joucomatic ASCO 107 Installation Manual Download Page 6

INSTALLATION AND MAINTENANCE

MOUNTING

NOTE -  The centre distances for mounting the main combinations of this assembly with other components or

accessories of the Modulair 107 or 112 range are given in a table: see MS-P710-4.

- A silencer (accessory) can be fitted underneath the shut-off valve, see above.

¥

¥

¥

(J1±5,5) (J)

Ø W

¥

¥

Modulair 107

343 04 001

Modulair 112

343 03 001

Separate components and systems can be mounted in different ways (bolts not supplied)

Side mounting with brackets

(accessory)

Direct frontal mounting

=

=

4Ø L1

M

K1

J1 

+

5,5

Modulair 107

343 04 003

Modulair 112

343 03 003

Modulair 107

346 00 002

Modulair 112

346 00 004

J

 +- 0,5

C4

2 Ø L

GB

MOUNTING OF SHUT-OFF AND SOFT-START VALVE ASSEMBLIES 

ORDERED SEPARATELY

SHUT-OFF VALVE + AUTOMATIC (Modulair 107-112) OR SOLENOID/AIR CONTROLLED SOFT-START DEVICE
(Modulair 112)

12

It is possible to combine components ordered separately using the assembly kit and side mounting brackets for installation
(fastenings to be ordered separately).
However, a unit consisting of separately ordered components is 

longer

 (Modulair 112) than the compact unit shown above.

C4

38

47,4

J

74

116

J1

110,5

155

K1

28

33,5

ØL

4,1

5,5

ØL1

4,5

5,5

M

3

4

G1/4
G3/8
G1/2

(J )

74

149

(J1)

110,5

188

Ø W

Modulair type

107

112

G1/8
G1/4

Modulair type

107

112

INSTALLATION

INSTALLATION AND MAINTENANCE

GB

AS-SUPPLIED CONDITION

The shut-off valve and the soft-start device are supplied as a compact assembly.
The shut-off and solenoid/air controlled soft-start valve assembly is designed to receive 3/2 NC solenoid valves with a size 15
or 30 CNOMO mating surface (solenoid valves 302, 189, 190 or 192 

supplied separately

).

Manual override on solenoid valves

: The assembly can only be piloted with solenoid valves 

without

 manual override or

with a 

non-locking 

manual override (

impulse-type

).

11

The shut-off and soft-start valve assembly must be mounted first in the pneumatic system, 

after

 the filter, filter/regulator or

regulator and 

before

 any lubricator. The standard assembly kit (see below) enables direct connection of the assembly

to a FRL system of the MODULAIR type 107 or 112.

Modulair 107

343 04 001

Modulair 112

343 03 001

Modulair 107

343 04 001

Modulair 112

343 03 001

The components are designed for 

left-to-right

 flow (as indicated by the symbols). The air flow

direction is indicated on the front by an arrow. If you wish to obtain reversed mounting order
with air circulation from right to left: please consult us.

+

+

F-R

L

3

3

M

M

Pressure gauge for installation on soft-start
device to monitor downstream pressure
build-up.
A pressure gauge can also be mounted at
the outlet of the shut-off valve.

M

MOUNTING AND OPERATING INSTRUCTIONS

- The shut-off and soft-start valve assembly must be mounted as described above 

before 

the lubricator.

Make sure there is no oil.

-

Do not obstruct exhaust port 3

 on the shut-off valve.

- Make sure that port 3 cannot be obstructed inadvertently.

- In case of operation in dusty environments, mount an exhaust silencer on port 3 (available as

accessory).

- Make sure to meet the operating specifications (pressure, temperature, voltage, current) of the

assembly as described opposite.

- The solenoid valves must not be equipped with locking manual override.

-

The shut-off valve must only be de-energised in case of need 

when the system is generally

shut down or in case of power supply failure. 

This product is not a limit stop switch

.

- For systems which are operated only infrequently (e.g. in case of continuously operated machines),

the correct functioning of the shut-off and soft start valve assembly must be regularly checked
- at least once per month – 

by turning the power on and off several times (full exhaust and gradual

pressurisation of the system).

- Should a failure occur, please return the product to your distributor with a description of the operating

conditions and the problem.

!

Gauge

(0-12 bar)

343 00 041

(Ø 40 mm)

342 00 062

(Ø 50 mm)

Modulair 107 Modulair 112

Summary of Contents for ASCO 107

Page 1: ...serviamo il diritto di modificarne le caratteristiche e le dimensioni senza preavviso La sociedad ASCO JOUCOMATIC declina toda responsabilidad en el caso de que el usuario no respete las instruccio ne...

Page 2: ...a vitesse de remplissage donc de la mont e en pression du circuit aval s effectue par vis microm trique avec possibilit de condamnation pour viter tout d r glage intempestif DEMARREUR PROGRESSIF A COM...

Page 3: ...e manuelle sur lectrovannes Les fonctions de ces produits requi rent des lectrovannes sans commande manuelle auxiliaire ou avec commande manuelle position non maintenue commande impulsion L ensemble v...

Page 4: ...NE DE COUPURE DEMARREUR PROGRESSIF A COMMANDE ELECTROPNEUMATIQUE Pilote s livr s s par ment Connecteur taille 15 orientable 90 x 90 pilote 302 Connecteur taille 22 orientable de 180 pilote 189 Connect...

Page 5: ...VICE Upon pressurisation when the soft start device is in its initial position an adjustable air flow ensures gradual filling of the downstream circuit so that the actuators move slowly The transition...

Page 6: ...ed first in the pneumatic system after the filter filter regulator or filter regulator and before any lubricator The standard assembly kit see below enables direct connection of the assembly to a FRL...

Page 7: ...AINTENANCE INSTALLATION OF SOLENOID PILOT VALVE S GB 13 SHUT OFF VALVE SOLENOID AIR CONTROLLED SOFT START DEVICE Pilot s supplied separately Connector size 15 rotatable by 90 increments pilot 302 Conn...

Page 8: ...nd erreicht ist setzt die vom Anwender definierte Steuerung das Pilotventil unter Spannung Das Anfahrventil schaltet in die Position voller Querschnitt und erm glicht dadurch den Ablauf der nachfolgen...

Page 9: ...en ohne Handhilfsbet tigung oder mit impulsbet tigter Handhilfsbet tigung nicht selbsthaltend vorgesteuert werden Die Einheit aus Stoppventil und progressivem Anfahrventil ist im Eingang einer pneumat...

Page 10: ...D WARTUNG Die Montagesicherung hinten zeigt die Einbaulage an MONTAGE DER PILOTVENTILE DE STOPPVENTIL ELEKTROPNEUMATISCH GESTEUERTES PROGRESSIVES ANFAHRVENTIL Pilotventil e nicht im Lieferumfang entha...

Page 11: ...ico dell impianto e la messa in pressione della valvola AVVIATORE PROGRESSIVO Alla messa in pressione con l avviatore in posizione di riposo il foro a sezione regolabile consente un riempimento progre...

Page 12: ...le elettrovalvole senza comando manuale ausiliario o con comando manuale a posizione non mantenuta comando a impulsi Il gruppo valvola sezionatrice di circuito e avviatore progressivo deve essere posi...

Page 13: ...A COMANDO ELETTROPNEUMATICO Pilota i fornito i separatamente Connettore taglia 15 orientabile 90 x 90 pilota 302 Connettore taglia 22 orientabile di 180 pilota 189 Connettore i ISO 4400 orientabile i...

Page 14: ...urga de la instalaci n al quitar la tensi n de la electrov lvula ARRANQUE PROGRESIVO Al poner a presi n la v lvula estando el arranque en reposo el ajuste regulable permite un llenado progresivo del c...

Page 15: ...electrov lvulas sin mando manual auxiliar o con mando manual de posici n no mantenida mando de impulsi n El conjunto v lvula de parada de urgencia y arranque progresivo se sit a en la cabeza de una i...

Page 16: ...VULA DE CORTE ARRANQUE PROGRESIVO DE MANDO ELECTRONEUM TICO Piloto s suministrado s por separado Conector talla 15 orientable 90 x 90 piloto 302 Conector talla 22 orientable de 180 piloto 189 Conector...

Page 17: ...umatische installatie Het progressief geleidelijk onder druk brengen na een onderbreking die een ontluchting van de installatie tot gevolg had Deze producten dragen bij aan de conformiteit van de mach...

Page 18: ...etventielen De functies van deze producten vereisen magneetventielen zonder handbediening of met niet instelbare handbediening impulsbediening Het systeem noodafsluiter en progressieve starter dient t...

Page 19: ...n aangegeven op de achterste positioneerpen nen MONTAGE VAN DE MAGNEETVENTIEL EN AFSLUITER AUTOMATISCH GESTUURDE PROGRESSIEVE STARTER NL Attentie de installatie van het magneetventiel op de electropne...

Page 20: ...worden nadat gecontroleerd is of alle einde cyclus sensoren geactiveerd zijn op veilig staan Daardoor kan ook een sneller herstel van de druk plaatsvinden wanneer een noodstop heeft plaatsgevonden aa...

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