SECTION 3 - CHASSIS & TURNTABLE
3-78
3121200
3.22
WHEEL DRIVE
Removal
1.
Tag and disconnect parking brake cables from machine.
HYDRAULIC LINES AND PORTS SHOULD BE CAPPED IMMEDIATELY AFTER DIS-
CONNECTING LINES TO AVOID ENTRY OF CONTAMINANTS INTO SYSTEM.
2.
Tag and disconnect the hydraulic lines from the drive
motor. Use suitable container to retain any residual
hydraulic fluid. Cap hydraulic lines and ports.
3.
Tag and disconnect the hydraulic lines from the drive
engage cylinder. Use suitable container to retain any
residual hydraulic fluid. Cap hydraulic lines and ports.
4.
Remove hardware securing friction drive wheel. Remove
friction drive wheel.
5.
Remove drive engage cylinder. Refer Section 3.24, Drive
Engage Cylinder.
6.
Remove retaining bolt, keeper pin, and pin (1) securing
drive set assembly. Remove drive set assembly from the
machine.
NOTE:
The drive motor weighs approximately 34.5 lbs. (16 kg).
7.
Remove hardware securing drive motor to the spindle.
Remove drive motor.
8.
Place drive motor on suitable and clean workspace.
Installation
1.
Align and install drive motor to spindle and secure with
hardware.
NOTE:
The drive motor weighs approximately 34.5 lbs. (16 kg).
2.
Install pin (1), keeper pin, and retaining bolt securing
drive set assembly.
3.
Align and install friction drive wheel, secure with hard-
ware. Torque to 190 ft. lbs. (258 Nm).
4.
Install drive engage cylinder. Refer Section 3.24, Drive
Engage Cylinder.
5.
Reconnect all hydraulic lines as tagged during removal.
6.
Reconnect parking brake cables to machine.
Summary of Contents for T500J
Page 1: ...Service and Maintenance Manual Model T500J PN 3121200 July 25 2018 Rev I AS NZS...
Page 2: ......
Page 16: ...xii 3121200 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 36: ...SECTION 2 GENERAL 2 8 3121200 NOTES...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3121200 3 107 Figure 3 45 Battery Charger Schematic...
Page 234: ...SECTION 5 BASIC HYDRAULIC INFORMATION SCHEMATICS 5 60 3121200 NOTES...
Page 246: ...SECTION 6 JLG CONTROL SYSTEM 6 12 3121200 Figure 6 5 System Test Flow Chart Platform Tests...
Page 304: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 3121200 NOTES...
Page 305: ......