
SECTION 6 - JLG CONTROL SYSTEM
6-36
3121619
1001119509A
Connector
Pin
Function
Type
J1
(Natural)
1
THROTTLE ACTUATOR (DIESEL ONLY)
DIGITAL
OUTPUT
2
SPARE (LP NOT USED)
DIGITAL
OUTPUT
3
TOWER BOOM LIFT POWER
DIGITAL
OUTPUT
4
GROUND
GROUND
INPUT
5
GROUND
GROUND
INPUT
6
TOWER TELESCOPE ENABLE
DIGITAL
OUTPUT
7
SPARE (LP NOT USED)
DIGITAL
OUTPUT
8
GROUND
GROUND
INPUT
9
GROUND
GROUND
INPUT
10
IGNITION ON RELAY
DIGITAL
OUTPUT
11
START SOLENOID (DIESEL ONLY)
DIGITAL
OUTPUT
12
GLOW PLUG (DIESEL ONLY OPTION)
DIGITAL
OUTPUT
13
AUXILIARY POWER
DIGITAL
OUTPUT
14
COOLANT TEMP (DIESEL ONLY)
ANALOG
INPUT
15
OIL PRESSURE (DIESEL ONLY)
ANALOG
INPUT
16
FLYWHEEL SPEED PICKUP (DIESEL ONLY)
FREQUENCY
INPUT
17
GROUND
GROUND
INPUT
18
SPARE GROUND
GROUND
INPUT
19
SPARE GROUND
GROUND
INPUT
20
TWO SPEED
DIGITAL
OUTPUT
21
MAIN LIFT PILOT PRESSURE SWITCH
DIGITAL
INPUT
22
GENERATOR/WELDER (OPTION)
DIGITAL
OUTPUT
23
PARKING BRAKE
DIGITAL
OUTPUT
24
CONSTANT BATTERY
N/C
N/C
25
RS-485 HI
SERIAL
I/O
26
RS-485 LO
SERIAL
I/O
27
GROUND
GROUND
INPUT
28
ANALYZER POWER
VOLTAGE
OUTPUT
29
ANALYZER RS-232 Rx
SERIAL
INPUT
30
ANALYZER RS-232 Tx
SERIAL
OUTPUT
31
ANALYZER GROUND
GROUND
INPUT
32
ALTERNATOR EXCITATION
DIGITAL
OUTPUT
33
GROUND SHIELD
GROUND
INPUT
34
SPARE
DIGITAL
INPUT
35
HYDRAULIC OIL TEMPERATURE SWITCH
DIGITAL
INPUT
Connector
Pin
Function
Type
J2
(Gray)
1
MAIN LIFT PILOT
DIGITAL
OUTPUT
2
HORN
DIGITAL
OUTPUT
3
PLATFORM CONTROL VALVE
DIGITAL
OUTPUT
4
UPPER TELESCOPE IN
DIGITAL
OUTPUT
5
BASKET LEVEL UP OVERRIDE
DIGITAL
OUTPUT
6
GROUND
GROUND
INPUT
7
BASKET LEVEL DOWN OVERRIDE
DIGITAL
OUTPUT
8
TOWER TELESCOPE POWER
DIGITAL
OUTPUT
9
TELESCOPE FLOW CONTROL
DIGITAL
OUTPUT
10
LIFT PILOT
DIGITAL
OUTPUT
11
UPPER LIFT UP
DIGITAL
OUTPUT
12
LIFT DOWN AUXILIARY
DIGITAL
OUTPUT
13
MAIN DUMP
DIGITAL
OUTPUT
14
GROUND
GROUND
INPUT
15
NOT CONNECTEDRS232 BACKUP COMM. ENABLE
DIGITAL
OUTPUT
16
UPPER TELESCOPE OUT
DIGITAL
OUTPUT
17
GROUND
GROUND
INPUT
18
SPARE PIN
GROUND
INPUT
19
LIFT FLOW CONTROL
DIGITAL
OUTPUT
20
SPARE OUTPUT
DIGITAL
OUTPUT
21
MAIN BOOM ANGLE SENSOR #2 POWER
DIGITAL
OUTPUT
22
UPPER LIFT DOWN
DIGITAL
OUTPUT
23
MAIN BOOM LIFT ENABLE
DIGITAL
OUTPUT
24
TOWER CYLINDER TYPE
DIGITAL
INPUT
25
FUEL SENSOR
ANALOG
INPUT
26
HEAD/TAIL LIGHT
DIGITAL
OUTPUT
27
ALARM
DIGITAL
OUTPUT
28
SPARE PIN
GROUND
INPUT
29
GROUND
GROUND
INPUT
30
GROUND
GROUND
INPUT
31
PVG ENABLE
DIGITAL
OUTPUT
32
TOWER BOOM TELESCOPE PILOT
DIGITAL
OUTPUT
33
TOWER BOOM LIFT ENABLE
DIGITAL
OUTPUT
34
SWING LEFT
DIGITAL
OUTPUT
35
SWING RIGHT
DIGITAL
OUTPUT
Connector
Pin
Function
Type
J3
(Black)
1
SPARE VAVLE RETURN 1
GROUND
INPUT
2
SPARE VAVLE RETURN 2
GROUND
INPUT
3
GROUND
GROUND
INPUT
4
SPARE VAVLE RETURN 4
GROUND
INPUT
5
SPARE VAVLE RETURN 5
GROUND
INPUT
6
SPARE VAVLE RETURN 6
GROUND
INPUT
7
VBAT
VBAT
OUTPUT
8
SPARE HS DIGITAL IN (FREQ. CAPABLE)
DIGITAL
INPUT
9
ALTERNATOR EXCITATION INPUT
DIGITAL
INPUT
10
SPARE HS SWITCH INPUT (MODEL INPUT FOR 1100S)
DIGITAL
INPUT
11
SPARE LS DIGITAL INPUT
DIGITAL
INPUT
12
ANALOG REF. VOLTAGE
VOLTAGE
OUTPUT
13
SPARE ANALOG INPUT 8
ANALOG
INPUT
14
SPARE VALVE RETURN 3
GROUND
INPUT
Figure 6-18. Ground Control Module - Sheet 1 of 3
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
Page 711: ......