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   |   Optidrive Eco User Guide   |   

Version 3.05

www.invertekdrives.com

1. Introduction

1.1. Important Safety Information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Danger: Indicates a risk of electric shock, 

which, if not avoided, could result in damage to 

the equipment and possible injury or death.

This variable speed drive product (Optidrive) is intended 
for professional incorporation into complete equipment or 
systems as part of a fixed installation. If installed incorrectly 
it may present a safety hazard. The Optidrive uses high 
voltages and currents, carries a high level of stored electrical 
energy, and is used to control mechanical plant that may 
cause injury. Close attention is required to system design 
and electrical installation to avoid hazards in either normal 
operation or in the event of equipment malfunction. Only 
qualified electricians are allowed to install and maintain this 
product.
System design, installation, commissioning and maintenance 
must be carried out only by personnel who have the 
necessary training and experience. They must carefully 
read this safety information and the instructions in this Guide 
and follow all information regarding transport, storage, 
installation and use of the Optidrive, including the specified 
environmental limitations. 
Do not perform any flash test or voltage withstand test on the 
Optidrive. Any electrical measurements required should be 
carried out with the Optidrive disconnected. Internal surge 
arrestors are fitted, intended to protect against damage due 
to mains borne spikes, which will result in the product failing 
the flash test.
Electric shock hazard! Disconnect and ISOLATE the Optidrive 
before attempting any work on it. High voltages are present 
at the terminals and within the drive for up to 10 minutes after 
disconnection of the electrical supply. Always ensure by using 
a suitable multimeter that no voltage is present on any drive 
power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket 
connector, do not disconnect until 10 minutes have elapsed 
after turning off the supply.
Ensure correct earthing connections and cable selection as 
per defined by local legislation or codes.  The drive may 
have a leakage current of greater than 3.5mA; furthermore 
the earth cable must be sufficient to carry the maximum 
supply fault current which normally will be limited by the fuses 
or MCB. Suitably rated fuses or MCB should be fitted in the 
mains supply to the drive, according to any local legislation 
or codes.
Do not carry out any work on the drive control cables  
whilst power is applied to the drive or to the external  
control circuits. 

Danger: Indicates a potentially hazardous situation 

other than electrical, which if not avoided, could 

result in damage to property.

Within the European Union, all machinery in which this product 
is used must comply with Directive 98/37/EC, Safety of 
Machinery. In particular, the machine manufacturer is responsible 
for providing a main switch and ensuring the electrical equipment 
complies with EN60204-1.
The level of integrity offered by the Optidrive control input 
functions – for example stop/start, forward/reverse and 
maximum speed, is not sufficient for use in safety-critical 
applications without independent channels of protection. All 
applications where malfunction could cause injury or loss of 
life must be subject to a risk assessment and further protection 
provided where needed.
The driven motor can start at power up if the enable input signal 
is present.
The STOP function does not remove potentially lethal high 
voltages. ISOLATE the drive and wait 10 minutes before starting 
any work on it. Never carry out any work on the Drive, Motor or 
Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor 
at speeds above or below the speed achieved when connecting 
the motor directly to the mains supply. Obtain confirmation from 
the manufacturers of the motor and the driven machine about 
suitability for operation over the intended speed range prior to 
machine start up.
Do not activate the automatic fault reset function on any systems 
whereby this may cause a potentially dangerous situation.
Optidrives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is 
provided. Do not carry out drilling operations with the drive in 
place, dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be 
prevented. Flammable material should not be placed close to  
the drive.
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 
3 phase) correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals 
U, V, W.
Do not install any type of automatic switchgear between the 
drive and the motor. This may cause the drive protection to 
activate, resulting in a trip and loss of operation.
Wherever control cabling is close to power cabling, maintain  
a minimum separation of 100 mm and arrange crossings at  
90 degrees.
Ensure that all terminals are tightened to the appropriate  
torque setting.
Do not attempt to carry out any repair of the Optidrive. In the 
case of suspected fault or malfunction, contact your local Invertek 
Drives Sales Partner for further assistance.

1

Intr
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Summary of Contents for Eco Optidrive ODV-3-220043-1F12-SN

Page 1: ...nput General Information and Ratings Introduction Mechanical Installation Electrical Installation LED Keypad and Display Operation Commissioning Parameters Extended Parameters Serial Communications Co...

Page 2: ...5 2 Selecting the Language on the OLED Display 32 5 3 Additional Display Messages 32 5 4 Changing Parameters 33 5 5 Parameter Factory Reset User Reset 34 5 6 Resetting the Drive Following a Trip 34 5...

Page 3: ...corporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC Directive 2004 108 EC When using...

Page 4: ...control cables whilst power is applied to the drive or to the external control circuits Danger Indicates a potentially hazardous situation other than electrical which if not avoided could result in da...

Page 5: ...621 100 3F12 MN 6A 30 40 1 10 No ODV 3 621500 3F12 MN 6A 37 50 150 No ODV 3 621800 3F12 MN 6B 45 60 180 No ODV 3 622020 3F12 MN 6B 55 75 202 No 380 480 Volt 3 Phase Input Model Code Frame kW HP Amps...

Page 6: ...3F1X TN ODV 3 220070 3F1D TN 2A 1 5 2 7 Yes ODV 3 220105 3F1X TN ODV 3 220105 3F1D TN 2A 2 2 3 10 5 Yes ODV 3 320180 3F1X TN ODV 3 320180 3F1D TN 3 4 5 18 Yes ODV 3 320240 3F1X TN ODV 3 320240 3F1D T...

Page 7: ...5 37 50 72 Yes ODV 3 540900 3F1N TN 5 45 60 90 Yes ODV 3 641 100 3F1N TN 6 55 75 1 10 No ODV 3 641500 3F1N TN 6 75 100 150 No ODV 3 641800 3F1N TN 6 90 150 180 No ODV 3 742020 3F1N TN 7 1 10 175 202 N...

Page 8: ...short this means that the low harmonic drives do not require an input choke and should not have one installed drives outside of the above frame sizes and supply voltage number of phases are of standa...

Page 9: ...installation For an up to date list of UL compliant products please refer to UL listing NMMS E226333 The drive can be operated within an ambient temperature range as stated in section 10 1 Environmen...

Page 10: ...89 18 1 39 9 6A 614 24 17 286 1 1 25 320 12 59 578 22 75 200 7 87 200 7 87 32 70 5 6B 726 28 58 330 13 320 12 59 680 26 77 225 8 85 225 8 85 43 94 8 Mounting Bolts Tightening Torques Frame Size Metric...

Page 11: ...15 20 28 175 6 89 520 20 47 8 0 31 8 50 0 34 15 0 60 23 50 7 6 865 34 06 330 12 99 330 12 99 830 32 68 200 7 87 840 33 07 10 0 39 1 1 0 44 22 0 86 55 121 2 7 1280 50 39 330 12 99 360 14 17 1245 49 02...

Page 12: ...in kg Ib 2 257 10 12 188 7 40 239 9 41 200 7 87 178 7 01 220 8 66 29 1 12 4 2 0 17 8 5 0 33 4 8 10 6 3 310 12 20 21 1 8 29 266 10 47 252 9 90 200 7 87 277 10 89 33 1 31 4 2 0 17 8 5 0 33 7 7 16 8 Mou...

Page 13: ...gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments s...

Page 14: ...use a suitable flat blade screwdriver to pull the release tab downwards and lift the bottom of the drive away from the rail first 3 8 Guidelines for Mounting IP55 Units Before mounting the drive ensur...

Page 15: ...m mounting clearances as shown in the table below must be observed The mounting site and chosen mountings should be sufficient to support the weight of the drives Using the drive as a template or the...

Page 16: ...table operating environment this should include Ambient temperature is at or below that set out in the section 1 1 1 Environmental with any relevant derating applied Heat sink fans where fitted freely...

Page 17: ...and 2 x 28 3mm 1 PG13 5 and 2 PG21 1 x M20 and 2 x M25 Size 3 IP66 1 x 20 5mm and 2 x 28 3mm 1 PG13 5 and 2 PG21 1 x M20 and 2 x M25 UL rated ingress protection Type is only met when cables are instal...

Page 18: ...able for rigid conduit system connection This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any cod...

Page 19: ...nnected to a suitable ground location to maintain touch potentials within safe limits In addition the motor ground must be connected to one of the ground terminals on the drive 4 2 4 Ground Fault Moni...

Page 20: ...ding EMC cable gland shielded to motor chassis 4 3 2 Recommended Cable Types by EMC Category Rated Supply Voltage Number of Input Phases Frame Size Effective Switching Frequency Maximum Motor Cable Le...

Page 21: ...ted at the motor end using an EMC type gland allowing connection to the motor body through the largest possible surface area Where drives are mounted in a steel control panel enclosure the cable scree...

Page 22: ...t current at the Optidrive Power terminals as defined in IEC60439 1 is 100kA 4 5 Optional Input Chokes The majority of the Optidrive Eco product range is based on a low harmonic solution using film ca...

Page 23: ...signed with low impedance to HF signals are recommended as a minimum Installation within a suitable steel or copper tube is generally also acceptable The cable screen should be terminated at the motor...

Page 24: ...g of the drive makes no difference to the available duration of the overload condition NOTE The 45kW 400V Eco model ODV 3 540900 3 overload capability follows that shown in the variable torque table i...

Page 25: ...DC 10Volt DC Output On board 10V DC Supply 10 mA 6 AI 1 DI 4 Analog Input 1 Digital Input 4 Speed Reference 1 0 10V 4 10 3 24 7 0V COM 0 Volt Common 0V Common for AI AO DI DO 8 AO 1 Analog Output 1 M...

Page 26: ...8 1 Parameter Group 2 Extended Parameters on page 45 The function of the analog input e g for speed reference or PID feedback for example is defined by parameters P1 12 and P1 13 The function of thes...

Page 27: ...lies with the definition of Safe torque off as defined by IEC 61800 5 2 2007 The STO Function also corresponds to an uncontrolled stop in accordance with category 0 Emergency Off of IEC 60204 1 This m...

Page 28: ...on Sto F 29 A fault has been detected within either of the internal channels of the STO circuit Refer to your Invertek Sales Partner 4 11 5 STO Function response time The total response time is the ti...

Page 29: ...source 1 7 Safety relay Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source Safety relay Protected shielded cables Wires should be protected again...

Page 30: ...thod selected in P1 13 o De energise the STO inputs Drive will display InHibit o Give a start command as per the start source method selected in P1 13 and check that the drive still displays Inhibit a...

Page 31: ...isplay Main Displayed Parameter Shows which of the selectable parameters is currently being shown on the main display e g Motor Speed Motor Current etc Operating Information Provides a real time displ...

Page 32: ...abled Drive is enabled running display shows the output frequency Hz Press the Navigate key to select alternative displays Press the Navigate key for 1 second The display will show the motor current A...

Page 33: ...ers LED Display TFT and OLED Display ECO 01 ECO 01 ECO 01 ECO 01 ECO 01 Stop P1 01 P1 08 30 0A P1 08 Stop 15kW 400V 3Ph 50 0Hz 30 0A P1 08 30 0 3 0 30 0A 15kW 400V 3Ph Press and hold the Navigate key...

Page 34: ...Stop All parameters are reset to Factory defaults 5 6 Resetting the Drive Following a Trip Optidrive ECO has many protection features designed to protect both the drive and motor from accidental dama...

Page 35: ...ble parameter group will be selected 5 8 3 Setting a Parameter to the Minimum Value 0 Whilst editing a parameter value press the Up and Down keys simultaneously The parameter will be set to the lowest...

Page 36: ...r through a boiler it may be necessary to set a speed to ensure the boiler does not run dry during operation 6 1 3 Acceleration and Deceleration Ramp Times Optidrive Eco units are factory set with acc...

Page 37: ...mum Default Units P1 01 Maximum Frequency Speed Limit P1 02 500 0 50 0 60 0 Hz Rpm Maximum output frequency or motor speed limit Hz or Rpm If P1 10 0 the value entered displayed is in Rpm NOTE The max...

Page 38: ...current This parameter is also effective when using alternative motor types P4 01 3 4 or 5 In this case the boost current level is defined as 4 x P1 1 1 x P1 08 P1 12 Primary Command Source 0 6 0 0 Te...

Page 39: ...eset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 9 3 Keypad Speed Reference O Stop C Run Enable O Normal Operation C Preset...

Page 40: ...When disabled Preset speed 8 can be selected as per preset speeds 1 4 P2 09 Skip Frequency Centre Point P1 02 P1 01 0 0 Hz Rpm Defines the centre point of the skip frequency band The width of the skip...

Page 41: ...en the motor current exceeds the adjustable limit 6 Motor torque limit Logic when the motor torque exceeds the adjustable limit 7 Analog input 2 limit Logic when the signal applied to the Analog Input...

Page 42: ...0 100 0 Setting the upper limited value for P2 1 1 and P2 15 please refer to P2 1 1 or P2 15 P2 17 Relay 1 AO1 Lower Limit 0 P2 16 0 0 Setting the lower limited value for P2 1 1 and P2 15 please refer...

Page 43: ...unction using the OptiTools Studio Suite PC software In addition if P2 25 0 P1 02 0 P2 10 0 and P2 09 P1 02 this ramp time is applied to both acceleration and deceleration when operating below minimum...

Page 44: ...ly start if Digital Input 1 is closed to Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter The numbers of rest...

Page 45: ...P3 03 is set to 0 by default which disables the differential time constant Care must be taken when adjusting this value outside of its default value P3 04 PID Operating Mode 0 1 0 0 Direct operation...

Page 46: ...drive will monitor the PID feedback level for the time entered in P3 16 If the PID feedback level does not exceed the threshold entered in P3 17 before the time in P3 16 expires then the drive will tr...

Page 47: ...ulator When P4 12 is enabled the value is retained during power off P4 13 Output Phase Sequence 0 1 0 0 U V W 1 U W V Direction of motor rotation when operating in a forward direction will be reversed...

Page 48: ...Select 0 7 0 When using an optional Fieldbus interface this parameter configures the parameter source for the 3rd process data word transferred from the drive to the network master during cyclic commu...

Page 49: ...0 0 25 0 0 3 P6 08 Max Speed Reference Frequency 0 20kHz 0 kHz P6 10 Function Block Program Enable 0 Disabled 0 1 Enabled P6 11 Speed Hold Time on Enable 0 250s 0s P6 12 Speed Hold DC Injection Time...

Page 50: ...ckage P8 02 Pump Stir Activation Time 1 6000 10 Seconds Set the time period that the stir function will be active once triggered excludes time for deceleration to stop P8 03 Pump Clean Function Select...

Page 51: ...0 1 0 When Fire mode is assigned to a digital input on the drive then the logic configuration for the input is set by P8 09 to allow normally open or normally closed activation Default behaviour is f...

Page 52: ...0 P8 17 30 0 Hz Rpm This parameter defines the speed at which an Assist Pump is stopped when using the Pump Cascade or Optiflow feature When the drive output decreases below this threshold one of the...

Page 53: ...e P9 19 Speed Reference Select Input 1 P9 20 Speed Reference Select Input 2 P9 21 Preset Speed Select Input 0 P9 22 Preset Speed Select Input 1 P9 23 Preset Speed Select Input 2 P9 28 Motorised Pot Up...

Page 54: ...plays the output level of the PID controller P0 11 Motor Voltage Volts Displays the instantaneous output voltage from the drive to the motor P0 12 Output Torque Nm Displays the instantaneous output to...

Page 55: ...29 Drive Type Displays the type details of the drive Three entry display First display Frame size and input voltage level Second display Power rating Third display Output phase count P0 30 Drive Seri...

Page 56: ...easured levels within the drive at various regular time intervals prior to a trip The values are frozen when a fault occurs and can be used for diagnostic purposes P0 41 Over Current Fault Counter P0...

Page 57: ...ls and inter drive communication The Modbus interface allows connection to a Modbus RTU network as described in section 10 2 Modbus RTU Communications 10 1 1 RS 485 Communications Electrical Connectio...

Page 58: ...order to reset any active faults or trips on the drive This bit must be reset to zero once the fault has been cleared Bit 3 Coast stop request Set to 1 to issue a coast stop command 2 Command Speed R...

Page 59: ...e read from the drive and written to depending on the operating mode of the drive some parameters cannot be changed whilst the drive is enabled for example When accessing a drive parameter via Modbus...

Page 60: ...s Ramp Control This parameter determines whether the acceleration and deceleration time of the drive is controlled by the drive internal parameters P1 03 Acceleration Time P1 04 Deceleration Time or c...

Page 61: ...of digital input 2 ON OFF BV14 Digital Input 3 R Status of digital input 3 ON OFF BV15 Digital Input 4 R Status of digital input 4 ON OFF BV16 Digital Input 5 R Status of digital input 5 ON OFF BV17 D...

Page 62: ...ercent AV15 Speed Reference C Speed reference value object Hertz AV16 User Ramp Time W User ramp value Seconds AV17 User PID Reference W PID controller user reference Percent AV18 User PID Feedback W...

Page 63: ...ftware Revision Protocol Version Protocol Revision Protocol Services Supported Protocol Object Type Supported Object List Max APDU Length Accepted Segmentation Supported APDU Timeout Number of APDU Re...

Page 64: ...d Object Types Supported An object type is supported if it may be present in the device For each standard Object Type supported provide the following data 1 Whether objects of this type are dynamicall...

Page 65: ...Does the BBMD support network address translation Yes No Network Security Options Non secure Device is capable of operating without BACnet Network Security Secure Device is capable of using BACnet Ne...

Page 66: ...x 500 600 Volts 10 3 50 60 Hz 11 3 Phase Imbalance All three phase Optidrive Eco units have phase imbalance monitoring The maximum permissible voltage imbalance between any two phases is 3 for full lo...

Page 67: ...M 100 330 11 4 3 380 480 Volts 3 Phase Input Models Frame Size Output Current Capacity Typical Power Rating Nominal Input Current Fuse or MCB Type B Maximum Cable Size Maximum Motor Cable Length A kW...

Page 68: ...Please see section 4 9 Control Terminal Wiring for further information The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the...

Page 69: ...to phase suitable for over voltage category iii and shall provide protection for a rated impulse withstand voltage peak of 2 5kV Where X is the supply voltage UL Listed ring terminals lugs must be us...

Page 70: ...ated on the front face of the unit as shown EMC L1 L2 L3 Frame Size 5 Frame Size 5 units have EMC Filter disconnection points only located on the front face of the unit as shown Frame Size 6a 6b Frame...

Page 71: ...4kHz 8kHz 10kHz 12kHz 14kHz 16kHz 18kHz 20kHz 24kHz 32kHz IP66 2 N A N A 0 0 0 0 0 0 N A N A 3 N A N A 0 0 0 6 N A N A N A N A IP55 4 N A N A 0 0 12 23 33 41 N A N A 5 N A N A 0 0 1 1 23 36 42 N A N...

Page 72: ...red at 256ms intervals prior to a trip in parameter P0 36 This fault is generally caused by excessive regenerative energy being transferred from the load back to the drive When a high inertia or over...

Page 73: ...5 Parameter Factory Reset User Reset 21 Motor PTC over heat Motor PTC Over Temperature The connected motor PTC device has caused the drive to trip analog input 2 configured for PTC device 22 Cooling F...

Page 74: ...to the power rating of the connected drive 45 Incorrect Supply Phase Sequence L1 L2 L3 Phase sequence is incorrect Applies to Frame Size 8 drives only indicates that the incoming power supply phase s...

Page 75: ...Version 3 05 Optidrive Eco User Guide 75 www invertekdrives com...

Page 76: ...82 HEMAN IN_V3 05U 82 HEMAN IN_V3 05 Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Tel 44 0 1938 556868 Fax 44 0 1938 556869 www invertekdrives com...

Page 77: ...The Invertek Eco range is available to purchase online at https invertek inverterdrive com...

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