
SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
3121619
7-101
X230B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
X230A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
X231A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
SHIELD 18 AWG
SHIELD 18 AWG
BLK 18 AWG
BLK 18 AWG
ORN 18 AWG
ORN 18 AWG
RED 18 AWG
RED 18 AWG
BLU/BLK 18 AWG
BLU/BLK 18 AWG
RED/BLK 18 AWG
RED/BLK 18 AWG
BRN 18 AWG
BRN 18 AWG
ORN/BLK 18 AWG
ORN/BLK 18 AWG
YEL/BLK 18 AWG
YEL/BLK 18 AWG
YEL 18 AWG
YEL 18 AWG
CO245-J1
1
2
3
4
5
6
7
8
9
10
11
12
CO245-J2
1
2
3
4
5
6
7
8
9
10
11
12
CO245-J3
1
2
3
4
5
6
7
8
9
10
11
12
CO245-J5
1
2
3
4
5
6
7
8
9
10
11
12
CO245-J4
1
2
3
4
5
6
7
8
DU
AL
O
UT
PUT
ROT
A
RY
JI
B SW
ING
ANG
LE SENSO
R
SN246
B
D
A
F
C
E
DUAL
O
U
T
P
UT
R
O
TAR
Y
JI
B L
EVEL
A
NG
LE
SENSO
R
SN247
B
D
A
F
C
E
DUMP
JIB
H
V
248
1
2
LEFT
JIB SWING
H
V
249
1
2
RIGHT
JIB SWING
H
V
250
1
2
OUT
JIB TELE
H
V
251
1
2
IN
JIB TELE
H
V
252
1
2
DOWN
JIB LIFT
H
V
253
1
2
UP
JIB LIFT
H
V
254
1
2
DOWN
JIB LEVEL
H
V
255
1
2
UP
JIB LEVEL
H
V
256
1
2
PROXIMITY SENSOR
JIB LOCK PIN
S
N
25
7
1
2
4
3
PROXIMITY SENSOR
JIB TRANSPORT-1
S
N
25
8
1
2
4
3
PROXIMITY SENSOR
JIB TRANSPORT-2
S
N
25
9
1
2
4
3
JIB LIFT
ANGLE SENSOR
S
N
26
0
1
2
5
4
3
M
S
26
2-
1
A
B
C
M
S
26
2-
2
A
B
C
M
S
26
2-
3
A
B
C
GRN GROUND
GRN GROUND
BLU SIGNAL
BLU SIGNAL
ORG 5V PWR
ORG 5V PWR
BLK GROUND
BLK GROUND
WHT SIGNAL
WHT SIGNAL
RED 5V PWR
RED 5V PWR
GRN GROUND
GRN GROUND
BLU SIGNAL
BLU SIGNAL
ORG 5V PWR
ORG 5V PWR
BLK GROUND
BLK GROUND
WHT SIGNAL
WHT SIGNAL
RED 5V PWR
RED 5V PWR
WHT 59-2-1 JSWG LT
WH
T
5
9
-2
-1
J
S
W
G
L
T
WHT 59-1-1 JSWG RT
WH
T
5
9
-1
-1
J
S
W
G
R
T
WHT 59-1-1 JSWG RT
W
H
T
29-
4-
1
JI
B
O
U
T
WHT 29-4-1 JIB OUT
W
H
T
2
9-3
-1
J
IB
IN
WHT 29-3-1 JIB IN
WH
T
2
7-4
-2
J
IB D
N
WH
T
27
-5
-2
J
IB
U
P
Y
E
L
2-
26
(12
)
YEL 2-26 (12)
BLK 0-41 (12)
BLK 0-26
B
L
K
0-
26
-5
B
L
K
0-
26
-4
B
L
K
0-
26
-3
B
L
K
0-
26
-2
B
L
K
0-
26
-1
WHT 55-19 JLVL DN
WH
T
55
-1
9
JL
V
L
D
N
WH
T
55-
20
JL
V
L
U
P
WHT 55-20 JLVL UP
BLK 0-25
S264
S265
B
L
K
0-
25
-2
B
L
K
0-
25
-1
WHT 27-3-1 JIB DN O/R
WHT 27-6-1 J-UP O/R
YEL
C
AN
H
I
YEL CAN HI
GRN CAN LOW
G
R
N
CA
N
L
O
W
SHLD SHIELD
SH
LD
SH
IEL
D
BL
U
C
A
N
H
I(
2
0)
B
L
U
CAN
H
I(
20
)
B
LK
C
A
N
LO
W(
20)
BL
K C
AN
L
O
W
(2
0
)
G
R
Y
SH
IEL
D
(2
0
)
G
R
Y
SH
IEL
D
(2
0
)
BRN 2-20 (20)
BRN
2-
20
(
20
)
W
H
T
0-
29
(
20
)
WHT 0-29 (20)
BL
K 0
-2
3
BLK 0-23
YEL 2-22
YEL
2
-2
2
YEL
2
-2
1
YEL 2-21
BLK 0-24
BL
K 0
-2
4
YEL
2
-1
9
YEL
2
-1
9
BL
K
0
-2
7-
1
YEL 2-18 (14)
Y
E
L
2-
18
(14
)
YEL
CAN
H
I
G
R
N
C
A
N
L
O
W
SH
L
D
SH
IEL
D
SHLD SHIELD
SHLD SHIELD
GRN CAN LOW
GRN CAN LOW
YEL CAN HI
YEL CAN HI
BLK 12 AWG
BLK 12 AWG
ORN 12 AWG
ORN 12 AWG
BLK 0-28 (14)
YEL 2-4
RED 1-4-3
YEL 2-15
WHT 25-5 PLVL DN O/R
WHT 25-6 PLVL UP O/R
YEL 2-5
BLK/WHT 12 AWG
BLK/WHT 12 AWG
RED 12 AWG
RED 12 AWG
WH
T
49
-20
P
R
O
X
N
C
WH
T
4
9-
1
9
P
R
O
X
N
O
WH
T
49
-4
4
P
R
O
X
1
N
C
WHT 49-44 PROX 1NC
WH
T
49-
43
P
R
O
X
1N
O
WHT 49-43 PROX 1NO
W
H
T
49
-4
1
LO
C
K
N
O
WHT 49-41 LOCK NO
WHT 49-42 LOCK NC
WH
T
49-
42
L
O
C
K
N
C
BLU 18 AWG
BLU 18 AWG
WHT 27-3 JIB DN O/R
WHT 27-3 JIB DN O/R
WHT 27-6 J-UP O/R
WHT 27-6 J-UP O/R
MOUNTED UNDER CONSOLE BOX
LSS MODULE
C
O
28
5-
J2
1
2
3
4
5
6
7
8
9
10
11
12
C
O
28
5-
J1
9
10
11
12
X290
1
2
3
4
5
6
7
8
9
10
11
12
X81
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
G
R
Y
BL
K
B
L
U
Y
E
L
2-
25
(
12
)
YEL 2-25 (12)
BLK 0-40 (12)
BL
K
0
-2
6-6
JIB VALVE
GND BUSS
M
S
34
7
1
2
3
4
5
6
7
8
9
10
11
12
X364A
1
2
3
4
X365A
1
2
3
4
X364B
1
2
3
4
X365B
1
2
3
4
BLK (16)
1001145974_5-[8,B]
BLU (16)
1001145974_5-[8,B]
RED 1-7-2 WK LT PWR(16)
RED 1-7-2 WK LT PWR(16)
RED 1-7-1 WK LT PWR(16)
RED 1-7-1 WK LT PWR(16)
WHT 50-2 PLTFM DUMP(16)
WHT 50-2 PLTFM DUMP(16)
WHT 50-3 JIB DUMP(16)
W
H
T
5
0
-3
J
IB D
U
M
P(
16
)
4
5
6
7
8
9
Y
E
L
2-
2
6
(12
)
[4
,C
]
Y
E
L
2-
2
5
(12
)
[4
,D
]
[4,G]
[4,G]
[3,G]
[3,G]
S383
ORG (16)
1001145974_5-[8,B]
RED (16)
1001145974_5-[8,B]
RED CABLE (16)
ORG CABLE (16)
BLU CABLE (16)
BLK CABLE (16)
BL
K 0
-4
7
(1
6
)
[4
,G
]
BLK 0-47 (16)
[8,G]
Figure 7-105. Electrical Schematic - Sheet 5 of 21
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
Page 711: ......