
SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
3121619
7-21
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
YEL
2-6-1
18 AWG
GXL
S40 (2)
2
WHT
49-18
PLVL 1
18 AWG
GXL
CO01-J1 (25)
3
WHT
49-22 GND
18 AWG
GXL
CO01-J7 (21)
4
WHT
49-50 PROX NC
18 AWG
GXL
CO01-J1 (20)
5
BLK
0-8
18 AWG
GXL
X388 (1)
6
WHT
25-4-1
PLVL DN
18 AWG
GXL
S46 (2)
7
WHT
25-3-1
PLVL UP
18 AWG
GXL
S45 (2)
8
WHT
23-3 PROT LT
18 AWG
GXL
CO01-J7 (5)
9
WHT
23-4 PROT RT
18 AWG
GXL
CO01-J7 (6)
10
WHT
55-26
JLOCK IN
18 AWG
GXL
CO01-J7 (25)
11
WHT
55-25 JLOCK OUT
18 AWG
GXL
CO01-J7 (26)
12
BLK
0-4
18 AWG
GXL
CO01-J7 (29)
13
ORG
1-7-1 WK LT PWR
16 AWG
T XL
X392 (2)
14
WHT
50-2 P DUMP
16 AWG
T XL
X36A (18)
15
YEL
2-6-2
18 AWG
GXL
S40 (2)
16
WHT
49-17
PLVL 2
18 AWG
GXL
CO01-J1 (26)
17
WHT
49-23 GND
18 AWG
GXL
CO01-J7 (33)
18
WHT
50-2 P DUMP
16 AWG
T XL
X36A (14)
19
BLK
0-7
16 AWG
T XL
X388 (1)
20
ORG
1-7-2 WK LT PWR
16 AWG
T XL
X392 (4)
21
X392
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
BLK
0-40-3
16 AWG
GXL
X385 (1)
2
ORG
1-7-1
WK LT PWR
16 AWG
T XL
X36A (13)
3
BLK
0-41-3
16 AWG
GXL
X385 (1)
4
ORG
1-7-2
WK LT PWR
16 AWG
T XL
X36A (20)
X44A
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
BRN
49-13 X44 PWR
20 AWG
CABLE
CO01-J7 (7)
2
WHT
49-12
X44 GND
20 AWG
CABLE
CO01-J7 (14)
3
BLU
CAN HI
20 AWG
CABLE
MS41 (11)
4
BLK
CAN LOW
20 AWG
CABLE
MS41 (9)
5
GRY
CAN SHIELD
20 AWG
CABLE
MS41 (7)
X43A
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
BRN
49-11 X43 PWR
20 AWG
CABLE
CO01-J7 (4)
2
WHT
49-10 X43 GND
20 AWG
CABLE
CO01-J7 (14)
3
BLU
CAN HI
20 AWG
CABLE
MS41 (12)
4
BLK
CAN LOW
20 AWG
CABLE
MS41 (10)
5
GRY
CAN SHIELD
20 AWG
CABLE
MS41 (8)
X33A
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
SHLD
CAN SHIELD
20 AWG
J1939 CABLE
MS41 (5)
2
GRN
CAN LOW
20 AWG
J1939 CABLE
MS41 (3)
3
YEL
CAN HI
20 AWG
J1939 CABLE
MS41 (1)
4
YEL
2-4
18 AWG
GXL
CO01-J7 (3)
5
RED
1-4-3
18 AWG
GXL
SW35-2A (2A)
6
7
WHT
25-5
PLVL DN O/R
18 AWG
GXL
S46 (2)
8
9
WHT
25-6
PLVL UP O/R
18 AWG
GXL
S45 (2)
10
YEL
2-25
12 AWG
GXL
X398 (1)
11
YEL
2-5
18 AWG
GXL
CO01-J7 (1)
12
YEL
2-26
12 AWG
GXL
X399 (1)
13
WHT
49-19 PROX NO
18 AWG
GXL
CO01-J1 (33)
14
15
WHT
49-20 PROX NC
18 AWG
GXL
CO01-J1 (1)
16
BLK
0-40
12 AWG
GXL
X384 (1)
17
18
BLK
0-41
12 AWG
GXL
X391 (1)
19
CO01-J7
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
YEL
2-5
18 AWG
GXL
X33A (11)
2
RED
1-4-3
PLT F MODE
18 AWG
GXL
SW35-1A (1A)
3
YEL
2-4
18 AWG
GXL
X33A (4)
4
BRN
49-11 X43 PWR
20 AWG
CABLE
X43A (1)
5
WHT
23-3 PROT LT
18 AWG
GXL
X36A (8)
6
WHT
23-4 PROT RT
18 AWG
GXL
X36A (9)
7
BRN
49-13 X44 PWR
20 AWG
CABLE
X44A (1)
8
WHT
49-25 F T SW OPEN
18 AWG
GXL
X38A (7)
9
WHT
52-4 GEN
18 AWG
GXL
X38A (1)
10
11
12
13
14
WHT
49-10 X43 GND
20 AWG
CABLE
X43A (2)
14
WHT
49-12 X44 GND
20 AWG
CABLE
X44A (2)
15
WHT
25-3
PLVL UP
18 AWG
GXL
S45 (1)
16
WHT
25-4
PLVL DN
18 AWG
GXL
S46 (1)
17
18
WHT
49-24 SF T CH
18 AWG
GXL
X38A (3)
19
WHT
49-26 ALARM
18 AWG
GXL
AH30+ (1)
20
BLK
0-5
18 AWG
GXL
AH30- (1)
21
WHT
49-22 GND
18 AWG
GXL
X36A (3)
22
23
24
25
WHT
55-26
JLOCK IN
18 AWG
GXL
X36A (10)
26
WHT
55-25 JLOCK OUT
18 AWG
GXL
X36A (11)
27
28
29
BLK
0-4
18 AWG
GXL
X36A (12)
30
GRN
CAN LOW
20 AWG
J1939 CABLE
MS41 (4)
31
YEL
CAN HI
20 AWG
J1939 CABLE
MS41 (2)
32
SHLD
CAN SHIELD
20 AWG
J1939 CABLE
MS41 (6)
33
WHT
49-23 GND
18 AWG
GXL
X36A (17)
34
35
CO01-J1
CONN
POS
WIRE
COLOR
WIRE
LABEL
GAUGE
JACKET
TO
1
WHT
49-20 PROX NC
18 AWG
GXL
X33A (15)
2
3
WHT
29-1
JT ELE IN
18 AWG
GXL
SW14 (1)
4
WHT
29-2 JT ELE OUT
18 AWG
GXL
SW14 (3)
5
WHT
13-1 MT ELE IN
18 AWG
GXL
SW23 (1)
6
WHT
13-2 MT ELE OUT
18 AWG
GXL
SW23 (3)
7
WHT
23-1 P ROT RT
18 AWG
GXL
SW13 (1)
8
WHT
23-2
P ROT LT
18 AWG
GXL
SW13 (3)
9
WHT
25-1 PLVL UP
18 AWG
GXL
SW17 (1)
10
WHT
25-2 PLVL DN
18 AWG
GXL
SW17 (3)
11
WHT
27-1
JIB UP
18 AWG
GXL
SW21 (1)
12
WHT
27-2
JIB DN
18 AWG
GXL
SW21 (3)
13
BLK
0-3
18 AWG
GXL
SW10 (5)
14
WHT
48-3 ST RT
18 AWG
GXL
SW25 (1)
15
WHT
53-1 AUX
18 AWG
GXL
SW25 (3)
16
WHT
55-2 CRB ST R
18 AWG
GXL
SW16 (1)
17
WHT
55-3 CRD ST R
18 AWG
GXL
SW16 (3)
18
YEL
2-1
18 AWG
GXL
SW15 (2)
19
20
WHT
49-50 PROX NC
18 AWG
GXL
X36A (4)
21
WHT
54-3 CPCIT Y SW
18 AWG
GXL
SW26 (3)
22
WHT
49-16 ENVLP
18 AWG
GXL
SW24 (3)
23
WHT
39-2 AXL EXT
18 AWG
GXL
SW18 (1)
24
WHT
39-3 AXL RET
18 AWG
GXL
SW18 (3)
25
WHT
49-18
PLVL 1
18 AWG
GXL
X36A (2)
26
WHT
49-17
PLVL 2
18 AWG
GXL
X36A (16)
27
WHT
48-2
2 SPD
18 AWG
GXL
SW15 (3)
28
WHT
48-1 ENG SPD
18 AWG
GXL
SW15 (1)
29
WHT
49-15 SF T TOUCH
18 AWG
GXL
SW20-2 (1)
30
WHT
52-3
HEAD/TAIL LT
18 AWG
GXL
SW22-2 (1)
31
WHT
52-2 HORN
18 AWG
GXL
SW08-2 (1)
32
WHT
49-14 CREEP
18 AWG
GXL
SW10 (2)
33
WHT
49-19 PROX NO
18 AWG
GXL
X33A (13)
34
WHT
55-4 POT REF
18 AWG
GXL
SW10 (4)
35
WHT
55-5 PUMP POT
18 AWG
GXL
SW10 (6)
Figure 7-25. Platform Box Wiring Harness - Sheet 3 of 3
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
Page 711: ......