1 4 x 3 x 16 1 2 31 8 x 76 2 x 419 1mm Right upright Back 3139370 1 1 4 x 3 x 16 1 2 31 8 x 76 2 x 514 4mm TNR Upright 3138965 1 1 4 x 3 x 20 1 4 2pc 9451 31 8 x 76 2 x 528 7 Cross Support Middle Short 3139451 1 1 4 x 3 x 20 13 16 1pc 2607 31 8 x 76 2 x...

Page 10: ...9361 31 8 x 76 2 x 2336 8 Front Post Left 3139361 1 1 4 x 3 x 92 1pc 9355 31 8 x 96 5 x 708 7 TNR Side Jamb 3139355 1 1 4 x 3 51 64 x 27 29 32 1pc 9239 34 9 x 63 5 x 1468 8 Left Rail 3139239 1 3 8 x 2 1 2 x 57 53 64 1pc 9055 34 9 x 63 5 x 1468 8 Right Rail 3139055 1 3 8 x 2 1 2 x 57 53 64 1pc 9058 34 9 x 63 5 x 1468 8 Rock Rail 3139058 1 3 8 x 2 1 2 x 57 53 64 1pc 2612 38 1 x 38 1 x 1006 5 Table S...

Page 11: ...ll Half Wall Insert 37139218 1pc 9215 Dutch Door 37279215 1pc 2615 76 2 x 76 2 x 1294 3 SW Upright 3132615 3 x 3 x 50 61 64 1pc 9452 76 2 x 133 4 x 2235 2 Engineered SW Beam 3139452 3 x 5 1 4 x 88 Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size ...

Page 12: ...ow Bottom Spacer 3139386 2pc 9382 38 1 x 38 1 x 535 Side Joist 3139382 1 1 4 x 3 x 21 1 16 1pc 9462 31 8 x 76 2 x 874 2 Center Floor Support 3139462 1 1 4 x 3 x 34 27 64 1pc 9461 31 8 x 54 x 514 3 Short Central Floor Joist 3139461 1 1 4 x 3 x 20 1 4 1 1 2 x 1 1 2 x 56 1 8 4pc 9460 38 1 x 38 1 x 1425 6 Wall Support 3139460 2pc 2608 38 1 x 76 21 x 1035 1 Floor Joist 3132608 1 1 2 x 3 x 40 3 4 Part I...

Page 13: ... 19 64 x 32 5 8 x 14 7 8 2pc 9248 31 8 x 546 1 x 2201 3 Narrow Panel 37139248 1 1 4 x 21 1 2 x 86 21 32 Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size ...

Page 14: ...x TNR 3 Tube Support 9201601 4x MOD 5 Pane Window White 9330502 4x TRU 4 Plastic Roof Panel 9327799 Midnight Raven 2x Heavy Flat Bracket 9200249 1x L Bracket Left 9200244 1x L Bracket Right 9200243 1x MOD 8 Pane Window 9320533 9202960 2X Flat Brkt 1x Stool Assembly 3320290 1x Cross Brace 9327791 2x Stool Support 3327796 2x Stool Seat 9320198 1x Acro Rope Chain 2pk 3502025 1x TNR4 Post Mount Kit 32...

Page 15: ...ic Hand Grip 3320240 2Pk 1x Rocks 8 Pk 3329005 Yellow Poppy 2x Gable Roof Panel 9327750 1x MOD 5 Pane Window White 9330502 1X Corner Bracket 9201670 1x Jamb Mount 3201601 2Pk Part Identification Reduced Part Size ...

Page 16: ...1 6 4 x 31 8mm 7pc H10 Hex Bolt 1 4 x 2 1 4 53703221 17pc WL5 Wafer Lag 1 4 x 2 1 2 52613222 6 4 x 63 5mm 8pc WL3 Wafer Lag 1 4 x 1 3 8 52613216 6 4 x 34 9mm 24pc WB1 Wafer Bolt 5 16 x 1 53613310 7 9 x 25 4mm 9pc WB10 Wafer Bolt 5 16 x 2 5 8 53613329 7 9 x 66 7mm 3pc WB7 Wafer Bolt 5 16 x 3 53613330 7 9 x 76 2mm 9pc G21 Hex Bolt 5 16 x 3 3 4 53703333 7 9 x 101 6mm 1pc G17 Hex Bolt 3 8 x 6 53703860...

Page 17: ...lat Washer 51103100 8pc FW3 8 Flat Washer 51003500 2pc MB1 Pan Bolt 12 x 1 2 53433602 11pc PB6 Pan Bolt 1 4 x 1 53413210 65pc LN1 1 4 Lock Nut 54303200 8pc FW6 12 Screw Bezel 9299500 54pc PB1 Pan Bolt 1 4 x 3 4 53453203 6 4 x 19 1mm 4pc S18 Wood Screw 6 x 1 52013910 17pc PB2 Pan Bolt 1 4 x 1 1 4 53433212 6 4 x 31 8mm 3pc FW10 3 8 Flat Washer 51103800 23pc S37 Pan Screw 7 x 5 8 52433009 1pc LN3 3 8...

Page 18: ...s and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sheets This will assist you with your assembly The wood pieces will have the key number stamped on the ends of the boards Organize the wood pieces by step as per the key numbering ...

Page 19: ...t fits into the notches and the edges are flush as shown in fig 2 1 Attach 9365 TB Support to each Upright using 1 WB1 5 16 x 1 Wafer Bolt with flat washer and t nut per side B Place 9364 Center Upright under the pre drilled center hole in 9365 TB Support and attach using 1 WB1 5 16 x 1 Wafer Bolt with flat washer and t nut fig 2 1 C Lay flat 9375 Front Post Right and to the right side of it lay f...

Page 20: ...lat washer and t nut and install a second WB1 5 16 x 1 Wafer Bolt with flat washer and t nut to attach 9375 Front Right Post to 9368 Right Upright Front fig 2 3 F Make sure that the assembly is square and then install 18 S30 8 x 1 1 16 Wood Screws in the locations shown in fig 2 4 G Tighten all bolts Fig 2 4 S30 x 18 x 2 Hardware 18 x 8 x 1 1 16 Wood Screw S30 Fig 2 3 9353 WB1 9368 9375 9353 1 x C...

Page 21: ... the upper openings and attach to frame assembly using 7 S0 8 x 7 8 Truss Head Screws per window fig 2 5 2 7 and 2 8 I Place 9377 Window Brace over the pre drilled holes in 9353 Cross Support Top and 9369 Left Upright Front to join the sections Attach using 2 H10 x 2 Hex Bolts with lock washer flat washer and t nut fig 2 5 J Loosely attach 9363 Base End Post to 9372 Cross Frame using 1 WB1 5 16 x ...

Page 22: ... is at the top Attach using 4 S30 8 x 1 1 16 Wood Screws fig 2 9 and 2 10 M Place 1 9373 Baluster in each of the outside notches and attach using 4 S30 8 x 1 1 16 Wood Screws per board fig 2 9 N Check to ensure that the assembly is square then install 10 S30 8 x 1 1 16 Wood Screws into the locations shown in fig 2 9 securing the 9367 Narrow Mid Cross Front 9451 Cross Support Middle Short and the 9...

Page 23: ...ad Screws fig 2 12 and 2 14 Q Place 1 MOD 8 Pane Window in the upper opening and attach to frame assembly using 9 S0 8 x 7 8 Truss Head Screws fig 2 12 2 14 2 15 and 2 16 R Place 9220 Half Wall Insert into the opening in the bottom of the assembly as shown in fig 2 12 Attach using 4 S0 8 x 7 8 Truss Head Screws fig 2 12 and 2 13 Step 2 Front Wall Assembly Part 5 Fig 2 12 Fig 2 13 Fig 2 14 Fig 2 15...

Page 24: ...s and the edges are flush as shown in fig 3 1 Attach 9365 TB Support to each Upright using 1 WB1 5 16 x 1 Wafer Bolt with flat washer and t nut per side fig 3 1 B Place 9364 Center Upright under the pre drilled center hole in 9365 TB Support and attach using 1 WB1 5 16 x 1 Wafer Bolt with flat washer and t nut fig 3 1 C Lay flat 9376 Back Post Right and to the right side of it lay flat 9360 Back P...

Page 25: ...t Back using 1 WB1 5 16 x 1 Wafer Bolt with flat washer and t nut and install a second WB1 5 16 x 1 Wafer Bolt with flat washer and t nut to attach 9360 Back Post Left to 9371 Left Upright Back fig 3 3 F Make sure that the assembly is square and then install 18 S30 8 x 1 1 16 Wood Screws in the locations shown in fig 3 4 G Tighten all bolts Fig 3 4 Fig 3 3 9360 9371 9353 1 x Cross Support Top 1 1 ...

Page 26: ... t nut fig 3 5 J Loosely attach 9363 Base End Post to 9372 Cross Frame using 1 WB1 5 16 x 1 Wafer Bolt with flat washer and t nut fig 3 8 K Place 1 9451 Cross Support Middle Short over the center hole in 9363 Base End Post and 1 9366 Narrow Mid Cross Back over the top hole Loosely attach boards using 4 WB1 5 16 x 1 Wafer Bolts with flat washer and t nut in the locations shown in fig 3 8 Fig 3 5 Fi...

Page 27: ...king sure they are flush Attach using 4 S30 8 x 1 1 16 Wood Screws per board fig 3 9 and 3 10 M Check to ensure that the assembly is square then install 10 S30 8 x 1 1 16 Wood Screws into the locations shown in fig 3 6 securing the 9366 Narrow Mid Cross 9451 Cross Support Middle Short and the 9372 Cross Frame fig 3 9 and 3 11 N Tighten all bolts Step 3 Back Wall Assembly Part 4 Fig 3 9 Fig 3 11 Fi...

Page 28: ...l Insert 1 1 4 x 16 7 8 x 20 1 4 9218 Wood Parts 9218 9218 O Place 9218 Small Half Wall Insert into the bottom of the narrow opening on the left side of the assembly Attach using 4 S0 8 x 7 8 Truss Head Screws fig 3 12 and 3 13 Step 3 Back Wall Assembly Part 5 Fig 3 12 Fig 3 13 ...

Page 29: ...nd place 9213 SW Wall Panel against the tall end of the panel so that the edges are flush The bottom of the panels should be flush and panels square Pre drill with a 3 16 drill bit then fasten 9213 SW Wall Panel to Front Wall Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags fig 4 1 B Repeat Step A to install 9213 SW Wall Panel to the Back Wall Panel Step 4 Swing Wall Assembly ...

Page 30: ...5 8 9324 2612 A Place 2612 Table Support flush to the notched out ends of 9324 Table Top and attach with 4 S7 12 x 2 Pan Screws as shown in fig 5 1 B Place Table Top Assembly in the center of opening and tight to Front Wall Panel and attach 2612 Table Support to Front Wall Panel with 2 S3 8 x 2 1 2 Wood Screws fig 5 2 and 5 3 Step 5 Table Top Assembly Part 1 Fig 5 2 Fig 5 3 Fig 5 1 Flush S7 1 1 2 ...

Page 31: ... Bracket Table Top Assembly Flat Bracket S0 x 3 per bracket C From the inside of the assembly attach 9324 Table Top to slats in Front Wall Panel with 2 Flat Brackets using 3 S0 8 x 7 8 Truss Head Screws per bracket fig 5 4 Step 5 Table Top Assembly Part 2 Fig 5 4 9324 ...

Page 32: ...248 Narrow Panel up against the inside edge of 9214 End Slide Panel so that the edges are flush The tops and bottoms of the panels should be flush and panels square Predrill with a 3 16 drill bit then fasten 9214 End Slide Panel to 9248 Narrow Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags fig 6 1 B Repeat Step A to install a second 9248 Narrow Panel on the opposite side fig 6 1 Step 6 Slide Wall Assembl...

Page 33: ...nd Slide Assemblies Part 1 A With at least one helper bring the 2 assemblies together so the wall panels meet tightly Panels should be flush at the tops and bottom fig 7 1 B Place 2608 Floor Joist across the joints on each side making sure that they are tight to the 9214 End Slide Panel Attach using 4 S7 12 x 2 Pan Screws per board fig 7 1 9248 ...

Page 34: ...embly and loosely attach 1 9356 Side Floor Joist to Front Wall Panel using 3 WB10 5 16 x 2 5 8 Wafer Bolts with flat washer and t nut making sure that it s tight to the 9214 End Slide Panel Bolts are installed from inside the assembly fig 7 2 7 3 7 4 and 7 5 D Place 9382 Side Joist so that it fits between the 9356 Side Floor Joist and 9213 SW Wall Panel and loosely attach using 1 WB10 5 16 x 2 5 8...

Page 35: ...enter Floor Joist tight to the bottom of 9359 Floor Board and centered over the pilot holes in the 9213 SW Wall Panel Attach from outside of the assembly using 2 S4 8 x 3 Wood Screws fig 8 1 C Place 9462 Center Floor Support across the opposite end of 9357 Center Floor Joist making sure that both boards are flush at the top Attach 9462 Center Floor Support to 9357 Center Floor Joist with 2 S4 8 x ...

Page 36: ...t to the bottom of the 9358 Floor Board A Making sure that it s centered over the pilot holes attach 9461 Short Central Floor Joist to 9214 SW End Panel from the outside using 2 S4 8 x 3 Wood Screws fig 8 3 and 8 5 H Check to ensure that opposite end of 9461 Short Central Floor Joist is flush to the top of 9462 Center Floor Support and position 1 Corner Bracket centered under the joist as shown in...

Page 37: ... 9214 End Slide Panel side place 3 9358 Floor Board A s next to the one that was previously installed fig 8 6 K Place 2 9359 Floor Boards side by side next to the 9358 Floor Board A s fig 8 6 L Evenly space the remaining 12 9358 Floor Board A s fig 8 6 M Check to make sure all boards are evenly spaced and attach using 6 S20 8 x 1 3 8 Wood Screws per board fig 8 6 and 8 7 Step 8 Floor Assembly Part...

Page 38: ... 45 angle down S0 S4 2655A 9386 9248 A On the Back Wall in the upper opening of the 9248 Narrow Panel attach one 2655A Half Wall from the inside using 2 S0 8 x 7 8 Truss screws per side fig 9 1 and 9 2 B Place 9386 Window Bottom Spacer on top of 2655A Half Wall so that it s flush with the panel frame Attach 9386 Window Bottom Spacer to 9248 Narrow Panel using 2 S4 8 x 3 Wood Screws making sure tha...

Page 39: ...ware 7 x 8 x 7 8 Truss Screw S0 A x 7 S0 9248 S0 Fig 9 4 Fig 9 5 Fig 9 3 C Insert MOD 5 Pane Window into the opening and attach to 9248 Narrow Panel and 9386 Window Bottom Spacer using 7 S0 8 x 7 8 Truss Screws 9386 Step 9 Install Window and Wall Insert Part 2 ...

Page 40: ...holes using a 1 8 drill bit before installing the Wafer Lags A On the front 9248 Narrow Panel measure 1 25mm up from the top of the floor boards and center 1 Hand Grip on each side Pre drill then attach Hand Grips with 2 WL3 1 4 x 1 3 8 Wafer Lags per Hand Grip Step 10 Attach Hand Grips to Tower Fig 10 2 Fig 10 1 ...

Page 41: ...board and the frame at both the top and bottom Attach 9386 Window Bottom Spacer to each side of the 9248 Narrow Panel using 2 S4 8 x 3 Wood Screws making sure to install on an angle as shown in fig 11 2 B From outside of the assembly position 4 9381 Vertical Rock Boards making sure to flip every second board so the holes are staggered Check to ensure that the center holes in the Rock Boards are al...

Page 42: ...ng colors and shapes attach 2 rocks to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 11 3 and 11 4 The Pan Screw is placed in the hole beneath the Pan Bolt fig 11 4 Note Make sure all hardware is used to secure each rock properly Step 11 Attach Rockwall Part 2 Fig 11 3 BN1 FW0 LW1 ...

Page 43: ...he back wall Measure 2 50mm down from the bottom of 9366 Narrow Mid Cross and place 1 Jamb Mount centered over 9363 Base End Post and 9248 Narrow Panel Attach Jamb Mount using 4 S0 8 x 7 8 Truss Screws fig 12 1 B Repeat to install a second Jamb Mount on the Front Wall measuring 2 50mm down from 9367 Narrow Mid Cross Front 9366 9367 Step 12 Install Jamb Mount Fig 12 1 ...

Page 44: ...hole orientation Then attach 9460 Wall Supports to 9214 End Slide Panel using 1 S3 8 x 2 1 2 Wood Screw per support making sure to note the hole orientation fig 13 1 B Place 2 more 9460 Wall Supports on the fort side so each one is flush to the 9248 Narrow Panel There should be a 1 gap between the Supports and the edge of the 9248 Narrow Panels as shown in fig 13 2 Attach using 3 S3 8 x 2 1 2 Wood...

Page 45: ... 9379 A Place 1 9379 Soffit across each side of the 9460 Supports as shown in fig 14 1 making sure that they are flush with the tops of the supports Attach using 2 H11 1 4 x 2 3 4 Hex Bolts with lock washer flat washer and t nut per side fig 14 1 Step 14 Tower Roof Support Assembly Part 1 Fig 14 1 TN1 FW1 LW1 ...

Page 46: ...wer assembly so they are flush to the tops of 9460 Wall Supports and 9379 Soffits Attach from the outside of 9379 Soffits using 4 S11 8 x 2 Wood Screws per board fig 14 2 C On the front and back of the tower assembly install 2 9380 Tower Roof Supports between the 9459 Short Bottoms and the 9248 Narrow Panels so they are flush and tight to the 9460 Supports Attach using 2 S11 8 x 2 Wood Screws per ...

Page 47: ...853 4 x Roof End 1 x 2 x 29 3 4 2 x Roof Support 1 x 2 x 37 1 4 2852 2853 A Attach one 2852 Roof End to a second 2852 Roof End at peak using 1 S3 8 x 2 1 2 Wood Screw fig 15 1 B Place 1 2853 Roof Support between the Roof Ends so the bottom of the Roof Support is flush with the bottoms of each Roof End Attach using 2 S3 8 x 2 1 2 Wood Screws fig 15 1 and 15 2 C Repeat step to make 1 more assembly ...

Page 48: ...1 2842 2843 D From the peak of the gable assembly measure approximately 3 80 37mm down and attach 1 2843 Gable Board C using 4 S20 8 x 1 3 8 Wood Screws as shown in fig 15 3 and 15 4 Maintain a 1 25 40mm space between the sides of Gable Board C and the edge of the Gable Assembly fig 15 3 and 15 4 E Place 2841 and 2842 Gable Boards A and B on each side of the Gable assembly as shown in fig 15 3 aga...

Page 49: ...r tabs on the 2 Roof Panels and snap the panels together fig 16 1 B Place the Roof Panel assembly over the Gable Assembly and attach to the 2852 Roof Ends using 12 S11 8 x 2 Wood Screws fig 16 1 C Install 2 S11 8 x 2 Wood Screws along the roof peak as shown in fig 16 1 attaching the roof panels together fig 16 1 Step 16 Tower Roof Assembly S11 Fig 16 1 ...

Page 50: ...a helper lift the roof assembly and place it onto the tower assembly so that the 2853 Roof Supports are flush to 9379 Soffits Attach 2853 Roof Supports to 9379 Soffits using 2 S4 8 x 3 Wood Screws per support fig 17 1 and 17 2 Step 17 Attach Tower Roof Fig 17 1 Fig 17 2 ...

Page 51: ... 2 B In the opening of 9214 End Slide Panel from the inside attach 9053 Half Wall Top tight to the corner of the panels with overhang facing in with 1 S11 8 x 2 Wood Screw at each end as shown in fig 18 1 and 18 2 C In the opening of the Back Wall from the inside attach 9354 Small Half Wall Top tight to the corner of the panel with overhang facing in with 1 S11 8 x 2 Wood Screw at each end as show...

Page 52: ...rews fig 19 1 B At the opposite end of the door panel measure 0 3 7 6mm down from the top of the door and install 1 Door Hinge using 3 S37 7 x 5 8 Pan Screws Measure 0 3 7 6mm up from the bottom of the Door Panel to install a bottom Door Hinge using 3 S37 7 x 5 8 Pan Screws fig 19 1 19 2 and 19 3 C On the inside edge of 9215 Dutch Door measure 2 6 66mm down from the top of the door and install 1 D...

Page 53: ...tch Door Assembly in place measuring to ensure that it is 5 8 15 9mm up from the bottom frame fig 19 6 Attach hinges to the Front Wall Frame using 3 S37 7 x 5 8 Pan Screws per hinge as shown in fig 19 4 and 19 5 Step 19 Dutch Door Assembly Part 2 Fig 19 4 Fig 19 5 Fig 19 6 5 8 15 9mm ...

Page 54: ...h Block 15 16 x 2 1 2 x 5 1913 Wood Parts F In the notched out opening of 1913 Door Latch Block attach the Magnetic Catch using 2 S38 7 x 1 1 8 Pan Screws fig 19 7 Important Use a hand held screw driver and DO NOT over tighten Step 19 Dutch Door Assembly Part 3 Fig 19 7 ...

Page 55: ...to 9363 Base End Post with 2 S11 8 x 2 Wood Screws making sure 1913 Door Latch Block overhangs 9363 Base End Post by 1 1 4 32mm and is in position to receive the Catch Plate fig 19 8 19 9 and 19 10 Step 19 Dutch Door Assembly Part 4 Fig 19 8 Fig 19 9 Fig 19 10 1 1 4 32mm Inside View 071 132 S11 9363 9215 ...

Page 56: ...on the other side with the grooves facing in fig 20 1 B Fit each 8957 Tread into grooves on both 9239 and 9055 Access rails making sure the top edge of the 8957 Treads are flush to the front of the Access rails fig 20 1 and 20 2 C Pre drill pilot holes with a 1 8 drill bit and attach rails and treads together using 4 S3 8 x 2 1 2 Wood Screws per tread 16 x 8 x 2 1 2 Wood Screw S3 Fig 20 2 End View...

Page 57: ...re is a 2 3 8 60mm gap between 8958 Ladder Gap and the top 8957 Tread Attach using 4 S20 8 x 1 3 8 Wood Screws fig 20 3 E Place 9058 Rock Rail on the ground next to 9055 Right Access so it matches the orientation of the two access rails as shown in fig 20 3 Attach 9062 RW AL Support flush to the top of Access Ladder assembly and 9058 Rock Rail using 3 S20 8 x 1 3 8 Wood Screws in the top holes and...

Page 58: ...o be staggered so they do not form a straight line and are at the top of the boards Note Rock Boards are to be flush to 9055 Right Access and pilot holes are centered over 9058 Rock Rail fig 21 1 B Make sure all boards are tight together and the assembly is square then attach all boards except for 9032 Access Board using 4 S20 8 x 1 3 8 Wood Screws per board 9032 Access Board to be attached in Ste...

Page 59: ... shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 21 2 and 21 3 The Pan Screw is placed in the hole beneath the Pan Bolt fig 21 2 and 21 3 Note Make sure all hardware is used to secure each rock properly Fig 21 2 Fig 21 3 S10 PB2 Rock A x 4 Rock B x 5 BN1 FW0 LW1 ...

Page 60: ...nd flush to the top of the floor boards then attach with 4 S20 8 x 1 3 8 Wood Screws fig 22 1 and 22 2 Hardware Fig 22 1 Step 22 Attach Access Ladder Rockwall Part 1 Fig 22 2 9364 Flush Floor Boards 2 1 8 4 x 8 x 1 3 8 Wood Screw S20 S20 Access Ladder Rockwall Assembly ...

Page 61: ...rd against 9055 Right Access and 9058 Rock Rail and flush to the top then attach with 4 S20 8 x 1 3 8 Wood Screws fig 22 3 Fig 22 3 4 x 8 x 1 3 8 Wood Screw 9032 S20 S20 Flush 9055 9058 Step 22 Attach Access Ladder Rockwall Part 2 2 1 8 ...

Page 62: ...sher and t nut fig 22 5 D Center 1 Corner Panel Bracket on each side of 9269 Support Diagonal so that each bracket is flat against the brace and the wall panel as shown in fig 22 6 Attach each Corner Panel Bracket using 4 S0 8 x 7 8 Truss Head Screws fig 22 4 and 22 6 9372 9239 8 x 8 x 7 8 Truss Head Screw S0 9372 9360 9269 9360 9269 9269 Flush per bracket x 4 Other Parts 2 x Corner Panel Bracket ...

Page 63: ...er Lag WL3 A Measure 6 152mm from the top of 9062 RW AL Support on Back Wall Panel in the 2 places shown below Pre drill with a 1 8 drill bit then attach 2 Hand Grips using 2 WL3 1 4 x 1 3 8 Wafer Lag per Hand Grip fig 23 1 and 23 2 Hand Grip WL3 9360 Fig 23 1 Fig 23 2 6 152mm 9062 Hand Grip ...

Page 64: ... Screw S3 Fig 24 1 Fig 24 2 S3 S3 9118 9118 9118 Note It is important to note hole orientation for this step A Tight to the floor boards and tight in each corner of the 9213 SW Wall Panel attach 2 9118 Wall Supports using 7 S3 8 x 2 1 2 Wood Screws per support fig 24 1 and 24 2 9213 Tower assembly hidden for clarity ...

Page 65: ... inside set of holes attach 9350 Soffit with 6 S20 8 x 1 3 8 Wood Screws fig 25 1 and fig 25 2 B Repeat Step A to install 9350 Soffit on the Back Wall Panel fig 25 1 C Place 1 9351 Soffit Narrow across the end of each opening so they are flush and tight to the 9351 Soffits Attach 9351 Soffit Narrow on the SW Wall Panel side using 4 S20 8 x 1 3 8 Wood Screws and on the opposite side using 2 S20 8 x...

Page 66: ...3 8 x Roof End 1 x 2 x 29 3 4 4 x Roof Support 1 x 2 x 37 1 4 2852 2853 A Attach one 2852 Roof End to a second 2852 Roof End at peak using 1 S3 8 x 2 1 2 Wood Screw fig 26 1 B Place 1 2853 Roof Support between the Roof Ends so the bottom of the Roof Support is flush with the bottoms of each Roof End Attach using 2 S3 8 x 2 1 2 Wood Screws fig 26 1 and 26 2 C Repeat step A and B to make 4 assemblie...

Page 67: ...2842 2843 D From the peak of the gable assembly measure approximately 3 80 37mm down and attach 1 2843 Gable Board C using 4 S20 8 x 1 3 8 Wood Screws as shown in fig 26 3 and 26 4 There should a 1 25 40mm space between the sides of Gable Board C and the edge of the Gable Assembly fig 26 3 and 26 4 E Place 2841 and 2842 Gable Boards A and B on each side of the Gable assembly as shown in fig 26 3 a...

Page 68: ...d roof panel along the fold to allow the panel to fit between the gables fig 27 2 B Place panel onto the gable as shown in fig 27 2 making sure that it s flush to the end and side edge of the 2852 Roof End fig 27 1 and 27 4 C Attach the roof panel to 2852 Roof End using 3 S11 8 x 2 Wood Screws per side fig 27 2 and 27 3 Flush to end of Roof End x 3 Flush to side edge of Roof End Roof Panel Flush S...

Page 69: ... note this hole not used make sure Roof End is flush to groove on panel B 3X 8 x 2 WS per roof 2X 8 x 1 1 2 WS per roof other gables hidden for clarity Begin with two gable assemblies and assemble as shown A note this hole not used make sure Roof End is flush to groove on panel B 3X 8 x 2 WS per roof 2X 8 x 1 1 2 WS per roof other gables hidden for clarity Begin with two gable assemblies and assem...

Page 70: ...the other 3 assemblies leaving a 5mm square opening in the centre continue with the other 3 assemblies leaving a 5mm square opening in the centre Continue with the other 3 assemblies leaving a 5mm square opening in the centre 5mm square Hardware 18 x 8 x 2 Wood Screw 9 x 8 x 1 3 8 Wood Screw Fig 27 9 Fig 27 10 Fig 27 11 Other Parts 2 x Roof Panel Step 27 Attach Roof Panels Part 3 ...

Page 71: ... the fort so all four Gable Assemblies sit flush to the front and outside edges of the 9350 Soffits and the 9351 Soffit Narrows fig 28 1 and 28 2 B Attach Roof Assembly to 9350 Soffits and 9351 Soffit Narrows from underneath using 20 S20 8 x 1 3 8 Wood Screws fig 28 2 28 3 and 28 4 Hardware 20 x 8 x 1 3 8 Wood Screw Fig 28 1 Fig 28 3 Fig 28 4 S20 S20 S20 Flush Flush S20 S20 Fig 28 2 9351 ...

Page 72: ...wn in fig 29 2 IT IS IMPORTANT THAT THIS BOLT IS ATTACHED IT WILL MINIMIZE CHECKING OF WOOD C Attach KidKraft Plaque to centre of 9452 Engineered Beam over top of t nut using 4 S18 6 x 1 Wood Screws fig 29 3 12 x 5 16 x 5 1 2 Hex Bolt FW2 x 2 LN2 1 x 5 16 x 3 Wafer Bolt FW2 TN2 4 x 6 x 1 Wood Screw Other Parts 6 x Swing Hangers 1 x KidKraft Plaque Wood Parts 1 x Engineered Beam 3 x 5 1 4 x 88 G7 W...

Page 73: ...L Bracket against 9452 Engineered SW Beam and 9352 SW Mount Attach with 1 G17 3 8 x 6 Hex Bolt with 2 flat washers and lock nut and 1 G10 5 16 x 3 Hex Bolt with lock washer flat washer and t nut fig 29 7 4 x 5 16 x 3 3 4 Hex Bolt FW2 x 2 LN2 1 x 3 8 x 6 Hex Bolt FW10 x 2 LN3 1 x 5 16 x 3 Hex Bolt LW2 FW2 TN2 1 x Other Parts 2 x Heavy Flat Bracket 1 x Heavy L Bracket G21 G17 G10 Wood Parts 1 x SW M...

Page 74: ...and 2615 SW Upright using 3 G4 5 16 x 4 Hex Bolts with lock washer flat washer and t nut Tighten all bolts fig 30 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt holes in 2615 SW Upright as shown in fig 30 1 IT IS IMPORTA NT THAT THESE BOLTS ARE ATTACHED THEY WILL MINIMIZE CHECKING OF WOOD Hardware Wood Parts 2 x Hex Bolt 5 16 x 5 1 2 LW2 FW2 TN2 3 x Hex Bolt 5 16...

Page 75: ... they are specific for left and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 31 1 and 31 2 Hardware 5 x Hex Bolt 5 16 x 3 3 4 FW2 x 2 LN2 Other Parts 2 x Beam Bracket Left Right G21 Fig 31 1 Beam Bracket Swing Beam Assembly Swing End Assembly G21 Fig 31 2 Swing Beam Assembly Swing End Assembly FW2 LN2 ...

Page 76: ...ously installed T Nut hidden G5 G5 9352 A Place 9352 SW Mount flush to the top of 9213 SW Wall Panel Attach with 1 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and t nut in the top hole from inside the assembly and 1 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and previously installed t nut in the bottom hole from inside the assembly fig 32 1 and 32 2 G5 Flush FW2 FW2 LW2 LW2 TN...

Page 77: ...el 2606 SW Ground to be flush to the bottom of 9213 SW Wall Panel fig 33 1 and 33 2 B Pre drill pilot hole with a 3 16 drill bit then attach 2607 Diagonal to 9213 SW Wall Panel with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer checking that it remains flush to outside edge fig 33 2 C Make sure bottom of 2606 SW Ground is flush to bottom of 9213 SW Wall Panel then attach with 2 S11 8 x 2 Wood Screw...

Page 78: ...fig 34 1 and 34 2 B Connect both sections of the café frame together using 2 MB1 12 x Machine Bolts with 12 lock nut fig 34 3 and 34 4 Other Parts 2 x Café Frame Cafe Frame Fig 34 1 Fig 34 2 Fig 34 3 Hardware 2 x 12 x 1 2 Machine Bolt LN4 MB1 Cafe Canopy Frame Fig 34 4 Cafe Canopy MB1 MB1 LN4 LN4 ...

Page 79: ...e first screw then attach a second screw and washer Follow measurements as shown for remaining screws and washers measurements must be exact fig 35 1 and 35 2 B Hold the Cafe Canopy Frame against the panel and attach with 3 S6 12 x 1 Pan Screw fig 35 2 8 x 8 x 1 2 Pan Screw FW3 3 x 12 x 1 Pan Screw S5 S6 Fig 35 1 Other Parts 1 x Cafe Canopy Cafe Canopy S6 S6 Cafe Canopy Frame S5 x 8 Start on this ...

Page 80: ...for bolts protruding beyond T Nuts Use extra washers to eliminate this condition Note Pre drill all holes using a 1 8 drill bit before installing the pan screws A Place Slide centred in the opening of the 9364 Center Upright Slide must be tight to the outside of 9375 Front Post Right fig 36 1 and 36 2 B Attach slide to fort using 3 S7 12 x 2 Pan Screws fig 36 2 Warning Must be tight to 9375 Front ...

Page 81: ...cond seat as shown in fig 37 1 B Keeping the Cross Brace tight to the Seat Assemblies fasten the Cross Brace to each of the Seat Assemblies using the hardware provided fig 37 2 1 4 20 x 1 1 4 Machine Screw Cross Brace Other Parts Seat Seat Support Spacer Fig 37 1 Fig 37 2 1 x Stool Set with hardware PB6 FW1 LN1 Hardware 2 x 1 4 x 1 Pan Bolt FW1 PB6 ...

Page 82: ...dware Inside View Stool Assembly H9 H9 9220 Fig 37 3 Fig 37 4 Step 37 Stool Seat Assembly Part 2 C Attach Stool Seat Assembly to Front Wall Panel using 4 H9 x 1 Hex Bolts with lock washer flat wash er and t nut fig 37 3 37 4 TN1 FW1 FW1 LW1 LW1 TN1 ...

Page 83: ... Telescope Base Telescope S11 Fig 38 1 Fig 38 2 Step 38 Attach Telescope A Centered and flush to the edge of 9377 Window Brace pre drill with a 1 8 drill bit and attach Telescope Base to 9377 Window Brace with 2 S11 8 x 2 Wood Screws then slide Telescope into place Fig 38 1 38 2 ...

Page 84: ...r Parts 1 x Steering Wheel 9367 Steering Wheel Front Wall H10 Fig 39 1 Step 39 Attach Steering Wheel A On the Front Wall Panel attach Steering Wheel to 9367 Narrow Mid Cross Front with 1 H10 1 4 x 2 1 4 Hex Bolt with lock washer flat washer and t nut fig 39 1 TN1 FW1 LW1 ...

Page 85: ... opening of 9214 End Slide Panel place 9355 TNR Side Jamb so that it measures 24 61 6cm to the inside right edge of the panel Attach with 2 Flat Panel Brackets using 4 S0 8 x 7 8 Truss Head Screws per bracket as shown in fig 40 2 fig 40 1 Fig 40 1 Fig 40 2 x 4 x 4 1 x TNR Side Jamb 1 1 4 x 3 51 61 x 27 29 32 Wood Parts 9355 Opening is 24 25 61 6cm wide 9355 9355 9214 9214 61 6cm ...

Page 86: ... with lock nut as shown in fig 41 1 It is very important to attach bolts as indicated B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR3 Extended RT Flange and TNR3 Extended LT Flange together using 9 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 41 2 This creates the Flange Assembly Hardware 41 x 1 4 x 3 4 Pan Bolt LN1 PB1 Other Parts Use a 7 16 open end wrench...

Page 87: ...nd the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 41 4 It is very important to attach bolts as indicated This creates the Exit Elbow Assembly Hardware 8 x 1 4 x 3 4 Pan Bolt LN1 PB1 Other Parts 1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow TNR2 Slide Elbow TNR2 Slide Exit Top Fig 41 3 PB1 PB1 PB1 PB1 Fig 41 4 Step 41 Slide Section Assemblies Pa...

Page 88: ...om 4 mounting locations approximate spots where circles are on figure making sure the pre drilled holes are a minimum of 2 5 cm 1 deep fig 42 1 B Attach Flange Assembly to bottom of 9214 End Slide Panel opening using 4 S7 12 x 2 Pan Screws with 12 Screw Bezel in the pre drilled holes fig 42 1 Make sure the flat surfaces of the Flange Assembly are flush to the 9214 End Slide Panel as shown in fig 4...

Page 89: ...it one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly Attach Elbow Assembly to Flange Assembly using 6 PB1 x 3 4 Pan Bolts and Square Lock Nut fig 43 1 43 2 and 43 3 B Attach one of the Elbow assemblies to another Elbow Assembly making sure to line up the arrows on each assembly Attach 6 x 12 7 mm Pan Bolt with Square Lock Nut Repeat this instruction for 2 ...

Page 90: ...middle hole and working up each side fig 44 2 and 44 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten bolt with Quadrex Driver Hardware 5 x 1 4 x 3 4 Pan Bolt LN1 PB1 Other Parts Exit Elbow Assembly Bottom of Slide Views TNR3 Short Exit PB1 Start with this bolt Slot of TNR3 Short Exit PB1 Fig 44 1 Fig 44 3 PB1 Fig 44 2 1 x TNR3 Short...

Page 91: ...sure arrows are aligned A Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly Notice the elbow orientation fig 45 1 Attach with 6 x 12 7 mm Pan Bolts and Square Lock Nuts fig 45 2 Fig 45 1 Fig 45 2 Square Lock Nut 1 4 x 12 7mm Pan Bolt Elbow Assembly Exit Elbow Assembly ...

Page 92: ...e When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess Fig 46 3 PB6 After the clamp rings are attached to the elbows fasten them end to end with two pan bolts and lock nuts PB6 Make sure arrows are aligned Fig 46 2 Fig 46 1 Step 46 Attach TNR 4 Clamp Rings TNR4 Clamp Rings Note For ea...

Page 93: ... Cross Frame 9453 9214 A Place 9453 SL Gusset under the flange assembly tight to 9214 End Slide Panel so that it lines up with the pre drilled holes Attach to Flange Assembly with 2 S6 12 x 1 Pan Screws Fig 47 1 47 2 B From the underside of the assembly install 2 S3 8 x 2 1 2 Wood Screws to attach 9453 SL Gusset to 9214 End Slide Panel Fig 47 1 47 2 Fig 47 1 Fig 47 2 ...

Page 94: ...ock washer flat washer and t nut in the top hole Make sure both boards are square then attach with 1 S4 8 x 3 Wood Screw Fig 48 1 1 x 8 x 3 Wood Screw 1 x 1 4 x 4 Hex Bolt LW1 FW1 TN1 Hardware Wood Parts 1 x TNR Ground Brace 1 x 3 x 32 1 x TNR Upright 1 x 3 x 20 H4 S4 8963 8965 Fig 48 1 8963 H4 8965 S4 TN1 FW1 LW1 ...

Page 95: ...x 14 5mm Pan Head Bolt and Square Nylock Nut fig 49 2 D Attach TNR4 Post Mount Base to 8965 TNR Upright pre drill with a 1 8 drill bit then attach with 2 S6 12 x 1 Pan Screws fig 49 2 E Attach the Post Mount Clamp to the clamp ring using 1 S37 7 x 5 8 Pan Screw fig 49 2 S3 8963 100 TNR4 Post Mount Base TNR4 Post Mount Clamp S37 Square Lock Nut S6 8965 x 14 5mm Pan Head Bolt Fig 49 1 Fig 49 2 Fig 4...

Page 96: ...nd the previously removed lock nut fig 50 2 C Rotate TNR3 Tube Support and attach to 9214 End Slide Panel using 1 S6 12 x 1 Pan Screw as shown in fig 50 2 D Fully tighten screw and bolt Hardware 1 x 12 x 1 Pan Screw 1 x 1 4 x 1 Pan Bolt FW1 LN1 previously removed PB6 Other Parts 1 x TNR3 Tube Support S6 Step 50 Attach TNR 3 Slide to Fort Remove PB1 1 4 x 3 4 Pan Bolt first then install PB6 1 4 x 1...

Page 97: ... 2 Fig 51 3 2613 2606 8965 8965 9214 9239 2613 S7 S7 13 33cm In Ground Rebar Ground Stake A In the 6 places shown in fig 51 1 drive the Rebar Ground Stakes 13 33cm into the ground against 2606 SW Ground 9214 End Slide Panel 9239 Left Rail both 2613 SW Posts and 8965 TNR Upright Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off fig 5...

Page 98: ...52 2 and 52 3 B Attach the the swing and acro the Quick Links attached to the Swing Hangers fig 52 1 Tighten Threaded Link using adjustable wrench Threaded Link attach to Swing and Acro ropes Acro Bar Acro Handles Quick Link Acro Rope Chain Other Parts Fig 52 2 Fig 52 3 Fig 52 1 Caution Threaded Quick Links must be installed with the gate completely down covering the threads and tighten as instruc...

Page 99: ...t that is easily seen and read by a supervising adult using 4 S37 7 x 5 8 Pan Screws as shown below ATTACH THIS WARNING I D PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model S37 ...

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