ELS LIFT VM10-J Parts Manual Download Page 1

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PART MANUAL

VM10-J

03.12.2019

Rev No

Part Manual

VM10-J

Serial Number

18018003-PRESENT

Rev. No: 00

Summary of Contents for VM10-J

Page 1: ...PART MANUAL VM10 J 03 12 2019 0 Rev No Part Manual VM10 J Serial Number 18018003 PRESENT Rev No 00 ...

Page 2: ...zard Legends 9 CHASSIS 11 Chassis Assembly 11 Steering Assembly 15 1 Right 15 2 Left 15 1 Right 16 2 Left 16 Assembly Installation 17 TURNTABLE 20 Turntable Assembly 20 5 Mast Assembly 24 4 Mast Assembly 31 Chain Tension Ros Assembly and Mast Cylinder Linkage Aasmbly 34 3 Mast Assembly 36 2 Mast Assembly 39 1 Mast Assembly 42 GCU Assembly 44 JIB BASKET 47 1 Jib Arm 50 2 Jib Arm 50 PCU Assembly 51 ...

Page 3: ... Designation Machines are identified by the manufacture according to some technical specifications of the machine Description of Part Table Every figure has a table which is described of part s quantity item number description Part Manual Layout Manual is designed under section titles of machine Chassis platform scissors are examples of some titles of machine Non Servised Parts In some cases it is...

Page 4: ... part Quantity of part Purchase order number Vat number Adress for order to ship Desired method of shipment Use the Part Order Form on the next page and mail or call your order to our After Sales Department PARTS ORDER FORM Machine Model Number Machine Serial Number ELS Part Number Description of Part Quantity of Part Purchase Order Number Vat Number Adress for Order to Ship Desired Method of Ship...

Page 5: ...ilüfer Bursa TÜRKİYE info elslift com aftersales elslift com Tel 90 542 464 82 50 France Metaloc 11 17 Rue Constantin Pecqueur 95150 Taverny FRANCE www metaloc fr contact metaloc fr Tel 01 30 40 20 99 Germany Kunze GmbH Hermann Oberth Straße 3 D 83052 Bruckmühl www kunze buehnen com info kunze buehnen com Tel 49 0 8062 72611 0 ...

Page 6: ...ght 4 Turret 5 Ground Control Panel 6 Battery Pack 7 Mast 8 Jib 9 Battery Charger Plug 10 Flasher 11 Platform Control Panel 12 Platform Guide Rails 13 Working Light 14 Platform Entry Gate 15 Guide Storage Container 16 Platform 17 Lanyard Attachment Point 18 Tie Down 19 Drive Wheels ...

Page 7: ...PART MANUAL VM10 J 03 12 2019 6 VM10 J LOCATION OF SAFETY INDICATORS ...

Page 8: ...PART MANUAL VM10 J 03 12 2019 7 ...

Page 9: ...nly to Trained Personnel 4700112 Stay Away from This Surface 4700113 Collision Hazard 4700114 Tip over Hazard 4700115 Electrocution Hazard 4700116 Crush Hazard 4700117 Chock Wheels Before Releasing Brakes 4700118 Maintain Required Clearance 4700119 Keep Away from Moving Parts 4700120 Forbidden to Hook 4700121 Keep Away from Elevated Components While Servicing Machine 4700122 Electrocution Burn Haz...

Page 10: ...PART MANUAL VM10 J 03 12 2019 9 Description of Symbols and Hazard Legends 4700013 4700014 4700022 4700025 4700038 4700053 4700062 4700063 4700064 4700111 4700112 4700113 4700114 ...

Page 11: ...PART MANUAL VM10 J 03 12 2019 10 4700115 4700116 4700117 4700118 4700119 4700120 4700121 4700122 4700123 4700124 4700125 4700126 4700127 ...

Page 12: ...PART MANUAL VM10 J 03 12 2019 11 CHASSIS Chassis Assembly ...

Page 13: ...PART MANUAL VM10 J 03 12 2019 12 ...

Page 14: ...6x25 Hexagon socket countersunk head cap screw DIN 7991 S24006009AA 12 1 Steering potantiometer fixing part 70010014AA 13 1 Steering potantiometer E04400001AA 14 1 M4x8 Hexagon socket set screws with cup point DIN 916 S18004002AA 15 2 M4x6 Socket head cap screw DIN 912 S21004001AA 16 1 Steering potantiometer protection cover 70010015AA 17 4 M5 Washer DIN 125 S01005000AA 18 4 M5x10 Socket head cap ...

Page 15: ...A 36 16 M6x12 Socket head cap screw DIN 912 S21006004AA 37 2 M6x20 Hexagon socket countersunk head cap screw DIN 7991 S24006008AA 38 2 M6 Prevailing torque nut ISO 10511 S07006000AA 39 1 Flexible wireway fixing part 70010003AA 40 2 M8x20 Socket head cap screw DIN 912 S21008008AA 41 1 Wire protection plate 70010002AA 42 8 M6x16 Socket head cap screw DIN 912 S21006006AA 43 1 Chassis front cover 7001...

Page 16: ...PART MANUAL VM10 J 03 12 2019 15 Steering Assembly 1 Right 2 Left ...

Page 17: ...2030208AA 8 1 Sealing ring M01900001AA 9 1 M20 Washer DIN 125 S01020000AA 10 5 M12x50 Hex head cap screw DIN 518 S20054014AA Item Qty Description Part No 1 1 Wheel steering weldment assembly 70010400AA 2 1 Wheel steering linkage part 70010301AA 3 1 Bearing SKF S42030208AA 4 1 Bearing SKF S42030206AA 5 1 Sealing ring S4506009008 6 1 M20 Washer DIN 125 S01020000AA 7 1 M20 Prevailing torque nut ISO 1...

Page 18: ...PART MANUAL VM10 J 03 12 2019 17 Assembly Installation ...

Page 19: ...PART MANUAL VM10 J 03 12 2019 18 ...

Page 20: ... 3 12 M12 Washer DIN 125 S01012000AA 4 12 M12x65 Hex head cap screw DIN 518 S20012017AA 5 6 Jib boom assembly 70030000AA 6 6 M16 Washer DIN 125 S01016000AA 7 4 M16x50 Hex head cap screw DIN 518 S20016014AA 8 4 Static strap M01510100AA 9 4 M8x25 Hex head cap screw DIN 518 S20008009AA 10 4 M8 Hex nut DIN 934 ISO 4029 S01010000AA ...

Page 21: ...PART MANUAL VM10 J 03 12 2019 20 TURNTABLE Turntable Assembly ...

Page 22: ...rntable 70021000AA 2 1 4 Mast assembly 70020800AA 3 1 3 Mast assembly 70020500AA 4 1 2 Mast assembly 70020300AA 5 1 1 Mast assembly 70020100AA 19 6 M5x12 Socket head cap screw DIN 912 S21005004AA 24 1 Flasher linkage bracket 70022900AA 25 2 M5 Washer DIN 125 S01005000AA ...

Page 23: ...PART MANUAL VM10 J 03 12 2019 22 ...

Page 24: ...0100001AA 15 1 Hydraulic elbow fitting H10342006AA 16 1 Mast cylinder nipple H01800004AA 17 1 Turntable rotation proximity switch bracket 70020002AA 18 1 Turntable rotation proximity switch E00810002AA 19 6 M5x12 Socket head cap screw DIN 912 S21005004AA 20 1 Flexible wireway fixing part 70020003AA 21 2 M6x20 Socket head cap screw DIN 912 S21006008AA 22 1 Turntable rotation motor H00200003AA 23 4 ...

Page 25: ...PART MANUAL VM10 J 03 12 2019 24 5 Mast Assembly ...

Page 26: ...PART MANUAL VM10 J 03 12 2019 25 ...

Page 27: ...934 ISO 4029 S04006000AA 12 1 Conduit 70021300AA 13 1 Mast linkage braket left side 70021400AA 15 1 Turntable cover 70021600AA 18 1 Ground control box 70022100AA 19 1 Chassis front cover 70022000AA 20 9 M8 Washer DIN 125 S01008000AA 21 20 M6x16 Socket head cap screw DIN 912 S21006006AA 22 10 M6x12 Socket head cap screw DIN 912 S21006004AA 28 11 M6 Prevailing torque nut ISO 10511 S07006000AA 32 1 T...

Page 28: ...harger E00324001AA 46 1 Kerie cable E01270001AA 47 2 Spring M00400003AA 48 1 Mast up limit switch E00820001AA 49 2 M4x35 Socket head cap screw DIN 912 S21004011AA 51 2 Kerie cable clamp M01600003BA 52 1 Ø20mm Rubber lined P Clip DIN 3016 M02400001AA ...

Page 29: ...PART MANUAL VM10 J 03 12 2019 28 ...

Page 30: ...head cap screw DIN 912 S21006006AA 23 1 Hydraulic hose reel linkage plate 70021200AA 24 1 Hydraulic höse reel H02102001AA 25 2 M8x16 Socket head cap screw DIN 912 S21008006AA 26 4 M10 Washer DIN 125 S01010000AA 27 4 M10x20 Socket head cap screw DIN 912 S21010008AA 28 11 M6 Prevailing torque nut ISO 10511 S07006000AA 29 4 M10 Prevailing torque nut ISO 10511 S07010000AA 30 4 M20x55 Hex head cap scre...

Page 31: ...PART MANUAL VM10 J 03 12 2019 30 40 1 Hand pump part H00600006AA 42 1 Battery 24V 250AH E00224001AA 50 2 Shim 70020104AA ...

Page 32: ...PART MANUAL VM10 J 03 12 2019 31 4 Mast Assembly ...

Page 33: ...6x20 Socket head cap screw DIN 912 S21006008AA 12 8 M6x25 Socket head cap screw DIN 912 S21006009AA 13 4 M6x12 Hexagon socket button head screw ISO 7380 S26006004AA 14 4 M6x12 Socket head cap screw DIN 912 S21006004AA 15 2 M5x12 Hexagon socket button head screw ISO 7380 S26005004AA 16 12 M16 Disc spring DIN 2093 S33016054AA 17 2 M16 Hex nut DIN 934 ISO 4029 S04016000AA 18 2 Wire rope reel pin 7002...

Page 34: ...PART MANUAL VM10 J 03 12 2019 33 26 2 M8 Washer DIN 125 S01008000AA 28 4 Shim 70020104AA ...

Page 35: ...PART MANUAL VM10 J 03 12 2019 34 Chain Tension Ros Assembly and Mast Cylinder Linkage Aasmbly ...

Page 36: ...t 70022802AA 4 2 M16 Hex nut DIN 934 ISO 4029 S04016000AA Item Qty Description Part No 1 1 Mast Cylinder H00570001AA 2 1 Mast cylinder linkage part 70022600AA 3 1 Chain reel 70022501AA 4 1 Chain reel pin 70022502AA 5 4 Bearing support part 70022503AA 6 1 M5x25 Socket head cap screw DIN 912 S21005009AA 7 1 Mast cylinder linkage nut 70022504AA 8 4 Ball bearing S40006304AA 9 2 Ø52 Circlip DIN 472 S11...

Page 37: ...PART MANUAL VM10 J 03 12 2019 36 3 Mast Assembly ...

Page 38: ... 4 Bearing support part 70020303AA 11 1 Chain reel pin 70020304AA 12 2 Wire rope reel fixing part 70020305AA 13 2 Wire rope reel 70020306AA 15 2 Ø42 Circlip DIN 472 S11066000AA 16 1 M5x25 Socket head cap screw DIN 912 S21005009AA 17 2 Ball bearing S40000618AA 18 4 M6x12 Hexagon socket button head screw ISO 7380 S26006004AA 19 1 3 Mast bottom cover 70020700AA 20 4 M6x12 Socket head cap screw DIN 91...

Page 39: ...inkage pin 70020505AA 28 8 Split pin DIN 94 S16005006AA 29 4 M6 Hex nut DIN 934 ISO 4029 S04006000AA 30 2 Spring M00400003AA 31 2 M8 Washer DIN 125 S01008000AA 32 4 M5x10 Hexagon socket button head screw ISO 7380 S26005003AA 33 2 Wire rope assembly M02100002AA 34 4 Shim 70020104AA ...

Page 40: ...PART MANUAL VM10 J 03 12 2019 39 2 Mast Assembly ...

Page 41: ...w DIN 912 S21006006AA 10 2 Chain reel 70020302AA 11 4 Wire rope reel part 70020303AA 12 1 Chain reel pin 70020304AA 13 2 Wire rope reel fixing part 70020305AA 14 2 Wire rope reel 70020306AA 15 1 3 Mast maintenance cover 70020307AA 16 2 Ball bearing S40006004AA 17 2 Ø42 Circlip DIN 472 S11066000AA 18 1 M5x25 Socket head cap screw DIN 912 S21005009AA 19 2 Ball bearing S40000618AA 20 6 M5x12 Hexagon ...

Page 42: ...PART MANUAL VM10 J 03 12 2019 41 25 2 Chain assembly M02000003AA ...

Page 43: ...PART MANUAL VM10 J 03 12 2019 42 1 Mast Assembly ...

Page 44: ...fixing part 70020103AA 5 3 M6x16 Socket head cap screw DIN 912 S21006006AA 6 16 M6 Washer DIN 125 S01006000AA 7 4 M6x25 Socket head cap screw DIN 912 S21006009AA 8 14 M6x20 Socket head cap screw DIN 912 S21006008AA 9 2 Chain reel pin 70020504AA 10 2 Wire rope assembly M02100003AA 11 4 Split pin DIN 94 S16005006AA 12 2 Shim 70020104AA 13 2 Chain assembly M02000002AA ...

Page 45: ...PART MANUAL VM10 J 03 12 2019 44 GCU Assembly ...

Page 46: ...d cap screw DIN 912 S21006006AA 10 4 M6 Washer DIN 125 S01006000AA 11 1 Buzzer E01600002AA 12 1 Contactor E01500003AA 13 1 Electronic control unit E04110003AA 14 1 Electronic control unit fixing plate 70022101AA 15 1 Key switch E01800001AA 16 1 Ground control membrane button card E04700001AA 17 1 Diagnostic center display E04500001AA 18 2 Ground control box hinge M01100003BA 19 4 M6x20 Socket head...

Page 47: ...12 Hexagon socket button head screw ISO 7380 S26004004AA 27 2 M4 Prevailing torque nut ISO 10511 S07004000AA 28 1 24V 12V Voltage regülatör protection plate 70022102AA 29 1 Fuse linkage plate 19991013AA 30 1 Toggle switch E00622001AA 31 4 M8 Prevailing torque nut ISO 10511 S07008000AA ...

Page 48: ...PART MANUAL VM10 J 03 12 2019 47 JIB BASKET ...

Page 49: ...0810001AA 11 1 Entry gate 70030900AA 12 1 Jib bottom arm assembly 70030500AA 13 1 Angle sensor E04301002AA 14 2 M6x45 Hexagon socket button head screw ISO 7380 S26006013AA 15 2 Manual box linkage plate 70030004AA 16 1 Manual box M01300001AA 17 1 Platform control unit 70031000AA 18 4 M6x15 Hex head cap screw DIN 518 S20006004AA 19 4 M6 Washer DIN 125 S01006000AA 20 2 M6x16 Socket head cap screw DIN...

Page 50: ...A 28 8 M6x16 Hexagon socket countersunk head cap screw DIN 7991 S24006006AA 29 2 Ø20mm Rubber lined P Clip DIN 3016 M02400001AA 30 2 M6x20 Socket head cap screw DIN 912 S21006008AA 31 1 Cable transport plate 70030003AA 32 2 M5x30 Hexagon socket button head screw ISO 7380 S26005010AA 33 2 M5 Washer DIN 125 S01005000AA 34 2 M5 Prevailing torque nut ISO 10511 S07005000AA ...

Page 51: ...19 50 1 Jib Arm 2 Jib Arm Item Qty Description Part No 1 1 Jib top arm assembly 70030300AA 2 4 Ø30x30 P20 Bearing S31053010BA Item Qty Description Part No 1 1 Jib bottom arm assembly 70030600AA 2 4 Ø30x30 P20 Bearing S31053010BA ...

Page 52: ...PART MANUAL VM10 J 03 12 2019 51 PCU Assembly ...

Page 53: ...te 70031002AA 4 1 Platform control membrane button card E04700002AA 5 10 M6x12 Hexagon socket button head screw ISO 7380 S26006004AA 6 1 Platform control unit E04120001AA 7 1 Emergency stop E01920001AA 8 1 Platform control unit box cover E01300002CA 10 2 M5x30 Hexagon socket button head screw ISO 7380 S26005010AA 11 2 M5 Prevailing torque nut ISO 10511 S07005000AA ...

Page 54: ...PART MANUAL VM10 J 03 12 2019 53 ELECTRICAL WIRING DIAGRAM ...

Page 55: ...PART MANUAL VM10 J 03 12 2019 54 ...

Page 56: ...PART MANUAL VM10 J 03 12 2019 55 HYDRAULIC CIRCUIT DIAGRAM ...

Page 57: ...PART MANUAL VM10 J 03 12 2019 56 ...

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