Eaton H-Max Series Manual Download

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H-Max Series Drives IntelliPass®/IntelliDisconnect®
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H-Max Series Drives

Summary of Contents for H-Max Series

Page 1: ...H Max Series Drives IntelliPass IntelliDisconnect Frames 4 7 H Max Series Drives ...

Page 2: ...sible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by ...

Page 3: ...tional plug in PCBS 18 DIMENSIONS AND MOUNTING WIRING Schematic 26 Conduit plates 33 Input Power wiring 34 Motor wiring 36 Ground Wiring 39 Control wiring 40 INITIAL POWER UP INTELLIPASS AND INTELLIDISCONNECT INTELLIDISCONNECT OPERATION STARTING STOPPING OF THE MOTOR INTELLIPASS OPERATION STARTING STOPPING OF THE MOTOR Drive Mode 41 Bypass Mode 41 HOA Control IntelliPass 43 Key Parameters related ...

Page 4: ...DC EXT 24V DC Programmable B2 1 RO NC NO 1 RO NO 1 Thermistor B4 1 AI mA isolated 2 AO mA isolated B5 Card 3 Relay Dry Contact B9 1 RO NO 5 DI 42 240V AC Input BF Expander IO 1 AO 1 DO 1 RO I O Options in Slot B F2 2 relay and 1 Thermistor not available with L3 L4 Pilot light option replaces standard Relay1 pcb in Slot B and Fault Relay function Optional Communications in Slot D E C4 OPTC4 Lonwork...

Page 5: ...p 208VAC 10 6A Control 24VDC 40C H Max Series VFD Style No 3 3188 026A 285447 0008 MN04008005E and 65KA 208VAC 654321 Assembled in USA Serial No 120418 Options IS Eaton Catalog Number Factory options Eaton Order Serial Numbers Eaton Style Number Ratings Schematic and Instruction Manuals Eaton Catalog Number Factory options Eaton Order Number Eaton Style Number Ratings Assembled in USA 123456789012...

Page 6: ...Size 4 A 2 7 5 3 10 6 230 1 4 2 2 6 8 3 9 6 480Y 277 1 2 1 2 3 4 3 4 8 5 7 6 7 5 11 208 5 16 7 5 Size 5 7 5 24 2 10 30 8 230 5 15 2 7 5 22 10 28 480Y 277 10 14 15 21 20 27 208 15 46 2 6 Size 6 B 230 15 42 480Y 277 25 34 30 40 40 52 208 20 59 4 6 Size 7 C 25 74 8 7 30 88 230 20 54 6 25 68 7 30 80 40 104 480 50 65 60 77 75 96 6 Identiﬁcation H Max Series Drives IntelliPass IntelliDisconnect IL040080...

Page 7: ... Component locations Typical Component Locations H MaxTM Series Intellipass Active Energy Control An Eaton Green Solution 2 3 3 2 4 4 7 Identiﬁcation H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 8: ...Components IPass and IDisc Typical Component locations 8 Identiﬁcation H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 9: ...ns 208 230V up to 30Hp and 480V models up to 75 hp 3 Power Fuses are supplied wired to the Drive input They are provided between the disconnect device and drive The fuses are not used in the bypass mode The fuses are for drive protection only They are listed Class CC or Special Purpose Fuse cube fuses sized according to the following table This option cannot be used with IS Isolation switch or P6 ...

Page 10: ...CCC Fuses P3 option Cube Fuses P3 option P3 Drive Fuse Option 10 Factory Wired Options H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 11: ...ill remain active because of the separate 24Volt power supply but the Drive will not run The Drive Keypad is still powered and the bypass feature remains operational and the motor can be run in bypass using the keypad The input contactor I is energized at all times while in the drive mode if the door mounted selector switch us in the on position This option cannot be used with M1 Manual Bypass IS ...

Page 12: ...switch removes main power from the Drive The Drive display and logic will remain active because of the separate 24Volt power supply but the drive will not run The drive Keypad is still powered and the bypass feature remains operational and the motor can be run in bypass using the keypad This option cannot be used with P3 or P6 options See Typical IntelliPass Schematic Drive Isolation Switch Option...

Page 13: ...ced open and the bypass contactor will be forced closed The motor will immediately start and run full speed across the line regardless of the state of the system or drive 3 The Drive will be forced to the bypass mode and the Keypad Display will show Bypass When the switch is moved back the Drive position Drive operation is restored and the system may need to be restarted When the switch is in the ...

Page 14: ...ive A 120V 100W heater is installed in 3R enclosures size A B and a 200W heater are installed in enclosure size C A control trans former and fusing is also provided to power the heater See schematics for more information The heater includes a user adjustable thermostat for variable temperature control and an internal fan See pictures SETTING THE THERMOSTAT The heater is controlled by an adjustable...

Page 15: ...Heater Control Transformer Heater Thermostat Adjustment Heater Fuses See Schematic 15 Factory Wired Options H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 16: ...fails or the 24V power supply fails main power may still be present Always follow proper safety procedures to determine the presence of main power on the unit The red Drive Fault light indicates a Drive fault is present The green light indicates the system is commanded to run from the Drive and the Drive is in the run mode the drive out put contactor is also energized if the PE option is supplied ...

Page 17: ... B C frame Top Mount IPass 6 ALL ALL 2 XTCEXFAG11 Aux NO NC Contact D F G frame Top Mount IPass 7 ALL ALL 2 XTCEXFAG11 Aux NO NC Contact D F G frame Top Mount IDisc 4 ALL ALL 1 XTCEXFAC11 Aux NO NC Contact B C frame Top Mount IDisc 5 ALL ALL 1 XTCEXFAC11 Aux NO NC Contact B C frame Top Mount IDisc 6 ALL ALL 1 XTCEXFAG11 Aux NO NC Contact D F G frame Top Mount IDisc 7 ALL ALL 1 XTCEXFAG11 Aux NO NC...

Page 18: ...el Always maintain a maximum of 45 degrees between the lifting cables and the vertical plane Do not pass ropes or cables through the lifting eyes as sharp edges may cause excessive wear and possible failure Select or adjust rigging lengths to compensate for unequal weight distribution of the load to keep unit in the upright position Option Brand Config VFD Frame Voltage HP Qty P N Style Number Des...

Page 19: ...STANDARD ENCLOSURE SIZE 4 TYPE 1 12 DIMENSIONS MOUNTING 19 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 20: ...STANDARD ENCLOSURE SIZE 5 TYPE 1 12 DIMENSIONS MOUNTING 20 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 21: ...STANDARD ENCLOSURE SIZE 6 TYPE 1 12 DIMENSIONS MOUNTING 21 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 22: ...STANDARD ENCLOSURE SIZE 7 TYPE 1 12 DIMENSIONS MOUNTING 22 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 23: ...ENCLOSURE SIZE A TYPE 3R OVERSIZE TYPE 1 12 DIMENSIONS MOUNTING 23 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 24: ...ENCLOSURE SIZE B TYPE 3R OVERSIZE TYPE 1 12 DIMENSIONS MOUNTING 24 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 25: ...ENCLOSURE SIZE C TYPE 3R OVERSIZE TYPE 1 12 DIMENSIONS MOUNTING 25 Dimensions Mounting H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 26: ... few pages NOTE Power and Motor Leads must be in separate conduit Do not run control wires in same conduit as input power or motor wires Two grounding points are provided input ground and output ground Ground unit properly improper grounding could damage the unit 26 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 27: ...Intellidisconnect Standard SA option shown Dwg Ref 285446 0009 27 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 28: ...lidisconnect with PE option Output Contactor and P3 option Isolation Fuses SA option shown Dwg Ref 285446 0015 28 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 29: ...Intellidisconnect with P3 option Isolation Fuses SA option shown Dwg Ref 285446 0011 29 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 30: ...Intellipass Standard No Options SA option shown Dwg Ref 285447 0010 30 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 31: ...Intellipass with M1 option Manual Bypass SA option shown Dwg Ref 285447 0011 31 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 32: ...Intellipass with P3 L4 option SA option shown Dwg Ref 285447 0014 32 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 33: ... 7 have removable top and bottom conduit plates to make wiring and conduit connections easier See Dimension and Mounting section for access areas 33 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 34: ...AD is also provided with the XTPR Type E devices These devices provide a disconnect function and the IntelliPass models branch protection short circuit protection and Class 10 Motor overload protection while running in bypass These devices are factory adjusted to the nameplate value of unit See Input Wiring Table If necessary adjust the dial for proper Motor FLA see examples below If Necessary Set...

Page 35: ...C1 1 6 2 5 2 3 4 XTPR004BC1 2 5 4 3 4 8 XTPR6P3BC1 4 6 3 5 7 6 XTPR010BC1 6 3 11 7 5 11 XTPR012BC1 8 12 208 5 16 7 XTPR025DC1 20 25 MN03402004e XTPAXLSD 8 0 54 6 4mm Hexagon socket head spanner 7 5 24 2 XTPR025DC1 20 25 10 30 8 XTPR032DC1 25 32 230 5 15 2 XTPR016DC1 10 16 7 5 22 XTPR025DC1 16 25 10 28 XTPR032DC1 25 32 480Y 277 10 14 XTPR016DC1 10 16 15 21 XTPR025DC1 16 25 20 27 XTPR032DC1 25 32 20...

Page 36: ...ing HFDMP A B C D E 80A 40 50 60 70 80 100A 80 90 100 160A 100 115 130 145 160 Motor Wiring Motor connection points are identified by a label 1TA 1TB 1TC See Output wiring table in technical section for wiring and torque information Also see H Max Installation manual MN04008005E for more details on connections to drive output termi nals when an output contactor is not supplied For IntelliPass mode...

Page 37: ... Bypass Contactor B Typical IntelliPass with 2 Contactors Paralleling Bridge Paralleling Bridge Frame 7 Motor Connection Points are above parallel bridge Intellipass Frames 4 7 Motor Connection Points are below parallel bridge 37 Wiring H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 38: ...4Z 18 14 single double 11 1 2 0 8 x 5 5 1 x 6 mm flat Size 2 pozidriv 5 7 5 10 5 7 5 10 10 15 20 40 XTCE018C pub51232 pub51211 IL03407014Z 14 8 single double 28 3 2 0 8 x 5 5 1 x 6 mm flat Size 2 pozidriv 15 20 15 20 25 30 40 60 XTCE040D pub51216 IL03407033Z 14 1 single 12 2 dual 29 2 3 3 0 8 x 5 5 1 x 6 mm flat Size 2 pozidriv 50 98 XTCE065D 25 30 25 30 60 110 XTCE080F pub51188 IL03407039Z 8 3 0 ...

Page 39: ...0 Vac and 24 Vdc control I O in separate conduit if applicable Control I O terminals must be tightened to 4 5 lb 0 5 Nm In addition the IntelliPass models provide an additional External Interlock input on TBA 2 3 This can be used to remove the 24V power from the contactors and door control elements If is factory jumpered If removed it removes 24V power to the bypass and drive contactors It does no...

Page 40: ...s the added feature of a built in Drive Bypass This section gives basic information on operations for controlling the starting and stopping of the motor in both the Drive and Bypass modes For more information on Speed control and other Drive features see Application Manual MN04008006E The IntelliPass has 2 modes Drive mode normal VFD operation Bypass mode across the line The mode is selected via t...

Page 41: ... See Schematic Bypass Mode When the IntelliPass is in the Bypass mode the text Bypass is shown on status bar When the system is commanded to run in the Bypass mode the motor is connected to the line through the Bypass contac tor B The B contactor is controlled by the Drive logic via a Relay 1 output The Bypass mode can be selected in 3 ways Manually via the Drive logic controls i e Keypad Fieldbus...

Page 42: ...fect unit the stop command is given and the Drive reaches zero speed Once the Drive stops the Bypass mode is active and the keypad will display the Bypass mode The Bypass and motor will start when a valid start command is received Note that the Force Bypass function is the factory default for Digital Input 6 P2 3 6 2 located at TB16 on the control module and is also factory wired to the M1 Manual ...

Page 43: ...Bypass mode even if the Drive is in operative or removed from the system See schematic and the factory wired option section for more information HOA Control IntelliPass The Keypad HOA button is used for fast and easy changing between Hand Off and Auto control places the change the speed set point source HOA Control works in both the Drive and Bypass modes of operation However speed set point has n...

Page 44: ...Run This signal is active if the Drive mode has been selected and the run command is active this relay output controls the output contactor if should not be changed P DI2 Function DI6 Function set to Force Bypass If Force Bypass option has been selected for digital input and the input is activated the Drive goes to Bypass the next time it is started If the M1 option is supplied this input should n...

Page 45: ...45 IntelliPass IntelliDisconnect Technical information H Max Series Drives IntelliPass IntelliDisconnect IL04008003E April 2013 www eaton com ...

Page 46: ...eveland OH 44114 United States 877 ETN CARE 877 386 2273 Eaton com 2012 Eaton Corporation All Rights Reserved Publication No IL04008003E 004 April 2013 All trademarks are property of their respective owners IntelliPass IntelliDisconnect Technical information ...

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