Kessel EasyClean free NS 10 Instructions For Installation, Operation And Maintenance Download | Manualshive

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Introduction

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2019/11

010-917_SON_EN

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75 Name of the menu

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Summary of Contents for EasyClean free NS 10

Page 1: ...N Installation Putting into operation Instructional briefing for the system was carried out by your specialist company Name signature Date Town City in accordance with DIN 4040 in accordance with Euro standard EN 1825 100 resistant to aggressive fatty acids Easy operation Upgrading to all variants possible 20 year guarantee for tanks Product advantages Stamp of specialist company Subject to techni...

Page 2: ...rds caused by the product 17 2 4 1 Risk caused by electric current and cables 17 2 4 2 Risk caused by heat development at the pump s 17 2 4 3 Danger of slipping when the system is emptied 17 2 4 4 Risk of infection when coming into contact with the wastewater 17 3 Installation 18 3 1 Recommendations for the set up location operation 18 3 2 Setting up installing the grease separator system 18 3 2 1...

Page 3: ...system type C 39 5 2 Emptying system type D 40 5 3 Emptying system type E 41 5 4 Emptying system type F 43 6 Settings operating menu 47 6 1 System type D 47 6 2 System type E 49 6 3 System type F 49 7 Technical data 54 7 1 Pre conditions basis for calculation 54 7 2 General technical data connected values 54 7 3 Torques 55 7 4 Connections 55 8 Maintenance 56 8 1 Maintenance intervals 56 8 2 Carryi...

Page 4: ...e separator system has been designed in accordance with EN 1825 The waste can be extracted off at any time and without interrupting operation Depending on the model type the grease separator system is equipped with an electric system control and pump as well as various control valves A viewing window makes it possible to check the amount of grease collected in the system tank 1 2 Use Animal and ve...

Page 5: ...ator Mix Pump oval Mix Pump x x x x x F Grease separator Auto Mix Pump oval Auto Mix Pump x x x x x x Optional Wired remote control 1 4 Overview of article numbers Nominal size C D E F 2 93002 04 DS 93002 04 MS 93002 04 DSP 93002 04 PVS 4 93004 04 DS 93004 04 MS 93004 04 DSP 93004 04 PVS 7 93007 04 DS 93007 04 MS 93007 04 DSP 93007 04 PVS 10 93010 04 DS 93010 04 MS 93010 04 DSP 93010 04 PVS 15 930...

Page 6: ...ol unit 2 Material number of the control unit 3 Connection voltage and connection frequency 4 Current consumption range 5 Protective rating IP 6 Serial number of the control unit 7 Spare part number of the control unit 8 Danger sign electr control unit 9 Protective class I protective earth 10 CE marking 11 Hazardous waste electric device emptying not via domestic waste 12 Hardware revision status ...

Page 7: ...alics Italic type Reference to a section item in the control menu CAUTION Warns of a hazard for persons and material Ignoring the instructions marked with this symbol can lead to serious injuries and material damage Note Technical information or instructions which must be paid particular attention To avoid the descriptions of control unit operation becoming unnecessarily difficult to read no menu ...

Page 8: ...ll inlet 4 Inspection window 5 Direct disposal pipe 6 Pressure pipe 7 Switchover valve 8 Pump cleaning and shredding 9 Pump disposal 10 Actuator valve switchover valve system type F 11 Control unit system type D E F 12 Inspection cover 13 Type plate There is only one pump with nominal sizes 2 4 7 10 and 15 This cleans shreds and disposes Abb 3 ...

Page 9: ... l 350 l 180 l 750 l NS 7 150 160 630 1600 1850 1020 1290 1130 1200 1560 700 l 570 l 300 l 1270 l NS 10 150 160 630 2500 2700 1020 1290 1130 1200 1560 1000 l 790 l 420 l 1790 l NS 15 200 200 630 3300 3560 1350 1620 1130 1200 1625 1500 l 2020 l 600 l 3520 l NS 20 200 200 630 4250 4510 1350 1620 1030 1100 1525 2000 l 2230 l 800 l 4230 l NS 25 200 200 630 4500 4760 1350 1620 1030 1100 1525 2500 l 195...

Page 10: ...019 11 010 917_SON_EN 1 9 1 Illustration system types C Illustrations of the Mix system type for the nominal sizes 2 4 7 10 and 15 Illustrations of the Mix system type for the nominal sizes 20 25 and 30 C D E F Abb 5 Abb 6 ...

Page 11: ...1 010 917_SON_EN 1 9 2 Illustration system types D Illustrations of the Auto Mix system type for the nominal sizes 2 4 7 10 and 15 Illustrations of the Auto Mix system type for the nominal sizes 20 25 and 30 C D E F Abb 7 Abb 8 ...

Page 12: ... 010 917_SON_EN 1 9 3 Illustration system types E Illustrations of the Mix Pump system type for the nominal sizes 2 4 7 10 and 15 Illustrations of the Mix Pump system type for the nominal sizes 20 25 and 30 C D E F Abb 9 Abb 10 ...

Page 13: ...917_SON_EN 1 9 4 Illustration system types F Illustrations of the Auto Mix Pump system type for the nominal sizes 2 4 7 10 and 15 Illustrations of the Auto Mix Pump system type for the nominal sizes 20 25 and 30 C D E F Abb 11 Abb 12 ...

Page 14: ...over a period of approx 60 seconds none of the keys are pressed standby mode is activated automatically the background lighting of the display is then switched off Operation function keys 64 LED Ready for operation 66 Cursor up Scrolling in the menu 67 Cursor down Scrolling in the menu 68 ESC Deletion of an entry back 69 LED Alarm LED 70 Start Stop Start stop emptying operation 71 Alarm Acknowledg...

Page 15: ...Introduction 15 61 2019 11 010 917_SON_EN Display 74 Number of the menu 75 Name of the menu 74 75 Abb 15 ...

Page 16: ...ld have been sufficiently trained for the respective tasks be familiar with and follow the relevant technical rules and safety regulations The owner operator decides on the required qualifications for the operating staff maintenance staff repair staff The owner operator must ensure that only qualified staff work on the grease separator Qualified personnel are persons who on the basis of their trai...

Page 17: ...ied electricians may carry out work on electrical equipment The term qualified electrician is defined in VDE 0105 2 4 2 Risk caused by heat development at the pump s If the drive motors of the pumps run over a longer period temperatures of more than 70 C can result Burning hazard when touched 2 4 3 Danger of slipping when the system is emptied During cleaning work greasy liquid and or grease can w...

Page 18: ...ects cutlery crown corks mustard sachets bones etc interfere with or damage the separating operation We recommend fitting a coarse particle strainer If the grease separator system is installed below the locally specified backwater level a lifting station must be installed downstream in accordance with DIN EN 1825 unless local regulations specify otherwise 3 2 Setting up installing the grease separ...

Page 19: ...connections to the domestic installation at the inlet and outlet 3 2 2 Fitting or removing the pump C D E F The intake socket 21 is mounted on the grease separator Position the pump 24 on the acoustic insulating mat 33 and connect it to the intake socket 21 using the clamps 37 and the connecting piece 38 Bolt the pump and the acoustic insulating mat to the floor using the fastening material provid...

Page 20: ...ing clamp 34 3 2 4 Installing the screw type valve E C D E F The valve must be fitted horizontally Install the screw type valve s 50 in the water supply pipe s 3 2 5 Installing the solenoid valves F C D E F The valve must be fitted horizontally Install the solenoid valves 51 as shown and connect them accordingly to the water pipes cold hot1 Install the screw type valves and connect them accordingl...

Page 21: ...43 Secure the sensor 42 on the bracket and turn against the stop 81 Route the sensor cable through the pre mounted cable duct PE screw connection 58 For maintenance purposes approx 1 m cable length must be provided so that the sensor can be lifted out of the system tank Close the inspection cover 44 42 45 43 81 Abb 20 Abb 21 Fettabscheider Behälterwand Sensorkabel Kabelverschraubung Bohrung ø 14 5...

Page 22: ...ery The electrical connection is described with installation of the control unit 3 3 Mounting and initialising the control unit 3 3 1 Control unit for system type D C D E F 3 3 1 1 Installing the Auto Mix control unit The control unit is mounted on the grease separator To open the control unit proceed as follows Caution risk caused by electric current The control unit may only be opened when the m...

Page 23: ...C 50Hz F2 5AM pot frei Kontakte gn gn bl gr bl gr gn bl gr gn bl gr Ausg 2 Ausg 1 Out 2 Out 1 Ausg 3 Ausg 4 pot free Output Eingänge Out 3 Out 4 inputs Alarm In1 In3 sw bl sw bl ws bl LIN BUS or or or or B A SICHERUNG Fuse Fusible 230VAC 50Hz F1 315 mAT PC ANSCHLUSS FERNBEDIENUNG Connection remote control Raccordement pour commande á distance POTENTIAL FREIER KONTAKT Potential free switch contact ...

Page 24: ...MPE Pump Pompe 400VAC 50Hz 5 PE TF1 Warning FAULT gn L1 L2 SICHERUNG Fuse Fusible 230VAC 50Hz F2 5AM pot frei Kontakte gn gn bl gr bl gr gn bl gr gn bl gr Ausg 2 Ausg 1 Out 2 Out 1 Ausg 3 Ausg 4 pot free Output Eingänge Out 3 Out 4 inputs Alarm In1 In3 sw ws bl sw bl ws bl LIN BUS or or or or RS485 B A SICHERUNG Fuse Fusible 230VAC 50Hz F1 315 mAT PC POTENTIAL FREIER KONTAKT Potential free switch ...

Page 25: ...mber and power of the pumps Language Press OK Use the cursor keys to select the language and apply by pressing OK the menu Date Time appears Date Time Set the respective flashing figure in date and time and apply by pressing OK Following the last entry the menu Nominal sizeappears The date for emptying also appears and is automatically saved to change see 6 1 System type D menu 2 Nominal size Sele...

Page 26: ...rol unit The control unit is mounted on the grease separator To open the control unit proceed as follows Caution risk caused by electric current The control unit may only be opened when the mains power supply has been disconnected Move the main switch 23 into the OFF position Undo the screws 25 Open the housing 25 23 Abb 26 ...

Page 27: ...311 T3 gr Alarm On 1 Aus Off w w w w bl bl bl bl bl w Warnung gr gr gr gr gr POTENTIAL FREIER KONTAKT Potential free switch contact Connexion libres de contact max 42V 0 5A ALARM Alarm Alarme or 2 4 6 NC A2 or or gn 6 PE 5 4 3 2 1 PUMPE Pump Pompe 400VAC 50Hz BRÜCKE Bridge Pont NETZ Mains Réseau 400VAC 50Hz 5 Bei Benutzung der Fernbedienung Brücke entfernen If remote control is in use remove link ...

Page 28: ... Close the housing Tighten the screws 25 3 3 3 Control unit for system type F C D E F 3 3 3 1 Installing the Auto Mix Pump control unit The control unit is mounted on the grease separator To open the control unit proceed as follows Caution risk caused by electric current The control unit may only be opened when the mains power supply has been disconnected Move the main switch 23 into the OFF posit...

Page 29: ...bl gr Ausg 2 Ausg 1 Out 2 Out 1 Ausg 3 Ausg 4 pot free Output Eingänge Out 3 Out 4 inputs Alarm In1 In3 sw bl sw bl ws bl LIN BUS or or or or RS485 B A SICHERUNG Fuse Fusible 230VAC 50Hz F1 315 mAT PC ANSCHLUSS FERNBEDIENUNG connection remote control Raccordement pour commande á distance STELLMOTOR servomotor vanne motorisée 230VAC 50Hz max 200VA max 1 2A ENDSCHALTER STELLMOTOR limit switch servom...

Page 30: ...230VAC 50Hz F2 5AM A2 6 4 2 NC pot frei Kontakte gn gn bl gr bl gr gn bl gr gn bl gr Ausg 2 Ausg 1 Out 2 Out 1 Ausg 3 Ausg 4 pot free Output Eingänge Out 3 Out 4 inputs Alarm In1 In3 sw ws bl sw bl ws bl LIN BUS or or or or RS485 B A SICHERUNG Fuse Fusible 230VAC 50Hz F1 315 mAT PC STELLMOTOR servomotor vanne motorisée 230VAC 50Hz max 200VA max 1 2A ENDSCHALTER STELLMOTOR limit switch servomotor s...

Page 31: ...he language and apply by pressing OK the menu Date Time appears Date Time Set the respective flashing figure in date and time and apply by pressing OK Following the last entry if a SonicControl sensor is connected the menu SonicControlappears if not the menu Standardappears The date for emptying also appears and is automatically saved to change see see 6 3 System type F on page 49 menu 2 4 page 51...

Page 32: ...aterials or soiling in the grease separator Fill the complete grease separator system completely with water1 up to system overflow on the outlet 35 Carry out pressure test to do this Open both inspection covers Seal outlet and inlet using suitable means Fill the grease separator system completely2 with water and make sure there are no leaks e g bubble Make the inlet and outlet functional again 3 4...

Page 33: ...the solenoid valve for hot water1 Set in the maintenance menu as follows Select Manual operation Valve part fill the solenoid valve is actuated Make sure that the water runs into the system tank via the refill inlet Check the function of the solenoid valve for cold water Carry out the following settings in the Maintenance menu Maintenance Manual operation Valve fillthe solenoid valve is actuated M...

Page 34: ...er is running into the system tank via the refill inlet Carry out initialisation and functional check on the SonicControl in accordance with the operating instructions provided optional System type E is now ready to use 3 4 4 Function check system type F C D E F Check the function pump s cleaning and shredding Switch the Auto Mix Pump control unit on Press the key Start Stop the menu Maintenance a...

Page 35: ...nu Manual operation Flushthe solenoid valve is actuated Make sure that the water runs into the system tank via the refill inlet Check the function of the solenoid valve for cold water Carry out the following settings in the System control menu Maintenance Manual operation Fillthe solenoid valve is actuated Make sure that the water runs into the system tank via the refill inlet Check the function o...

Page 36: ... on system type D C D E F Following a successful function check see 3 4 2 Function check system type D on page 33 the grease separator system can be switched on To do this Switch the main switch on Following a successful system test the display 65 shows the menu 0 System info and the green LED 64 lights up the grease separator system is ready for operation The main switch only needs to be switched...

Page 37: ...wing a successful function check see 3 4 4 Function check system type F on page 34 the grease separator system can be switched on To do this Switch the main switch on Following a successful system test the display 65 shows the menu 0 System info and the green LED 64 lights up the grease separator system is ready for operation The main switch only needs to be switched on for emptying Exception A So...

Page 38: ...n account of their design exception initial operation or putting back into operation System type D and F C D E F The operating times of the pumps pumping off cleaning and shredding as well as the hot water quantities supplied1 are based on empirical values If the cleaning result should not be satisfactory the operating times can be changed in the menu control of the control units see 3 1 Settings ...

Page 39: ...ing off When the level has dropped by approx 10 cm switch the pump s on cleaning and shredding When the system tank is about 1 third empty open the hot water supply When the system tank is almost empty stop the pump s and the hot water supply If the system tank is not filled with water again after emptying upper edge outlet assembly lower section greases and suspended matter can flow freely into t...

Page 40: ...extraction hose of the emptying vehicle to the direct disposal pipe Start automatic operation after the time delay has expired1 see above 4 the pump is switched on automatically for the time corresponding tot eh nominal size1 Then the function part fill1 is activated If the system tank is not filled with water again after emptying upper edge outlet assembly lower section greases and suspended matt...

Page 41: ... vehicle connected C Pump in operation C1 Pump on pumping off to the emptying vehicle C2 Pump on cleaning and shredding D Valve switchover by user D1 Switching position Pump off D2 Switching position Cleaning and shredding E Hot water supply part fill Eswitched on and off by the user F Cold water supply fill Eswitched on and off by the user G Emptying times from page 45 recommended A B C D E F C1 ...

Page 42: ...ing cycle see Abb 39 the switchover valve must be actuated and the hot water supply turned on and off at the respective switching points If there is only one valve for water supply the valve is connected in parallel Recommendation Position the illustration Abb 39 and the table near the grease separator system Thus all the times when operation has to be carried out valve switching points can always...

Page 43: ...e user B Emptying vehicle connected C Pump starts running automatically C1 Pump on pumping off to the emptying vehicle 1 6 1 3 6 9 12 C2 Pump on cleaning and shredding 1 6 2 5 8 11 D Valve switchover D1 Switching position pumping off D2 Switching position cleaning and shredding E Hot water supply part fill automatic 1 6 4 7 10 G Emptying steps from page 45 1 6 13 recommended A B C D E F C1 C2 D1 D...

Page 44: ...pump operating times hot water supply and the valve switchover are carried out automatically Abb 40 Every program step can be skipped by setting the reference time to 0 The times must be optimised according to pumping height temperature and water pressure Flow through solenoid valve DN 25 at 1 l sec in the case of deviated inflow rates the filling times must be adapted in the control unit see Oper...

Page 45: ...62 s on Empty off Until the pump runs empty 4 Fill 124 s 210 s 289 s 483 s 883 s off Flush Hot water valve on approx 25 cm filling height 5 Mix 35 s 65 s 110 s 150 s 290 s on Flush off 6 Empty 9 s 15 s 21 s 35 s 64 s on Empty off Until the pump runs empty 7 Fill 124 s 210 s 289 s 483 s 883 s off Flush Hot water valve on approx 25 cm filling height 8 Flush 25 s 45 s 75 s 100 s 195 s on Flush off 9 ...

Page 46: ...approx 25 cm filling height 5 Mix 385 s 470 s 565 s on on Flush off 6 Empty 87 s 90 s 93 s on off Empty off Until the pump runs empty 7 Fill 1215 s 1255 s 1285 s off off Flush Hot water valve on approx 25 cm filling height 8 Flush 255 s 315 s 375 s on on Flush off 9 Empty 87 s 90 s 93 s on off Empty off Until the pump runs empty 10 Fill 1215 s 1255 s 1285 s off off Flush Hot water valve on approx ...

Page 47: ... 4 Maintenance due 1 4 1 Last maint separator 1 4 2 Next maint separator 1 5 Current measured values 1 5 1 Rotary field 1 6 Parameters 1 6 1 Cleaning shredding 1 6 2 Valve part fill 1 6 3 Valve fill 1 6 4 On delay 1 6 5 Legionella flushing interval 1 6 6 Legionella flushing cold 1 6 7 Legionella flushing hot 1 6 30 Access remote control 2 Maintenance 2 1 Manual operation 2 1 1 Cleaning shredding 2...

Page 48: ...ump 4 6 4A 3 4 2 2 pumps 4 6 4A 3 4 3 1 pump 6 5 8A 3 4 4 2 pumps 6 5 8A 3 6 Nominal size 3 6 1 NS2 3 6 2 NS3 3 6 3 NS4 3 6 4 NS7 3 6 5 NS10 3 7 Communication 3 7 1 Station name 3 7 2 Own number 3 7 3 Modem type 3 7 4 PIN 3 7 5 Text message Headquarters 3 7 6 Text message Destination 1 3 7 7 Text message Destination 2 3 7 8 Text message Destination 3 3 7 9 Status 3 8 Language 3 8 1 Deutsch 3 8 2 E...

Page 49: ... is activated automatically the background lighting of the display is then switched off Navigation keys for the menu 66 Cursor up Scrolling in the menu 67 Cursor down Scrolling in the menu 68 ESC Deletion of an entry back 72 OK Confirmation of an entry next level Activating operating mode Press the OK 72 key on the control panel the background lighting of the display lights up and the start window...

Page 50: ... 1 4 1 Last maint separator 1 4 2 Next maint separator 1 4 3 Last maint SonicControl 1 4 4 Next maint SonicControl 1 5 Current Measured values 1 5 1 Rotary field 1 5 3 Layer thickness 1 5 4 Temperature 1 5 5 Battery voltage 1 6 Parameters 1 6 1 Part empty 1 6 2 Mix 1 6 3 Empty 1 6 4 Fill 1 6 5 Mix 1 6 6 Empty 1 6 7 Fill 1 6 8 Flush 1 6 9 Empty 1 6 10 Fill 1 6 11 Flush 1 6 12 Empty 1 6 13 Fill 1 6 ...

Page 51: ...7 Fill 2 1 8 Flush 2 1 9 Empty 2 1 10 Fill 2 1 11 Flush 2 1 12 Empty 2 1 13 Fill 2 1 14 Counterclockwise 2 1 15 SonicControl 2 2 Automatic operation 2 3 SDS 2 3 1 Test pump 1 2 3 2 Test actuator valve 1 2 3 3 Test pump 2 2 3 4 Test actuator valve 2 2 3 5 Test pump 3 2 4 Maintenance due 2 4 1 Last maint separator 2 4 2 Next maint separator 2 4 3 Last maint SonicControl 2 4 4 Next maint SonicControl...

Page 52: ...el comparison 3 1 30 Access remote control 3 2 Profile memory 3 2 1 Save parameters 3 2 2 Load parameters 3 3 Date time 3 4 Number of pumps 3 4 1 1 pump 4 6 4A 3 4 2 2 pumps 4 6 4A 3 4 4 1 pump 6 5 8A 3 4 5 2 pumps 6 5 8A 3 5 Standard 3 5 1 DIN 4040 3 5 2 DIN underground installation 3 5 3 Euro standard 1825 3 5 4 Euro standard underground installation 3 6 Nominal size 3 6 1 NS2 3 6 2 NS4 3 6 3 NS...

Page 53: ...derlands 3 8 6 Polski 3 9 Expert mode 3 9 1 On delay 3 9 2 Limit running time 3 9 3 Conductivity 3 9 4 Density 3 9 5 Trigger 3 9 6 SNR 3 9 7 Noise 3 9 8 Alarm sensor dry 3 10 Reset 3 11 SonicControl 3 12 Calibration of SonicControl 3 12 1 Calibr with filled tank 3 12 2 No calibration 3 12 3 Calibr in expert mode These parameters are expected for entry during initialisation and after resetting the ...

Page 54: ...let assembly NS 2 375 600 975 505 NS 4 500 800 1300 645 NS 7 844 1350 2794 1225 NS 10 1188 1900 3088 1660 NS 15 1620 3520 5140 2230 NS 20 2110 4230 6340 2895 NS 25 2310 4450 6760 3180 NS 30 2720 5250 7970 3755 Since the products described are customised versions where the dimensions are produced in accordance with customer wishes there can be minor deviations in the volumes 7 2 General technical d...

Page 55: ...dder mix pump 35 Nm ISK 8 mm 7 4 Connections Cable type Shielding Plug connection Cable length in m Maximum length Extension Remote control LIYCY 3x0 34 mm Yes Clamped connection 15 100 m Do not extend exchange Remote control H05VV F 3x1 0mm no Schuko earthing pin plug 1 25 100 m Do not extend replace by NYM 3x1 5mm or Ölflex Classic 110 CU Auto Mix Pump No cable fitted 40 m Fitted with NYM 5x2 5m...

Page 56: ...heck on the electrical devices and installations as appropriate Records of the findings and work carried out must be kept in the operating log and evaluated The mechanical or electromechanical assemblies such as pumps valves viewing glass closure devices etc must be serviced 8 2 Carrying out the maintenance of SonicControl optional Annual cleaning of the sensor fingers see 3 2 6 Installing the Son...

Page 57: ...ction of pump rotation Connect rotary field correctly Make sure that the counterclockwise function is not activated only on systems with corresponding control unit Loud and unusual noises Motor pump components are blocked Remove blockage service the pump heed the safety instructions No display on the control unit Power outage Make sure of the power supply Control unit fuse faulty Replace fuse spec...

Page 58: ...o faulty or blocked pump Remove blockage heed the safety instructions Increased current due to phase failure Check the mains connection for phase failure Phase fault One of the phases is no longer available Check mains connection on the control unit Check fault current circuit breaker Relay switching cycles Power contactor has carried out more than 100 000 switching cycles Message can be acknowled...

Page 59: ... 5 bar and a water temperature of more than 50 C Do not use a high pressure cleaner on seals If soap is used for cleaning rinse out extract the residue as otherwise it could lead to functional problems Clean all components with hot water If present clean the SonicControl sensor Fit both inspection covers on the system tank Carry out the pressure test and subsequent functional check see 3 4 Initial...

Page 60: ...ystem passport factory approval Mat Des Mat no Order no Prod Date Rev hrs Material Weight Standard Approval Dimensions Volume Density Designation 1 Designation 2 The system was checked for completeness and for leaks before it left the factory Name of the tester Date ...

Page 61: ... quotation for a maintenance contract general inspection Please copy this page complete it and then fax it to the following no 49 0 8456 27 173 If you have any questions please do not hesitate to contact our Service department under the no 49 0 8456 27 462 Quotation for general inspection or a maintenance contract for separator systems Please send me a non binding quotation for maintenance o Gener...

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