
SECTION 4 - BOOM & PLATFORM
4-4
3121619
Platform Load Sensing System
The Platform Load Sensing System consists of 4 load cells,
mounted between the platform and platform support, and a
dedicated electronic interface module (LSS) located below the
platform console. This system compares the capacity mode
(500# or 1000#) recognized by the dual capacity system to the
measured weight in the platform. When the capacity is
exceeded, or when there is a fault in the system, the platform
overload indicator will flash, the platform alarm will sound and
all platform controls (except auxiliary power) will be disabled.
The ground controls are unaffected.
Electronic Platform Leveling
The electronic platform leveling system uses two tilt sensors
(mounted on either side of the platform rotator), a control
valve (mounted to the platform support), a level cylinder, and
the platform control module (mounted in the platform control
box) to automatically measure and control the incline of the
platform with respect to gravity. While in the automatic posi-
tion of the boom control select platform leveling is active
while operating drive, telescope, main lift, jib lift or swing and
is not active while operating any other function (e.g. rotate, jib,
or steer). While in the manual position of the boom control
select platform leveling is active while operating main lift and
jib lift only. The system controls the platform angle relative to
gravity using a set point established during power-up (cycling
of the EMS) or at the conclusion of a manual platform level
override by the operator using the platform level override
switch from either the platform or the ground control. In other
words the operator can choose a platform incline other than
level with gravity and the system will maintain that incline
automatically. If a fault occurs in the platform leveling system
the following will occur:
• Automatic platform leveling will stop (except when there is
a fault in only one sensor)
• The platform level fault indicator will flash
• The platform alarm will sound
• All functions will default to creep speed if in platform mode
and the boom is out of the transport position
To reset the fault the emergency stop switch should be recy-
cled.
Boom Control Select
The boom control select switch is mounted on the platform
control panel and allows the operator the ability to select
between two different modes of boom control functionality:
automatic and manual. While in either mode, the envelope
control system and moment control system remains active.
When the boom control is selected to the automatic boom
control position, lift and telescope movements are coordi-
nated by the control system as described in the controlled arc,
controlled boom angle, and envelope tracking descriptions.
These systems will remain active to automatically assist the
operator in keeping the boom within the envelope boundar-
ies. When operating in the automatic mode, the following
functionality characteristics should be noted.
• While operating Lift Up, the boom may also telescope out
(controlled arc)
• While operating Lift Down, the boom may also telescope in
(controlled arc)
• While operating Swing or Drive, the boom may lift up or lift
down (controlled boom angle)
• While operating Telescope In, the boom may lift down
when at high boom angles and the creep light is flashing
(envelope tracking)
In addition, when the boom control is selected to the auto-
matic position, the automatic platform leveling feature is
active during lift, telescope, swing, and drive movements as
described in the electronic platform leveling system descrip-
tion.
When the boom control is selected to the manual position, lift
and telescope movements are controlled separately by the
operator effectively turning off the controlled arc, controlled
boom angle, and envelope tracking systems. Without these
systems being active, the control system will stop the move-
ments of the boom when the envelope boundaries are
reached and the functions that could violate the envelope will
be restricted. The platform alarm will sound and the BCS light
will flash with attempts to operate a restricted function. In
addition, when the boom control is selected to the manual
position, the automatic platform leveling feature is active only
during lift movements.
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
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