CLEANING AND INSPECTION
TRANSMISSION PARTS CLEANING AND
INSPECTION
Clean the transmission components with solvent
and dry them with compressed air only. Do not use
shop towels or rags.
Blow compressed air through all oil feed passages
and channels to be sure they are clear. Inspect the
transmission components for wear and damage.
Replace components that are damaged or worn
beyond the limits specified in the individual overhaul
procedures.
Replace all O–rings, gaskets and seals. These com-
ponents are not reusable. Also replace any snap ring
that is distorted or damaged.
During overhaul assembly operations, lubricate the
transmission components with Mopar Mercon
y
auto-
matic transmission fluid or petroleum jelly as indi-
cated. Petroleum jelly should be used to prelubricate
thrust bearings, washers and races. It can also be
used to hold parts in position during assembly.
Soak replacement clutch and brake pack
components in transmission fluid for at least 30
minutes before installation.
ADJUSTMENTS
GEARSHIFT CABLE
Check adjustment by starting the engine in Park
and Neutral. Adjustment is OK if the engine starts
only in these positions. Adjustment is incorrect if the
engine starts in one but not both positions. If the
engine starts in any position other than Park or Neu-
tral, or if the engine will not start at all, the park/
neutral position switch may be faulty.
Gearshift Adjustment Procedure
(1) Shift transmission into Park.
(2) Raise vehicle.
(3) Release cable adjuster clamp (at transmission
end of cable) to unlock cable.
(4) Unsnap cable from cable mounting bracket on
transmission (Fig. 300).
(5) Slide cable eyelet off transmission shift lever.
(6) Verify transmission shift lever is in Park
detent by moving lever fully rearward. Last rearward
detent is Park position.
(7) Verify positive engagement of transmission
park lock by attempting to rotate propeller shaft.
Shaft will not rotate when park lock is engaged.
(8) Slide cable eyelt onto transmission shift lever.
(9) Snap
shift
cable
adjuster
into
mounting
bracket on transmission.
(10) Lock shift cable by pressing cable adjuster
clamp down until it snaps into place.
(11) Lower vehicle and check engine starting.
Engine should start only in Park and Neutral.
BRAKE TRANSMISSION SHIFT INTERLOCK
CABLE ADJUSTMENT
(1) Shift transmission into PARK.
(2) Remove shift lever bezel and console screws.
Raise bezel and console for access to cable.
(3) Pull cable lock button up to release cable (Fig.
301).
(4) Turn ignition switch to LOCK position.
(5) Use a spacer to create a one millimeter gap
between the shifter pawl and top of the shift gate.
(6) Pull cable forward. Then release cable and
press cable lock button down until it snaps in place.
(7) Check adjustment as follows:
(a) Check movement of release shift handle but-
ton (floor shift) or release lever (column shift). You
should not be able to press button inward or move
column lever.
(b) Turn ignition switch to RUN position.
(c) Shifting out of park should not be possible.
(d) Apply the brake and attempt to shift out of
PARK. Shifting should be possible.
(e) While the transmission is shifted out of
PARK, release the brake and attempt to shift
Fig. 300 Shift Cable Attachment At
Transmission–Typical
1 – THROTTLE VALVE CABLE
2 – TRANSMISSION SHIFT LEVER
3 – SHIFT CABLE
4 – SHIFT CABLE BRACKET
21 - 336
AW–4 AUTOMATIC TRANSMISSION
XJ
Summary of Contents for Cherokee 2000
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Page 96: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued...
Page 100: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued...
Page 134: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued...
Page 166: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued...
Page 215: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
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Page 231: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
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Page 647: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 23 DESCRIPTION AND OPERATION Continued...
Page 648: ...Fig 17 4 0L Engine 8W 90 24 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
Page 649: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued...
Page 662: ...Fig 31 Liftgate 8W 90 38 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
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Page 826: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued...
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Page 1353: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued...
Page 1396: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1397: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1398: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1399: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1400: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1401: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1402: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1403: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1404: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1405: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1406: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1407: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1408: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1409: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1410: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1411: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1412: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1413: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1414: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1415: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1416: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1417: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1418: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1419: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1420: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1421: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1422: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1423: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1424: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1425: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1426: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1427: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1428: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1429: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1430: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1431: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1432: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1433: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1434: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1435: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1436: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1437: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1438: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1439: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1440: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1441: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1442: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1443: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1444: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1445: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1446: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued...
Page 1447: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued...
Page 1448: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued...
Page 1449: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued...
Page 1450: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued...
Page 1451: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued...
Page 1452: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1453: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued...
Page 1454: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued...
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