Jeep Cherokee 2000, Service Manual

Page: 784 / 1528

(39) Remove the remaining converter (or flywheel)
housing bolts.
(40) Lift the engine out of the engine compart-
ment.
INSTALLATION
CAUTION: When installing the engine into a vehicle
equipped with an automatic transmission, be care-
ful not to damage the trigger wheel on the flywheel.
(1) Attach a lifting device to the engine and lower
the engine into the engine compartment. For easier
installation, it may be necessary to remove the
engine mount cushions from the engine mount
bracket as an aide in alignment of the engine to the
transmission.
(2) Vehicles with Manual Transmission:
(a) Insert the transmission shaft into the clutch
spline.
(b) Align the flywheel housing with the engine.
(c) Install and tighten the flywheel housing
lower bolts finger tight.
(3)
Vehicles with Automatic Transmission:
(a) Align the transmission torque converter
housing with the engine.
(b) Loosely install the converter housing lower
bolts and install the next higher bolt and nut on
each side.
(c) Tighten all 4 bolts finger tight.
(4) Install the engine mount cushions (if removed).
(5) Lower the engine and engine mount cushions
onto the engine compartment brackets. Install the
bolts and finger tighten the nuts.
(6) Remove the engine lifting device.
(7) Raise and support the vehicle.
(8) Install the remaining flywheel and converter
housing bolts. Tighten all bolts to 38 N·m (28 ft. lbs.)
torque.
(9) Vehicles with Automatic Transmission:
(a) Install the converter-to-drive plate bolts.
(b) Ensure the installation reference marks are
aligned.
(10) Install the flywheel and converter housing
access cover.
(11) Install the exhaust pipe support and tighten
the screw.
(12) Tighten the engine mount-to-bracket bolts.
(13) Connect the engine speed sensor wire connec-
tions and tighten the screws.
(14) Connect the exhaust pipe to the manifold.
(15) Install the starter motor and connect the
cable.
(16) Connect the wires to the starter motor sole-
noid.
(17) Lower the vehicle.
(18) Connect all the vacuum hoses and wire con-
nectors identified during engine removal.
(19) Vehicles with Power Steering:
(a) Remove the protective caps
(b) Connect the hoses to the fittings at the steer-
ing gear. Tighten the nut to 52 N·m (38 ft. lbs.)
torque.
(c) Fill the pump reservoir with fluid.
(20) Install the power brake vacuum check valve
to the booster, if equipped.
(21) Connect the fuel supply hose the fuel rail.
Push until a “click” is heard. Install latch clip
(22) Connect the fuel injector harness to the injec-
tors.
(23) Connect the distributor electrical connector
and oil pressure switch connector.
(24) Connect the line pressure cable (if equipped
with automatic transmission).
(25) Connect the speed control cable, if equipped.
(26) Connect the throttle cable.
(27) Connect the heater hoses at the engine ther-
mostat housing and water pump.
(28) Install the fan assembly to the idler pulley.
(29) Connect the suction/discharge hose to the
compressor.
(30) Connect automatic transmission fluid cooler
lines, if equipped.
(31) Install the fan shroud, electric cooling fan and
radiator and condenser (if equipped with A/C).
(32) Connect the electric fan connector.
(33) Install upper radiator support.
(34) Connect the upper radiator hose.
(35) Connect the lower radiator hose.
(36) Align the hood to the scribe marks. Install the
hood.
(37) Install the air cleaner assembly.
(38) Install the battery and connect the battery
cable.
(39) Add the proper amount of engine oil and cool-
ant.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHING.
(40) Start the engine, inspect for leaks and correct
the fluid levels, as necessary.
(41) Charge the air conditioning system (refer to
Group 24, Heating and Air Conditioning for proper
procedures).
9 - 94 4.0L ENGINE
XJ
REMOVAL AND INSTALLATION (Continued)