
SECTION 3 - CHASSIS & TURNTABLE
3121619
3-103
1754
415
2791
13
EGR actuator can not learn stop positions.
Possibly only second failure if other EGRTV
failures occure.
Error detection during the learning process.
Threshold for error detection is an internal ECU
threshold.
Start Serdia Usecase to reset EGR actuator.
Check EGR valve and mounting situation. If o.k.
change EGR actuator.
1755
415
2791
12
Internal electrical fault of EGR actuator.
Internal damage of EGR actuator due to high
temperature or electrical wiring issue.
Threshold for error detection is an internal ECU
threshold.
Exchange EGR actuator.
1756
415
2791
13
EGR actuator can not learn stop positions
because procedure was interrupted.
Interruption of learning process due to mechan-
ical damage.
Threshold for error detection is an internal ECU
threshold.
Start Serdia Usecase to reset EGR actuator.
1757
415
2791
6
Overcurrent to EGR actuator.
High voltage from battery.
EGR actuator is blocked or moving very hard.
Check battery voltage. Check if EGR is blocked or
not running smoothly.
If everything is o.k. change EGR actuator.
1758
415
2791
3
Overvoltage at EGR actuator.
High voltage from the battery
Check battery voltage.
1759
415
2791
4
Undervoltage at EGR actuator.
Low voltage from the battery.
Check battery voltage.
1760
415
2791
13
Stop positions of EGR valve not o.k.
Mechanical damage of EGR actuator.
EGR valve is blocked or moving very hard.
Threshold for error detection is an internal ECU
threshold.
Start Serdia Usecase to reset EGR actuator.
1761
415
2791
7
EGR actuator spring broken.
mechanical damage of spring due to overstress. Threshold for error detection is an internal ECU
threshold.
Exchange EGR actuator.
1762
415
2791
16
Internal actuator temperature above thresh-
old.
overheating of EGR actuator
Let EGR actuator cool down, check heat accu-
mulation during worst case operation.
1763
415
2791
0
Internal actuator temperature is above
threshold.
Overheating of EGR actuator during operation.
Let EGR actuator cool down and check heat
accumulation during worst case operation.
1827
192
524141
7
DEF dosing valve is blocked with crystalized
urea or other deposits.
While SCR system is starting up and fter urea
pressure reaches 10000 hPa, the DEF
dosing module is tested. Expectation is that
urea pressure drops below 1500 hPa if
injector works properly. The test is repeated up
to 3 times before an error is set.
SCRSysPresMon_stPresDropDet_mp = 0 while
SCRCo_stStatus_mp = 16.
Suspected component:
wiring harness
DEF dosing valve
The error is stored into the EEPROM of the ECU
and status at ECU shut down is
regained at ignition on.
Check electrical connection of urea injector:
- wiring harness
- connector
Conduct SERDIA use-case "injection test". If it is
faulty:
- remove urea injector from exhaust line:
- check for crystallisation direct on injector noz-
zle / plate
- rinse it thoroughly in water
- remount urea injector and conduct SERDIA
use-case "injection test"
If the error is still active, then exchange urea
injector.
1857
555
523612
12
Fault in the monitoring during the engine
start. Start requested in level 1, but not
released in level 2 which leads to no fuel
injection.
wiring is not according DEUTZ requirements
engine start conditions are not observed
low battery voltage during start
malfunction of starter
Threshold for error detection is an internal ECU
threshold.
check other active errors and fix them.
check all needed engine start conditions, e.g.
neutral switch.
check the engine speed during starting of the
engine. If it's too low, then check the
battery voltage and then check the starter for
malfunction.
Table 3-10. Engine Fault Codes
Deutz
Code
Blink
Code
SPN
FMI
Description
Possible Cause
Action
Summary of Contents for 1850SJ
Page 1: ...Service and Maintenance Manual Model 1850SJ 3121619 June 29 2018 Rev J AS NZS...
Page 2: ......
Page 21: ...3121619 xvii LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 24: ...xx 3121619 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Page 50: ...SECTION 2 GENERAL 2 12 3121619 NOTES...
Page 55: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 5 This page left blank intentionally...
Page 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 3121619 Figure 3 4 Axle Hose Routing Sheet 1 of 2...
Page 57: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 7 Figure 3 5 Axle Hose Routing Sheet 2 of 2...
Page 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 3121619 Figure 3 6 Steering Axle Hydraulic Circuit...
Page 61: ...SECTION 3 CHASSIS TURNTABLE 3121619 3 11 Figure 3 9 Turntable Hydraulic System...
Page 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 3121619 Figure 3 39 Swing Bearing Wear Tolerance...
Page 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 3121619 Figure 3 41 Swing Bearing Removal Sheet 2 of 4...
Page 110: ...SECTION 3 CHASSIS TURNTABLE 3 60 3121619 Figure 3 54 Engine Electrical Circuit...
Page 169: ...SECTION 4 BOOM PLATFORM 3121619 4 7 Figure 4 1 Boom Hydraulic System...
Page 173: ...SECTION 4 BOOM PLATFORM 3121619 4 11 Figure 4 2 Boom Assembly Sheet 1 of 9...
Page 174: ...SECTION 4 BOOM PLATFORM 4 12 3121619 Figure 4 3 Boom Assembly Sheet 2 of 9...
Page 175: ...SECTION 4 BOOM PLATFORM 3121619 4 13 Figure 4 4 Boom Assembly Sheet 3 of 9...
Page 176: ...SECTION 4 BOOM PLATFORM 4 14 3121619 Figure 4 5 Boom Assembly Sheet 4 of 9...
Page 177: ...SECTION 4 BOOM PLATFORM 3121619 4 15 Figure 4 6 Boom Assembly Sheet 5 of 9...
Page 178: ...SECTION 4 BOOM PLATFORM 4 16 3121619 Figure 4 7 Boom Assembly Sheet 6 of 9...
Page 179: ...SECTION 4 BOOM PLATFORM 3121619 4 17 Figure 4 8 Boom Assembly Sheet 7 of 9...
Page 180: ...SECTION 4 BOOM PLATFORM 4 18 3121619 Figure 4 9 Boom Assembly Sheet 8 of 9...
Page 181: ...SECTION 4 BOOM PLATFORM 3121619 4 19 Figure 4 10 Boom Assembly Sheet 9 of 9...
Page 187: ...SECTION 4 BOOM PLATFORM 3121619 4 25 Figure 4 16 Boom Assembly Torque Values Sheet 1 of 4...
Page 188: ...SECTION 4 BOOM PLATFORM 4 26 3121619 Figure 4 17 Boom Assembly Torque Values Sheet 2 of 4...
Page 189: ...SECTION 4 BOOM PLATFORM 3121619 4 27 Figure 4 18 Boom Assembly Torque Values Sheet 3 of 4...
Page 190: ...SECTION 4 BOOM PLATFORM 4 28 3121619 Figure 4 19 Boom Assembly Torque Values Sheet 4 of 4...
Page 201: ...SECTION 4 BOOM PLATFORM 3121619 4 39 Figure 4 20 Hose Adjustment...
Page 202: ...SECTION 4 BOOM PLATFORM 4 40 3121619 Figure 4 21 Section 3 Boom Cables...
Page 203: ...SECTION 4 BOOM PLATFORM 3121619 4 41 Figure 4 22 Section 4 Boom Cables...
Page 204: ...SECTION 4 BOOM PLATFORM 4 42 3121619 Figure 4 23 Section 5 Boom Cables...
Page 205: ...SECTION 4 BOOM PLATFORM 3121619 4 43 Figure 4 24 Jib Hydraulics Sheet 1 of 7...
Page 234: ...SECTION 4 BOOM PLATFORM 4 72 3121619 Figure 4 44 Powertrack Shimming Instructions...
Page 239: ...SECTION 4 BOOM PLATFORM 3121619 4 77 Figure 4 49 Powertrack Hose Installation Sheet 1 of 4...
Page 240: ...SECTION 4 BOOM PLATFORM 4 78 3121619 Figure 4 50 Powertrack Hose Installation Sheet 2 of 4...
Page 241: ...SECTION 4 BOOM PLATFORM 3121619 4 79 Figure 4 51 Powertrack Hose Installation Sheet 3 of 4...
Page 242: ...SECTION 4 BOOM PLATFORM 4 80 3121619 Figure 4 52 Powertrack Hose Installation Sheet 4 of 4...
Page 252: ...SECTION 4 BOOM PLATFORM 4 90 3121619 NOTES...
Page 432: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 180 3121619 NOTES...
Page 527: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 95 Figure 6 36 LSS Installation Sheet 1 of 4...
Page 528: ...SECTION 6 JLG CONTROL SYSTEM 6 96 3121619 Figure 6 37 LSS Installation Sheet 2 of 4...
Page 529: ...SECTION 6 JLG CONTROL SYSTEM 3121619 6 97 Figure 6 38 LSS Installation Sheet 3 of 4...
Page 530: ...SECTION 6 JLG CONTROL SYSTEM 6 98 3121619 Figure 6 39 LSS Installation Sheet 4 of 4...
Page 710: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 118 3121619 NOTES...
Page 711: ......