Jay-Lor A100 Owner'S Manual Download Page 47 | Manualshive

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AAA-055-00138

Rev. 1/14/15

Jaylor Owner Manual

- 46 -

Mini Mixer Models

20.0

TROUBLESHOOTING

Your  Jaylor mixer  is designed to receive a variety of feed material in its mixing chamber to cut
and mix prior to unloading.  It is a simple and reliable system that requires minimal maintenance.

The following section lists possible  problems, causes, and solutions to the problems you may
encounter with your Jaylor mixer. Should any maintenance and service be required as a result of
troubleshooting, refer to section ‘

22.0 Maintenance and Service Information

’ for assistance.

If you encounter a problem that is difficult to solve, even after having read through this
troubleshooting section, please call your dealer or distributor. Before you call, please have this
manual and the serial number from your machine ready.

PROBLEM

POSSIBLE CAUSES

POSSIBLE SOLUTIONS

-

Material wraps around

knives.

-

Knives dull or worn out.

-

Check auger, remove

entangled material.

-

Check knife condition.

Replace any worn, bent,
and/or damaged knives.

-

‘Dead Spot’ during

mixing.

-

Material will not mix in

certain locations inside
the mixing chamber,
commonly the front and
back areas of the mixing
chamber.

-

Make sure the machine

is level when mixing.

-

Check condition of all

knives. Replace
accordingly.

-

System operating hot.

-

Hydraulic oil level low.

-

Check level of hydraulic

oil in reservoir and add
hydraulic oil if necessary.

-

Too much debris on

hydraulic system
components and engine.

-

Remove debris from the

machine.

-

Hydraulic oil cooler fan

not operating (A100
models).

-

Check and repair any

broken electrical wiring
and fittings. Replace
electric fan if necessary.

-

Loss of power.

-

Contaminated hydraulic

oil filter.

-

Replace hydraulic oil

filter.

-

Hydraulic oil level low.

-

Check level of hydraulic

oil in reservoir and add
hydraulic oil if necessary.

-

Hydraulic oil cooler fan

not operating (A100
models).

-

Check and repair any

broken electrical wiring
and fittings. Replace
electric fan if necessary.

-

Speed/direction control

linkage out of
adjustment.

-

Adjust speed/direction

control linkage.

-

Low engine rotational

speed.

-

Check engine throttle.

-

Engine air filter needs

cleaning.

-

Clean engine air filter as

per engine
manufacturer’s
instructions.

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Summary of Contents for A100

Page 1: ...Owner Manual A50 A100 0208_Jaylor_ManuaL_Cover_2013_Mini indd 1 29 10 2013 4 01 05 PM ...

Page 2: ...ign Locations A50 CE Models 17 9 4 Safety Sign Locations A100 CE Models 18 9 5 How to Install Safety Signs 19 10 0 MACHINE COMPONENTS 20 10 1 A50 Self Propelled Mixer Components 20 10 2 A50 Stationary Standard Mixer Components 22 10 3 A50 Skid Steer Mixer Components 23 10 4 A50 Trailer Mixer Components 24 10 5 A50 Truck Mounted CE Stationary Mixer Components 25 10 6 A100 Self Propelled Mixer Compo...

Page 3: ...Steering Shaft Support Bearings A50 and A100 Self Propelled Models 53 28 4 Steering Assembly A50 and A100 Self Propelled Models 54 28 5 Speed Direction Control Bushing A50 and A100 Self Propelled Models 54 28 6 Wheel Hubs A50 and A100 Trailer Models 55 28 7 Caster Assembly A50 Skid Steer Model 55 29 0 HYDRAULIC SYSTEM MAINTENANCE 56 29 1 Checking Level in Hydraulic Oil Reservoir A50 Models except ...

Page 4: ...re 20 A50 Stationary Mixer Components 22 Figure 21 A50 Skid Steer Mixer Components 23 Figure 22 A50 Trailer Mixer Components 24 Figure 23 A50 Truck Mounted Mixer Components 25 Figure 24 A100 Self Propelled Mixer Components 26 Figure 25 A100 Stationary Mixer Components 28 Figure 26 A100 Trailer Mixer Components 29 Figure 27 A100 Truck Mounted Mixer Components 30 Figure 28 A50 and A100 Scale Mountin...

Page 5: ...Figure 48 A50 Trailer Stationary Truck Mounted Hydraulic Oil Filter Location 59 Figure 49 A100 Self Propelled Trailer Truck Mounted Hydraulic Oil Filter Locations 59 Figure 50 A100 Stationary Hydraulic Oil Filter Location 60 Figure 51 Auger Knife Setup 62 Figure 52 A50 and A100 Auger Height Adjustment 63 Figure 53 A50 and A100 Self Propelled Steering Chain Adjustment 64 Figure 54 A50 and A100 Trai...

Page 6: ...een designed and manufactured for efficient cutting mixing and feeding of ingredients destined exclusively for animal consumption OPERATOR ORIENTATION The directions left right front and rear as mentioned throughout this manual are as seen from the operator s point of view at the front of the mixer with the mixing drum behind the operator The following general rule of thumb can be used on all mode...

Page 7: ...ted for warranty consideration must be made within thirty 30 days of failure It is the Owner Operator s responsibility to cover any cost incurred by the Dealer for traveling to the site or hauling the product for the purpose of performing a warranty obligation or inspection 4 0 CONTACT INFORMATION Contact Jaylor at 071213 10 th Line East Garafraxa ON Canada L9W 6Z9 Phone 519 787 9353 Fax 519 787 7...

Page 8: ...or Owner Manual 7 Mini Mixer Models 6 0 CUSTOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Other Main Components ...

Page 9: ...NGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are expo...

Page 10: ...and this manual and all safety signs before operating servicing maintaining or adjusting the vertical mixer When parking the mixer place on a flat level surface put controls in neutral apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all moving parts to stop Only trained competent persons shall operate the vertical mixer An untrained operator is not ...

Page 11: ...en hazards Always inspect the area prior to operation Do not operate near the edge of drop offs or banks Do not operate on steep slopes as overturn may result Do not allow riders on the machine Do not protrude feet outside the platform while traveling Do not operate at unsafe speeds Make sure you are in compliance with all local regulations regarding transporting equipment on public roads i e ligh...

Page 12: ...applying pressure to the system make sure all components are tight and that lines hoses and couplings are not damaged 7 9 Electrical Safety Before performing any electrical maintenance or service on the internal combustion engine consult the engine manufacturer s manual and understand and follow all safety practices given Always wear eye protection gloves and remove all metallic jewelry before per...

Page 13: ...nformation presented in this manual Annually review this information with personnel An untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in this manual and have been instructed in the operation of the equipment SIGN OFF FORM DATE EM...

Page 14: ...TY AWARENESS Think SAFETY Work SAFELY 9 1 Safety Sign Locations A50 Standard Models Figure 1 A50 Safety Decal Locations for Standard Models 1 Warning Decal Location see Figure 3 for self propelled model and Figure 4 for all other models 2 Pinch Point Hazard Decal Location see Figure 5 3 Rotating Auger Hazard Decal Location see Figure 6 4 High Pressure Fluid Hazard Decal Location see Figure 7 NOTE ...

Page 15: ...ard Decal Location see Figure 5 3 Rotating Auger Hazard Decal Location see Figure 6 4 High Pressure Fluid Hazard Decal Location see Figure 7 These decals will also be located on the optional additional unloading door See 10 Machine Components for location of optional additional unloading door NOTE Although the appearance of the other three A100 models stationary trailer truck mounted differ from t...

Page 16: ...AAA 055 00138 Rev 1 14 15 Jaylor Owner Manual 15 Mini Mixer Models Figure 3 Self Propelled Warning Decal Figure 4 General Warning Decal G I F ...

Page 17: ...AAA 055 00138 Rev 1 14 15 Jaylor Owner Manual 16 Mini Mixer Models Figure 5 Pinch Point Hazard Decal Figure 6 Rotating Auger Hazard Decal Figure 7 High Pressure Fluid Hazard Decal ...

Page 18: ...g Maintaining or Adjusting the Vertical Mixer Decal see Figure 15 Do NOT Drive on Steep Slopes Decal see Figure 16 2 Rotating Auger Hazard and Rotating Knives Decal see Figure 10 3 Keep Safe Distance From Machine and Keep Children Out or Range Decal see Figure 14 4 Keep Safe Distance From Machine and Keep Children Out or Range Decal see Figure 14 5 Rotating Auger Hazard and Rotating Knives Decal s...

Page 19: ...g Maintaining or Adjusting the Vertical Mixer Decal see Figure 15 Do NOT Drive on Steep Slopes Decal see Figure 16 2 Rotating Auger Hazard and Rotating Knives Decal see Figure 10 3 Keep Safe Distance From Machine and Keep Children Out or Range Decal see Figure 14 4 Keep Safe Distance From Machine and Keep Children Out or Range Decal see Figure 14 5 Rotating Auger Hazard and Rotating Knives Decal s...

Page 20: ...ad Manual Before Operating Maintaining or Adjusting the Vertical Mixer Decal Figure 16 Do NOT Drive on Steep Slopes Decal Figure 17 Keep Safe Distance From Hot Surfaces Decal REMEMBER If Safety Signs have been damaged removed become illegible or parts replaced without signs new signs must be applied New signs are available from your authorized dealer or distributor 9 5 How to Install Safety Signs ...

Page 21: ...ng either side of the pedal will cause the mixer to move forward or reverse The further down the pedal is depressed the faster the mixer will travel 5 Reverse Arrow Cutout Indicates which side of the control pedal to press to travel in reverse 6 Forward Arrow Cutout Indicates which side of the control pedal to press to travel 12 Remote Engine Throttle Control To increase engine speed push throttle...

Page 22: ... units 11 Hydraulic Oil Reservoir Cap Remove this cap to add oil Dipstick indicates proper oil level range 21 Horn Button Equipped on CE units Push button in to sound horn 22 Foot Safety Switch Equipped on CE units When auger is rotating the foot safety switch must be depressed before unloading door is opened If not auger will stop rotating This switch works in conjunction with 23 Door Safety Swit...

Page 23: ...ding door 3 Auger Knives Used to cut the feed material as the auger rotates 4 Auger On Off Control When lever handle is pushed upward auger will begin rotating When lever handle is pushed downward auger will stop rotating 5 Hydraulic Oil Reservoir Cap Remove this cap to add oil Dipstick indicates proper oil level range 6 Electric Motor Powers machine 7 Electronic Scale Indicator Displays the weigh...

Page 24: ... Controlled by an electronic rocker switch with open and close positions 6 Hydraulic Door Cylinder Opens and closes the door to control the feed discharge rate 7 Electronic Scale Indicator Displays the weight inside the drum 8 Control Pendant Magnetic pendant for easy relocation to cab of skid steer loader 9 Unloading Door Door can be opened to allow feed to be discharged 10 Quick Attach Plate All...

Page 25: ...ion For these units switch must be in the off position before engine is started 6 Hydraulic Oil Reservoir Cap Remove this cap to add oil Dipstick indicates proper oil level range 7 Door Open Close Control Used to control feed discharge rate 8 Electronic Scale Indicator Displays the weight inside the drum 9 Unloading Door Door can be opened to allow feed to be discharged 10 Trailer Coupler Will cou...

Page 26: ...ipstick indicates proper oil level range 7 Electronic Scale Indicator Displays the weight inside the drum 8 Unloading Door Door can be opened to allow feed to be discharged 9 Tie Down Brackets Used to secure mixer to transport vehicle 10 Fuel Tank Cap Remove this cap to add fuel 11 Engine Start Key 12 Engine Oil Dipstick 13 Engine Choke 14 Foot Safety Switch Equipped on CE units When auger is rota...

Page 27: ...to press to travel forwards 7 Operator Platform The operator should always be standing on the platform while operating the mixer 8 Battery Provides power to the electric engine starter electronic scale system 15 Standard Unloading Door Door can be opened to allow feed to be discharged 16 Door Open Close Control Used to control feed discharge rate Standard door is manually controlled 17 Engine Fuel...

Page 28: ...er 14 Electronic Scale Indicator Displays the weight inside the drum 24 Additional Unloading Door Optional Door can be opened to allow feed to be discharged 25 Additional Door Open Close Control optional Used to control feed discharge rate 26 Door Selector Switch optional Used to select which door will be operated 27 Hydraulic Oil Cooler Electric Fan Override Normally fan is activated by internal ...

Page 29: ...augers rotating Pulling the levers back will stop the augers rotating 5 Hydraulic Oil Reservoir Cap Remove this cap to add oil Glass level sight on the side of the reservoir indicates proper oil level range 6 Electric Motors Power machine 7 Electronic Scale Indicator Displays the weight inside the drum 8 Unloading Door Door can be opened to allow feed to be discharged 9 Door Open Close Control Use...

Page 30: ...evel sight on the side of the reservoir indicates proper oil level range 7 Electronic Scale Indicator Displays the weight inside the drum 8 Unloading Door Door can be opened to allow feed to be discharged 9 Adjustable Clevis Trailer Coupler Will couple to a standard Class I or Class II drawbar standard 2 inch trailer ball hitch is also included 10 Trailer Jack Raises and lowers the height of the t...

Page 31: ...Control Pendant Controls door opening and auger on off 6 Hydraulic Oil Reservoir Cap Remove this cap to add oil Glass level sight on the side of the reservoir indicates proper oil level range 7 Electronic Scale Indicator Displays the weight inside the drum 8 Unloading Door Door can be opened to allow feed to be discharged 9 Tie Down Brackets Used to secure mixer to transport vehicle 10 Fuel Tank C...

Page 32: ...on of the machine that this checklist is followed Before operating the machine the following areas should be checked Lubricate the machine as outlined in section 28 0 Lubricating Check fluid levels hydraulic oil reservoir engine oil fuel Check for oil leaks Check tire pressure Check that wheel nuts are tight Check that there is no material entangled on the auger twine and the like Check that all g...

Page 33: ... pinched rubbing or being crimped Re align as required On CE self propelled units make sure that the horn is working by pressing the horn button location shown in section 10 0 Machine Components 13 2 After operating for hour Park the mixer on flat level surface put controls in neutral apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all moving parts ...

Page 34: ...e not to pinch the wire NOTE Tighten swivel joint lock nut to the point where there is enough friction to hold the indicator in position but it can still easily be turned by hand Figure 27 A50 and A100 Scale Mounting Bracket Arm Adjustment 1 Swivel Joint Used to adjust the direction of the scale indicator face 2 Scale indicator Displays the weight of ration in the drum NOTE The scale will be progr...

Page 35: ... when the auger s is are rotating and the operator is not safely away from the unloading door s refer to section 10 0 Machine Components for switch locations For the auger s to continue rotating with the door s open the operator must depress the foot safety switch which is on the operator s platform 14 3 Speed Direction Control Pedal A50 and A100 Self Propelled Models The A50 and A100 self propell...

Page 36: ...ncorporate a reliable mechanical steering system Rotation of the steering wheel controls the direction of the machine The machine is capable of turning almost 90 degrees in either direction see Figure 29 NOTE DO NOT attempt to rotate the steering wheel while the mixer is not moving This applies a tremendous amount of stress on all of the steering and wheel components and could reduce the lifespan ...

Page 37: ...ral apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all moving parts to stop The following is a list of feasibly dangerous situations that the operator may be faced with at some point Please follow the recommendations given to reduce the risk of accidents and injury or death If you are planning on driving the machine on a local highway be sure to fo...

Page 38: ...arting 2 Make sure all bystanders are clear of the machine and that there are no riders on the machine 3 Be sure that the towing vehicle is rated to haul the trailer at full load Remember a loaded mixer machine and payload may weigh as much as 2 500 lbs 1134 kg for an A50 model and 5 000 lbs 2 268 kg for and A100 model 4 Make sure that the unit is hitched properly to the towing vehicle These mixer...

Page 39: ...itions 5 Lower the trailer jack and secure it in the horizontal position so that it cannot come into contact with the ground during transportation 6 Make sure the SMV Slow Moving Vehicle emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place are clean and can be seen by all overtaking and oncoming traffic 7 Once in motion it is not re...

Page 40: ... Figure 32 The mixer door should be placed near the driver side edge of the flatbed to insure that the feed will discharge onto the ground beside the truck NOTE The loaded mixer can weigh up to 2500 lbs 1134 kg for an A50 model and 5 000 lbs 2 268 kg for and A100 model Be sure that the truck has sufficient capacity to carry this load on the bed safely with the load off center 3 Secure the four 4 t...

Page 41: ...drop the latch pins through the lower holes on the quick attach mounting plate refer to your skid steer loader s operating maintenance manual for more manufacturer specific instructions 5 For safety do not go under the mixer or skid steer loader lift arms or reach through the lift arms when they are raised Only go under a raised mixer if properly supported using a lift or safety stands 6 Once in m...

Page 42: ...dicator to monitor the weight of each ingredient as it is added We highly recommend the use of a feed nutritionist when planning the rations as well as the regular use of a particle separator to ensure accuracy of mix For your convenience a Jaylor Particle Separator based on the Penn State Particle Separator is available from Jaylor Upon completion the ideal mix will be light fluffy and uniform Ha...

Page 43: ...e main way that plugging or clogging usually occurs is at the unloading door Always park the mixer on a flat level surface put controls in neutral apply parking brake if equipped if not block wheels stop engine remove ignition key wait for all moving parts to stop disconnect the spark plug lead and ground it to ensure the engine does not start unexpectedly before unplugging Open discharge door and...

Page 44: ...aged before starting the engine Increase engine speed to desired level for electric stationary model start electric motor Be sure that all controls are in neutral and that wheels are blocked or parking brake is engaged if equipped 6 Depress hydraulic oil cooler electric fan override button as described in section 10 0 Machine Components and verify that electric fan is operating A100 models 7 Remov...

Page 45: ...ndicator readings to evaluate ration distribution to unloading areas 14 Continue unloading until mixing chamber is empty or desired amount of mixed ration has been unloaded Important It may be necessary in order to completely empty the mixer of all commodities to start and stop the auger multiple times This will dislodge the feed that is resting on the auger flights and allow the auger to unload t...

Page 46: ...ose fittings Replace any hose that is cut nicked abraded or separating from the crimped fitting 4 Inspect all electrical wires connections and switches for damage and corrosion Replace as necessary Follow all safety guidelines given 5 Inspect auger and knives for damaged or broken components Repair or replace components as required 6 Lubricate all grease points Make sure all grease cavities have b...

Page 47: ...d or damaged knives Dead Spot during mixing Material will not mix in certain locations inside the mixing chamber commonly the front and back areas of the mixing chamber Make sure the machine is level when mixing Check condition of all knives Replace accordingly System operating hot Hydraulic oil level low Check level of hydraulic oil in reservoir and add hydraulic oil if necessary Too much debris ...

Page 48: ...ring bearings roller chain and gears u joint within the steering assembly Seized sealed flange bearing s in steering assembly Replace sealed flange bearing s Low air pressure in tire Increase air pressure to maximum recommended by tire manufacturer Steering chain loose Adjust tension of steering chain see section 33 0 Steering Chain Maintenance Difficult to stop self propelled model Un lubricated ...

Page 49: ...s 500 kg A50 Truck Mounted Length 92 5 inches 2 35 meters Width 50 inches 1 27 meters Height 68 25 inches 1 73 meters Weight 1 000 lbs 455 kg A100 Self Propelled Length 129 inches 3 28 meters Width w standard door only 47 5 inches 1 21 meters Width w additional door 51 25 inches 1 30 meters Height 72 5 inches 1 84 meters Weight 2 350 lbs 1 066 kg A100 Stationary Length 101 5 inches 2 58 meters Wid...

Page 50: ...h blocks or safety stands when changing tires or working beneath 3 Follow good shop practices 4 Use only tools jacks and hoists of sufficient capacity for the job 5 When parking mixer place on a flat level surface put controls in neutral apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all moving parts to stop Be sure to let engine and hydraulic syst...

Page 51: ...26 1 Checking Bolt Torque The tables shown below give correct torque values for various bolts and cap screws Tighten all bolts to the torque specified in the chart unless otherwise noted Check tightness of bolts periodically using the bolt torque chart as a guide Replace hardware with the same strength bolt IMPERIAL TORQUE SPECIFICATIONS Bolt Diamet er A Bolt Torque SAE 2 SAE 5 SAE 8 N m lb ft N m...

Page 52: ...ss otherwise specified in this manual When using locking elements increase torque values by 5 Torque value for bolts and cap screws are identified by their head markings 27 0 FLUIDS AND LUBRICANTS 27 1 Grease Use SAE multi purpose high temperature grease with extreme pressure EP characteristics on all areas requiring grease lubrication 27 2 Oil Hydraulic System All models equipped with the standar...

Page 53: ...e Records to keep a record of all scheduled servicing 1 Wipe grease fitting clean before greasing to avoid injecting dirt and grit 2 Replace and repair broken fittings immediately 3 If fittings will not take grease replace immediately 28 1 Auger Support Bushing s All Models Figure 37 Auger Support Bushing Grease Locations 1 Grease every 10 HOURS NOTE Some mixer components in this figure have been ...

Page 54: ...d A100 Self Propelled Steering Chain and Sprocket Lubricate Location 1 Apply oil or spray lubricant to the ENTIRE steering roller chain every 1 WEEK DO NOT over lubricate the chain 28 3 Steering Shaft Support Bearings A50 and A100 Self Propelled Models Figure 39 A50 and A100 Self Propelled Steering Shaft Support Bearings Grease Locations 1 Grease every 1 MONTH ...

Page 55: ... Steering Assembly Grease Location 1 Remove side cover and grease u joint and gears every 1 MONTH 28 5 Speed Direction Control Bushing A50 and A100 Self Propelled Models Figure 41 A50 and A100 Self Propelled Speed Direction Control Bushing Lubricate Location 1 Apply spray lubricant inside the bushings shown above every 1 MONTH found under the operator s platform ...

Page 56: ...50 and A100 Trailer Models Figure 42 A50 and A100 Trailer Hub Grease Location 1 Remove hub cap and grease every 6 MONTHS if equipped grease hub through grease fitting 28 7 Caster Assembly A50 Skid Steer Model Figure 43 A50 Skid Steer Model Caster Grease Location 1 Grease every 6 MONTHS ...

Page 57: ...ls stop engine remove ignition key and wait for all moving parts to stop Also be sure to let engine and hydraulic system cool to a safe temperature before servicing adjusting or repairing any of these components Disconnect the spark plug lead and ground it to ensure the engine does not start unexpectedly 29 1 Checking Level in Hydraulic Oil Reservoir A50 Models except Skid Steer Each hydraulic sys...

Page 58: ... of the leak and correct before continuing to operate the machine Contact your Jaylor Dealer or Distributor should you require assistance 29 3 Replacing Hydraulic Oil and Hydraulic Oil Filter s All Models except Skid Steer The hydraulic oil must be replaced YEARLY or sooner if the oil quality has degraded At this time the hydraulic oil filter s should also be changed To complete this procedure fol...

Page 59: ...e 48 and Figure 49 Remember all A50 models come equipped with one 1 spin on filter while all A100 models come equipped with two 2 spin on filters g Install new spin on filter s contact Dealer Distributor for filter specifications h After running the system for a few minutes at low idle check the oil level in the reservoir again and top up if necessary Figure 46 A50 Self Propelled Hydraulic Oil Fil...

Page 60: ... the element clockwise will tighten it 2 Filter Head NOTE Hydraulic fittings and hoses in this figure have been removed for clarity Figure 48 A100 Self Propelled Trailer Truck Mounted Hydraulic Oil Filter Locations 1 Spin on Filter Element Rotating the element counterclockwise by hand will release the element from the filter head Likewise rotating the element clockwise will tighten it 2 Filter Hea...

Page 61: ...Hydraulic Oil Filter Location 1 Spin on Filter Element Rotating the element counterclockwise by hand will release the element from the filter head Likewise rotating the element clockwise will tighten it 2 Filter Head NOTE Hydraulic fittings and hoses in this figure have been removed for clarity ...

Page 62: ...the breather cap port Always clean around the breather cap prior to removing it and adding oil b Clean the breather every 200 hours of operation every 6 months or whenever the hydraulic system develops a leak i Clean the top of the hydraulic oil reservoir ii Remove breather cap iii Remove any buildup in the breather passages on the underside of the cap and clean using a mild detergent and water iv...

Page 63: ...the motor and wait for all moving parts to stop before servicing adjusting or repairing 3 Install new knives and tighten mounting bolts to their specified torque Important Ensure that the trailing knife sits on top of the leading knife Important Ensure that no extra hardware and or tools are left inside the drum after servicing 4 Keep knives in good condition Replace if chipped dull or damaged in ...

Page 64: ...ne full revolution and find the location where the drum floor and the auger leading edge are closest At this location the drum floor and the auger leading edge should be spaced 1 8 inches 3 mm vertically Figure 51 A50 and A100 Auger Height Adjustment 1 Auger Height Adjustment Set Screw Rotate the set screw clockwise to raise the height of the auger and counterclockwise to lower it 2 Auger Height S...

Page 65: ...he chain can be tightened Once the chain has been tightened these bolts should be retightened to their original torque 2 Steering Chain Tightening Nut Once the bolts are loose tighten the nut until there is no more chain slack Be careful not to over tighten nut 3 Steering Chain NOTE After retightening the chain multiple times it may be necessary to shorten the chain If this is the case remove the ...

Page 66: ...it is necessary to adjust the trailer coupler so that it mounts securely to the towing vehicle hitch ball please follow the steps below also use Figure 53 as a reference 1 Release the hitch coupler locking lever to its vertical position 2 Locate the adjustment nut on the bottom of the hitch coupler 3 Rotate the nut on the threaded shaft clockwise to increase tightness and counter clockwise to decr...

Page 67: ...ery 1 day Grease auger support bushing All A50 A100 s Every 10 hours Check auger knife condition All A50 A100 s Every 1 week Check auger leading edge height All A50 A100 s Every 1 week Lubricate steering chain A50 A100 Self Propelled Every 1 week Check steering chain tension A50 A100 Self Propelled Every 2 weeks Grease steering shaft bearings A50 A100 Self Propelled Every 1 month Check hardware fo...

Page 68: ... 1 14 15 Jaylor Owner Manual 67 Mini Mixer Models 36 0 MAINTENANCE AND SERVICE RECORDS DATE OF SERVICE DESCRIPTION OF MAINTENANCE OR SERVICE IMPORTANT NOTES ON SERVICE NEXT SERVICE SCHEDULE DATE PHOTO COPY AS NECESSARY ...

Page 69: ...gebrachte bouwwijze en uitvoering in overeenstemming is met de normen en normatieve documenten overeenkomstig de EG Richtlijnen Machinerichtlijn 06 42 EG en NEN EN 703 2004 A1 2009 en onder onze exclusieve verantwoordelijkheid valt D Konformitätserklärung Wir JAY LOR Canada INC 071213 10th Line East Garafraxa Ontario L9W 6Z9 Kanada erklären dass der Maschine für die Aufbereitung von Viehfuttern Ja...

Page 70: ... ALL TWINE MUST BE REMOVED from bales while the bale is on the ground and before the bale is placed into the mixer 2 POST THIS NOTICE in a prominent location and advise all mixer operators accordingly PUT SAFETY FIRST The Safe Operation of a Jaylor Vertical Mixer is a Must SAFETY FIRST ...

Page 71: ...defective in material or workmanship or does not conform to specifications the Seller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instruc...

Page 72: ...9 787 8058 ADDRESS 071213 10th Line East Garafraxa Ontario L9W 6Z9 Canada EMAIL Sales sales jaylor com Nutrition nutrition jaylor com Service service jaylor com www JAYLOR com AAA 055 00138 REV 5 0208_Jaylor_ManuaL_Cover_2013_Mini indd 2 29 10 2013 4 01 06 PM ...

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