Operation Manual – ITW GSE 6400 Tier 3
Section 2
Maintenance Procedures
1) General
A suggested maintenance schedule is provided in Section 1 of this Servicing Chapter. Each step of
the schedule is also covered in general in Section 1. This Section covers maintenance in more detail,
where necessary.
Item
Maintenance Required
Engine Oil
Check oil level daily or after every 10 hours of use. Change oil and the oil filter
after the first 50 to 150 hours of use, then at 500 hours or 6 month intervals
thereafter. Engine oil capacity is approximately 11.6 quarts (11 liters).
Fuel/water Pre-Filter
Drain filters daily. Change the filter elements every 500 hours or after 6 months
of use, whichever comes first.
Coolant
Check coolant level daily. Service and maintain coolant system according to
Section 2-2, paragraph 6. Engine coolant capacity is approximately 20 quarts
(18.9 liters)
Coolant hoses and
connections
Check coolant hoses and connections daily for leaks.
Air Cleaner
Change air cleaner filter as required when the fault code display on engine control
panel shows the “Air” code.
Fan Belt
Check fan belt condition and tension every 1000 hours or 1 year of use.
Alternator
Alternator bearings are sealed and require no periodic lubrication.
Starter
Starter motor bearings are sealed and require no periodic lubrication.
Water Pump
The water pump is packed at assembly and requires no periodic lubrication.
Fan Hub
The fan hub is lubricated at assembly and requires no periodic lubrication.
AC Generator
Periodic cleaning – no lubrication or adjustment required
Generator Controls
No periodic maintenance is required. Adjustments are covered in Section 2-3.
Trailer
Annually grease the wheel bearings.
Figure 2-2-1: Lubrication and Maintenance Chart
WARNING
STOP
all
operations at once if a serious or dangerous fault is discovered.
OM2254 Rev A
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