
SECTION 6 - JLG CONTROL SYSTEM
3121619
6-109
6.14 ELECTRONIC PLATFORM LEVELING
Platform Leveling Fault Warning
The JLG Control System takes a snapshot of the two sensor val-
ues and records the difference once on each power up. The
Control system allows a ±5 degree difference from those val-
ues. For example, if Sensor 1 is at 5 degrees and Sensor 2 is at
11 degrees, the difference is 6 degrees and the DTC is trig-
gered when the sensors are 1 degree (or less) apart or 11
degrees (or more) apart.
If a fault occurs in the platform leveling system the following
will occur:
1.
Automatic platform leveling will stop (except when
there is a fault in only one sensor automatic leveling will
remain active as the control system will use the other
sensor to control leveling)
2.
The level fault lamp will flash
3.
The audible alarm will sound
4.
All functions will default to creep speed if the platform is
out of the transport position.
To reset the fault the emergency stop switch should be recy-
cled.
IF THE FAULT PERSISTS BRING THE PLATFORM TO THE GROUND POSITION,
SWITCH THE MACHINE OFF AND CONTACT A QUALIFIED SERVICE REPRESEN-
TATIVE TO INVESTIGATE THE FAULT.
Fault Response
ERROR RESPONSE
If basket level varies from the current
setpoint
by ± 5.5º for
more than 1.5 seconds when the platform is not in the trans-
port position, the following events will occur:
1.
The platform dump valve will be disabled (level, rotate
and jib functions disabled).
2.
The level system fault lamp will flash (to indicate that
the leveling function has been lost).
3.
The platform alarm will sound.
4.
A system fault will be logged.
5.
All function speeds (lift, swing, telescope and drive) will
be placed in creep mode (except when the platform is in
the transport position see below).
When the unit is in the transport position and driving and the
current setpoint varies by ± 5.5º for more than 8 seconds the
events 1,2,3 & 4 above will occur. (note function speeds will
operate normally). Cycling the EMS will clear the fault and
allow the operator to operate the machine as a new level
set-
point
is taken.
VALVE DRIVER ERRORS
There are three possible level valve driver errors, short to bat-
tery, short to ground, and open circuit.
1.
In the case of a
short to ground or an open circuit
, the
platform valve cannot be turned on and the following
will occur:
a. All interactions with platform leveling shall cease
b. The Electronic Leveling System Fault Lamp shall
flash (to indicate that the leveling function has been
lost).
c. The platform alarm will sound.
d. A system fault will be logged.
e. All function speeds (lift, swing, telescope and drive)
will be placed in creep mode (except when the plat-
form is in the transport position).
2.
In the case of a
short to battery
on one of the platform
leveling valves, the valve cannot be turned off and the
following will occur:
a. The platform dump valve will be turned off to pre-
vent unintended tilting of the platform.
b. All interactions with platform leveling shall cease.
c. The Electronic Leveling System Fault Lamp shall
flash (to indicate that the leveling function has been
lost).
d. The platform alarm will sound.
e. A system fault will be logged.
f.
All function speeds (lift, swing, telescope and drive)
will be placed in creep mode (except when the plat-
form is in the transport position)
3.
In the case of a
short to battery on the platform dump
valve
, the valve cannot be turned off. The controllability
of the platform leveling function will be impaired and
the following will occur:
a. All interactions with platform leveling shall cease.
b. The Electronic Leveling System Fault Lamp shall
flash (to indicate that the leveling function has been
lost).
c. The platform alarm will sound.
d. A system fault will be logged.
e. All function speeds (lift, swing, telescope and drive)
will be placed in creep mode (except when the plat-
form is in the transport position).
Lift, swing, drive and telescope will continue to operate
In each of the cases above it shall be necessary to re-cycle the
EMS to clear the fault. Operable functions shall be in the creep
mode except while below elevation.
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
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Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
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