LIFTGATE OUTSIDE HANDLE . . . . . . . . . . . . . . . 63
LIFTGATE LOCK CYLINDER . . . . . . . . . . . . . . . . 64
LIFTGATE LATCH . . . . . . . . . . . . . . . . . . . . . . . . 64
LIFTGATE LATCH STRIKER . . . . . . . . . . . . . . . . . 64
LIFTGATE WEATHERSTRIP . . . . . . . . . . . . . . . . . 65
ADJUSTMENTS
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
DOOR LATCH ADJUSTMENT . . . . . . . . . . . . . . . . 66
LIFTGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
REAR SEATBACK . . . . . . . . . . . . . . . . . . . . . . . . 67
SPECIFICATIONS
BODY LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . 67
WELD LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . 68
BODY SEALING LOCATIONS . . . . . . . . . . . . . . . 112
STRUCTURAL ADHESIVE LOCATIONS . . . . . . . 124
BODY GAP AND FLUSH MEASUREMENTS . . . . 127
BODY OPENING DIMENSIONS . . . . . . . . . . . . . 128
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . 135
SPECIAL TOOLS
BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
DIAGNOSIS AND TESTING
WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
the vehicle should not enter the passenger or luggage
compartment.
Moving
sealing
surfaces
will
not
always seal water tight under all conditions. At
times, side glass or door seals will allow water to
enter the passenger compartment during high pres-
sure washing or hard driving rain (severe) condi-
tions.
Overcompensating
on
door
or
glass
adjustments to stop a water leak that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After completing
a repair, water test vehicle to verify leak has stopped
before returning vehicle to use.
VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing is necessary, refer to the appropriate section of
this group for proper procedures.
WATER LEAK TESTS
WARNING: DO NOT USE ELECTRIC SHOP LIGHTS
OR TOOLS IN WATER TEST AREA. PERSONAL
INJURY CAN RESULT.
When the conditions causing a water leak have
been determined, simulate the conditions as closely
as possible.
•
If a leak occurs with the vehicle parked in a
steady light rain, flood the leak area with an open-
ended garden hose.
•
If a leak occurs while driving at highway speeds
in a steady rain, test the leak area with a reasonable
velocity stream or fan spray of water. Direct the
spray in a direction comparable to actual conditions.
•
If a leak occurs when the vehicle is parked on an
incline, hoist the end or side of the vehicle to simu-
late this condition. This method can be used when
the leak occurs when the vehicle accelerates, stops or
turns. If the leak occurs on acceleration, hoist the
front of the vehicle. If the leak occurs when braking,
hoist the back of the vehicle. If the leak occurs on left
turns, hoist the left side of the vehicle. If the leak
occurs on right turns, hoist the right side of the vehi-
cle. For hoisting recommendations refer to Group 0,
Lubrication and Maintenance, General Information
section.
WATER LEAK DETECTION
To detect a water leak point-of-entry, do a water
test and watch for water tracks or droplets forming
on the inside of the vehicle. If necessary, remove inte-
rior trim covers or panels to gain visual access to the
leak area. If the hose cannot be positioned without
being held, have someone help do the water test.
Some water leaks must be tested for a considerable
length of time to become apparent. When a leak
appears, find the highest point of the water track or
drop. The highest point usually will show the point of
entry. After leak point has been found, repair the
leak and water test to verify that the leak has
stopped.
Locating the entry point of water that is leaking
into a cavity between panels can be difficult. The
trapped water may splash or run from the cavity,
often at a distance from the entry point. Most water
leaks of this type become apparent after accelerating,
stopping, turning, or when on an incline.
MIRROR INSPECTION METHOD
When a leak point area is visually obstructed, use
a suitable mirror to gain visual access. A mirror can
also be used to deflect light to a limited-access area
to assist in locating a leak point.
23 - 22
BODY
XJ
Summary of Contents for Cherokee 2000
Page 4: ......
Page 36: ......
Page 96: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued...
Page 100: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued...
Page 134: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued...
Page 166: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued...
Page 215: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
Page 226: ......
Page 231: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
Page 242: ......
Page 284: ......
Page 300: ......
Page 372: ......
Page 376: ......
Page 382: ......
Page 404: ......
Page 412: ......
Page 416: ......
Page 430: ......
Page 444: ......
Page 448: ......
Page 468: ......
Page 482: ......
Page 500: ......
Page 508: ......
Page 520: ......
Page 526: ......
Page 532: ......
Page 540: ......
Page 550: ......
Page 647: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 23 DESCRIPTION AND OPERATION Continued...
Page 648: ...Fig 17 4 0L Engine 8W 90 24 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
Page 649: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued...
Page 662: ...Fig 31 Liftgate 8W 90 38 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
Page 666: ......
Page 810: ......
Page 826: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued...
Page 828: ......
Page 1316: ......
Page 1328: ......
Page 1353: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued...
Page 1396: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1397: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1398: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1399: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1400: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1401: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1402: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1403: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1404: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1405: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1406: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1407: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1408: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1409: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1410: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1411: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1412: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1413: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1414: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1415: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1416: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1417: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1418: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1419: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1420: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1421: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1422: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1423: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1424: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1425: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1426: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1427: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1428: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1429: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1430: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1431: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1432: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1433: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1434: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1435: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1436: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1437: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1438: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1439: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1440: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1441: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1442: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1443: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1444: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1445: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1446: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued...
Page 1447: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued...
Page 1448: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued...
Page 1449: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued...
Page 1450: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued...
Page 1451: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued...
Page 1452: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1453: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued...
Page 1454: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued...
Page 1464: ......
Page 1512: ......
Page 1528: ......