(3) Fill reservoir with fresh brake fluid.
(4) Press cylinder pistons inward with wood dowel.
Then release pistons and allow them to return under
spring pressure. Continue bleeding operations until
air bubbles are no longer visible in fluid.
BASE BRAKE BLEEDING
Use Mopar brake fluid, or an equivalent quality
fluid meeting SAE J1703-F and DOT 3 standards
only. Use fresh, clean fluid from a sealed container at
all times.
Do not pump the brake pedal at any time while
bleeding. Air in the system will be compressed into
small bubbles that are distributed throughout the
hydraulic system. This will make additional bleeding
operations necessary.
Do not allow the master cylinder to run out of fluid
during bleed operations. An empty cylinder will allow
additional air to be drawn into the system. Check the
cylinder fluid level frequently and add fluid as
needed.
Bleed only one brake component at a time in the
following sequence:
•
Master Cylinder
•
Combination Valve
•
Right Rear Wheel
•
Left Rear Wheel
•
Right Front Wheel
•
Left Front Wheel
MANUAL BLEEDING
(1) Remove reservoir filler caps and fill reservoir.
(2) If calipers, or wheel cylinders were overhauled,
open all caliper and wheel cylinder bleed screws.
Then close each bleed screw as fluid starts to drip
from it. Top off master cylinder reservoir once more
before proceeding.
(3) Attach one end of bleed hose to bleed screw
and insert opposite end in glass container partially
filled with brake fluid (Fig. 13). Be sure end of bleed
hose is immersed in fluid.
(4) Open up bleeder, then have a helper press
down the brake pedal. Once the pedal is down close
the bleeder. Repeat bleeding until fluid stream is
clear and free of bubbles. Then move to the next
wheel.
PRESSURE BLEEDING
Follow the manufacturers instructions carefully
when using pressure equipment. Do not exceed the
tank manufacturers pressure recommendations. Gen-
erally, a tank pressure of 15-20 psi is sufficient for
bleeding.
Fill the bleeder tank with recommended fluid and
purge air from the tank lines before bleeding.
Do not pressure bleed without a proper master cyl-
inder adapter. The wrong adapter can lead to leak-
age, or drawing air back into the system. Use
adapter provided with the equipment or Adapter
6921.
DISC ROTOR MACHINING
The disc brake rotor can be machined if scored or
worn. The lathe must machine both sides of the rotor
simultaneously with dual cutter heads. The rotor
mounting surface must be clean before placing on the
lathe. Equipment capable of machining only one side
at a time may produce a tapered rotor. A hub
Fig. 12 Master Cylinder Bleeding–Typical
1 – BLEEDING TUBES
2 – RESERVOIR
Fig. 13 Bleed Hose Setup
1 – BLEED HOSE
2 – FLUID CONTAINER PARTIALLY FILLED WITH FLUID
XJ
BRAKES
5 - 13
SERVICE PROCEDURES (Continued)
Summary of Contents for Cherokee 2000
Page 4: ......
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Page 96: ...Fig 105 Gear Tooth Contact Patterns 3 60 TUBE 181 AND 186 FBI AXLE XJ ADJUSTMENTS Continued...
Page 100: ...Installer D 144 Installer W 262 3 64 TUBE 181 AND 186 FBI AXLE XJ SPECIAL TOOLS Continued...
Page 134: ...Fig 79 Gear Tooth Contact Patterns 3 98 194 RBI AXLE XJ ADJUSTMENTS Continued...
Page 166: ...Fig 59 Gear Tooth Contact Patterns 3 130 8 1 4 REAR AXLE XJ ADJUSTMENTS Continued...
Page 215: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
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Page 231: ...Fig 8 Clutch Components And Inspection XJ CLUTCH 6 5 DIAGNOSIS AND TESTING Continued...
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Page 647: ...Fig 16 2 5L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 23 DESCRIPTION AND OPERATION Continued...
Page 648: ...Fig 17 4 0L Engine 8W 90 24 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
Page 649: ...Fig 18 4 0L Engine XJ 8W 90 CONNECTOR LOCATIONS 8W 90 25 DESCRIPTION AND OPERATION Continued...
Page 662: ...Fig 31 Liftgate 8W 90 38 8W 90 CONNECTOR LOCATIONS XJ DESCRIPTION AND OPERATION Continued...
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Page 826: ...Fig 6 Frame Dimensions 13 8 FRAME AND BUMPERS XJ SPECIFICATIONS Continued...
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Page 1353: ...Fig 3 Hood Components XJ BODY 23 25 REMOVAL AND INSTALLATION Continued...
Page 1396: ...WELD LOCATIONS UPPER COWL 23 68 BODY XJ SPECIFICATIONS Continued...
Page 1397: ...UPPER COWL XJ BODY 23 69 SPECIFICATIONS Continued...
Page 1398: ...COWL 23 70 BODY XJ SPECIFICATIONS Continued...
Page 1399: ...A PILLAR XJ BODY 23 71 SPECIFICATIONS Continued...
Page 1400: ...A PILLAR 23 72 BODY XJ SPECIFICATIONS Continued...
Page 1401: ...A PILLAR XJ BODY 23 73 SPECIFICATIONS Continued...
Page 1402: ...A PILLAR 23 74 BODY XJ SPECIFICATIONS Continued...
Page 1403: ...B PILLAR XJ BODY 23 75 SPECIFICATIONS Continued...
Page 1404: ...D PILLAR 23 76 BODY XJ SPECIFICATIONS Continued...
Page 1405: ...FUEL FILLER OPENING XJ BODY 23 77 SPECIFICATIONS Continued...
Page 1406: ...CARGO AREA FLOOR PAN 23 78 BODY XJ SPECIFICATIONS Continued...
Page 1407: ...ROOF AND D PILLAR XJ BODY 23 79 SPECIFICATIONS Continued...
Page 1408: ...LIFTGATE OPENING 23 80 BODY XJ SPECIFICATIONS Continued...
Page 1409: ...ROOF XJ BODY 23 81 SPECIFICATIONS Continued...
Page 1410: ...ROOF 23 82 BODY XJ SPECIFICATIONS Continued...
Page 1411: ...FRAME RAIL XJ BODY 23 83 SPECIFICATIONS Continued...
Page 1412: ...FRAME RAIL 23 84 BODY XJ SPECIFICATIONS Continued...
Page 1413: ...FRAME RAIL XJ BODY 23 85 SPECIFICATIONS Continued...
Page 1414: ...FRAME RAIL 23 86 BODY XJ SPECIFICATIONS Continued...
Page 1415: ...REINFORCEMENT XJ BODY 23 87 SPECIFICATIONS Continued...
Page 1416: ...FRONT INNER FENDER 23 88 BODY XJ SPECIFICATIONS Continued...
Page 1417: ...FRONT INNER FENDER AND RADIATOR CLOSURE PANEL XJ BODY 23 89 SPECIFICATIONS Continued...
Page 1418: ...REINFORCEMENT 23 90 BODY XJ SPECIFICATIONS Continued...
Page 1419: ...FRONT FENDER XJ BODY 23 91 SPECIFICATIONS Continued...
Page 1420: ...BODY SIDE 23 92 BODY XJ SPECIFICATIONS Continued...
Page 1421: ...REAR WHEELHOUSE XJ BODY 23 93 SPECIFICATIONS Continued...
Page 1422: ...REAR INNER WHEELHOUSE 23 94 BODY XJ SPECIFICATIONS Continued...
Page 1423: ...BODY SIDE XJ BODY 23 95 SPECIFICATIONS Continued...
Page 1424: ...BODY SIDE 23 96 BODY XJ SPECIFICATIONS Continued...
Page 1425: ...BODY SIDE XJ BODY 23 97 SPECIFICATIONS Continued...
Page 1426: ...BODY SIDE 23 98 BODY XJ SPECIFICATIONS Continued...
Page 1427: ...BODY SIDE XJ BODY 23 99 SPECIFICATIONS Continued...
Page 1428: ...BODY SIDE 23 100 BODY XJ SPECIFICATIONS Continued...
Page 1429: ...UNDERBODY XJ BODY 23 101 SPECIFICATIONS Continued...
Page 1430: ...UNDERBODY 23 102 BODY XJ SPECIFICATIONS Continued...
Page 1431: ...UNDERBODY XJ BODY 23 103 SPECIFICATIONS Continued...
Page 1432: ...UNDERBODY 23 104 BODY XJ SPECIFICATIONS Continued...
Page 1433: ...UNDERBODY XJ BODY 23 105 SPECIFICATIONS Continued...
Page 1434: ...UNDERBODY 23 106 BODY XJ SPECIFICATIONS Continued...
Page 1435: ...UNDERBODY XJ BODY 23 107 SPECIFICATIONS Continued...
Page 1436: ...UNDERBODY 23 108 BODY XJ SPECIFICATIONS Continued...
Page 1437: ...UNDERBODY XJ BODY 23 109 SPECIFICATIONS Continued...
Page 1438: ...UNDERBODY 23 110 BODY XJ SPECIFICATIONS Continued...
Page 1439: ...UNDERBODY XJ BODY 23 111 SPECIFICATIONS Continued...
Page 1440: ...BODY SEALING LOCATIONS APPLICATION METHODS 23 112 BODY XJ SPECIFICATIONS Continued...
Page 1441: ...COWL AND DASH PANEL XJ BODY 23 113 SPECIFICATIONS Continued...
Page 1442: ...DASH PANEL AND FLOOR PAN 23 114 BODY XJ SPECIFICATIONS Continued...
Page 1443: ...FLOOR PAN XJ BODY 23 115 SPECIFICATIONS Continued...
Page 1444: ...REAR INNER WHEELHOUSE 23 116 BODY XJ SPECIFICATIONS Continued...
Page 1445: ...FRONT INNER WHEELHOUSE XJ BODY 23 117 SPECIFICATIONS Continued...
Page 1446: ...BODY SIDE 23 118 BODY XJ SPECIFICATIONS Continued...
Page 1447: ...BODY SIDE XJ BODY 23 119 SPECIFICATIONS Continued...
Page 1448: ...BODY SIDE 23 120 BODY XJ SPECIFICATIONS Continued...
Page 1449: ...ROOF PANEL XJ BODY 23 121 SPECIFICATIONS Continued...
Page 1450: ...FUEL FILLER HOUSING 23 122 BODY XJ SPECIFICATIONS Continued...
Page 1451: ...LIFTGATE OPENING XJ BODY 23 123 SPECIFICATIONS Continued...
Page 1452: ...STRUCTURAL ADHESIVE LOCATIONS LEFT QUARTER PANEL 23 124 BODY XJ SPECIFICATIONS Continued...
Page 1453: ...REAR WHEELHOUSE XJ BODY 23 125 SPECIFICATIONS Continued...
Page 1454: ...ROOF BOWS 23 126 BODY XJ SPECIFICATIONS Continued...
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