
SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
3121619
5-25
Table 5-16. O-ring Boss (ORB) - Table 5 of 6
TYPE/FITTING IDENTIFICATION
HOLLOW HEX PLUGS
MATERIAL
Dash Size
Thread Size
ØA*
Torque
(UNF)
(in)
(mm)
Min
Nom
Max
Min
Nom
Max
ST
EE
L
FIT
TIN
GS
WIT
H
ST
EE
L M
ATIN
G
CO
M
P
ON
EN
TS
; U
N
-L
UB
RI
CA
TE
D T
H
R
EAD
S
2
5/16-24
0.31
7.93
(30)
(32)
(33)
3
4
4
3
3/8-24
0.37
9.52
(55)
(58)
(61)
6 7 7
4
7/16-20
0.44
11.11
10
11
11
14
15
15
5
1/2-20
0.50
12.70
14
15
16
19
20
22
6
9/16-18
0.56
14.28
34
36
38
46
49
52
8
3/4-16
0.75
19.10
60
63
66
80
85
89
10
7/8-14
0.87
22.22
100
105
110
135
142
149
12
1 1/16-12
1.06
27.00
135
142
149
185
193
202
14
1 3/16-12
1.19
30.10
175
184
193
235
249
262
16
1 5/16-12
1.31
33.30
200
210
220
270
285
298
20
1 5/8-12
1.63
41.30
250
263
275
340
357
373
24
1 7/8-12
1.87
47.60
305
321
336
415
435
456
32
2 1/2-12
2.50
63.50
375
394
413
510
534
560
TYPE/FITTING IDENTIFICATION
HOLLOW HEX PLUGS
MATERIAL
Dash Size
Thread Size
ØA*
Torque
(UNF)
(in)
(mm)
Min
Nom
Max
Min
Nom
Max
AL
UMINUM
/B
RASS FIT
TINGS
OR A
LUMINUM/
B
RASS
MA
TING C
O
MPONENTS;
UN-
LU
B
R
IC
AT
ED
TH
RE
ADS
2
5/16-24
0.31
7.93
(20)
(21)
(21)
2
2
2
3
3/8-24
0.37
9.52
(36)
(38)
(40)
4
4
5
4
7/16-20
0.44
11.11
6
7
7
8
9
9
5
1/2-20
0.50
12.70
9
10
10
12
14
14
6
9/16-18
0.56
14.28
22
24
25
30
33
34
8
3/4-16
0.75
19.10
39
41
43
53
56
58
10
7/8-14
0.87
22.22
65
69
72
88
94
98
12
1 1/16-12
1.06
27.00
88
93
97
119
126
132
14
1 3/16-12
1.19
30.10
114
120
126
155
163
171
16
1 5/16-12
1.31
33.30
130
137
143
176
186
194
20
1 5/8-12
1.63
41.30
163
171
179
221
232
243
24
1 7/8-12
1.87
47.60
198
208
218
268
282
296
32
2 1/2-12
2.50
63.50
244
256
268
331
347
363
* ØA Thread OD dimension for reference only.
**Removal Torque for Zero Leak Gold® Hollow Hex Plugs is significantly higher than install torque, typically 1.5-3.5X install torque.
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
Page 711: ......