Interroll PC 6000-10 A User Manual Download

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Interroll Pallet Control PC 6000

Version 2 (02/2020) en
Translation of original operating instructions

Table of contents

Introduction............................................................................................................................

Information about the manual..............................................................................................................

Contents...............................................................................................................................................

The manual is part of the product................................................................................................

Warning notices in this manual ............................................................................................................

Symbols.......................................................................................................................................................

Safety .....................................................................................................................................

State of the art..........................................................................................................................................

Intended use ..............................................................................................................................................

Unintended use .........................................................................................................................................

Personnel qualification ............................................................................................................................

Operators ...........................................................................................................................................

Qualified person ...............................................................................................................................

Electricians...........................................................................................................................................

Dangers.......................................................................................................................................................

Bodily injury ........................................................................................................................................

Electricity..............................................................................................................................................

Working environment ......................................................................................................................

Faults during operation ...................................................................................................................

Maintenance.......................................................................................................................................

Accidental motor start .....................................................................................................................

Interfaces to other devices.....................................................................................................................

Operating modes .....................................................................................................................................

Normal mode.....................................................................................................................................

Special mode......................................................................................................................................

Product information .............................................................................................................. 10

Product description ..................................................................................................................................

Overview of the functions......................................................................................................................

Structure .....................................................................................................................................................

Internal connections .................................................................................................................................

Scope of delivery .....................................................................................................................................

Type plate PC 6000 3 A ........................................................................................................................

Type plate PC 6000 10 A .....................................................................................................................

Technical Data...........................................................................................................................................

Dimensions..................................................................................................................................................

Transport and storage .......................................................................................................... 16

Transport.....................................................................................................................................................

Storage .......................................................................................................................................................

Summary of Contents for PC 6000-10 A

Page 1: ...i n t e r r o l l c o m G e r m a n y H c k e l h o v e n 4 1 8 3 6 G m b H T r o m m e l m o t o r e n I n t e r r o l l 3 6 2 0 1 7 0 0 0 0 0 1 2 3 4 1 1 1 2 8 2 7 User Manual Interroll Pallet Contr...

Page 2: ...time Copyright intellectual property right Texts images graphics and the like as well as their arrangement are protected by copyright and other protection laws Reproduction modification transfer or p...

Page 3: ...lification 8 Operators 8 Qualified person 8 Electricians 8 Dangers 8 Bodily injury 8 Electricity 8 Working environment 8 Faults during operation 8 Maintenance 9 Accidental motor start 9 Interfaces to...

Page 4: ...before the initial startup 24 Start 24 Startup characteristics 25 Parameter sets 25 Current measurement 25 Temperature sensor 25 LED indicators 26 Configuration options 26 Configuration via USB 26 Con...

Page 5: ...contractual agreements and technical documents apply to special versions The manual is part of the product 4 For trouble free safe operation and compliance with possible warranty claims read the manu...

Page 6: ...ith medium risk that could result in death or serious injury if it is not avoided CAUTION Identifies a danger with low risk that could result in minor or medium injury if it is not avoided NOTICE Iden...

Page 7: ...use is considered inappropriate Any modifications that affect the safety of the product are not permitted The product may only be operated within the defined operating limits Applications outside thes...

Page 8: ...operty damage from electrical voltage In principle all work on electrical equipment may be performed only by a trained electrician Dangers The following list provides information about the various typ...

Page 9: ...ule check the complete system for potential new danger zones switching on the conveyor Operating modes Normal mode Operation of the installed device at the end customer s as a component in a conveyor...

Page 10: ...directly via the digital inputs Pallet Drive control system 24VDC Pallet Control Pallet Drive Pallet Drive control system 24VDC Pallet Control Gear motors 400V 3 Interroll DriveControl ConveyorControl...

Page 11: ...ssible Parameterization and error acknowledgment with magnetic key possible Several parameter sets possible Output of error messages via LEDs and error output Structure IEC EN 60947 IP54 3x400VAC 3A 2...

Page 12: ...let Drive 1 control signals Scope of delivery The Pallet Control s scope of delivery contains the following components Pallet Control circuit board and housing 2 x PG screw connection M20 3 A M25 10 A...

Page 13: ...ckelhoven 41836 GmbH Trommelmotoren Interroll 36 2017 000001234 1112827 2 1 3 4 8 7 6 5 Type plate for Pallet Drive 1 Serial number 5 Connection data 2 CE mark 6 Manufacturer 3 Product standard 7 Date...

Page 14: ...to 40 C 22 F to 104 F Ambient temperature during transport and storage 40 C to 80 C 40 F to 176 F Max temperature change 1 K min 3 h 2 cycles Max relative humidity 93 at 40 C 104 F 14 days non condens...

Page 15: ...rive 2 Modus Hold 2 Input 1 Pallet Control for Pallet Drive 400VAC 209 160 97 97 55 95 Three holes with a diameter of 5 5 mm each for M5 hexagon socket screws are intended for fastening the Pallet Con...

Page 16: ...n 4 cardboard boxes on top of each other 4 Avoid heavy impacts during transport 4 Inspect each Pallet Control for visible damage after transport 4 In the event of damage take photos of the damaged par...

Page 17: ...oper installation 4 Close the housing correctly The tightening torque of the housing screw is 2 8 Nm 4 Firmly tighten cable connections or if not used apply dummy caps 4 Close USB cover Installation T...

Page 18: ...nded Incorrect grounding can result in the build up of a static charge causing the Pallet Control to malfunction or fail prematurely 4 Ensure that the existing electrical installation does not interfe...

Page 19: ...on along the appropriate length of the line 4 Feed the lines through the provided cable connectors into the device Size M20 3 A M25 10 A for the 400 V AC supply 2 size M16 3 A M20 10 A for the Pallet...

Page 20: ...by the operator see Warning notices concerning the electrical installation page 18 and see Technical Data page 14 1 X1 X2 X3 X4 Replacing fuses DANGER Danger to life electrocution 4 Fuses may be repl...

Page 21: ...ine diameter is 6 13 mm 3 A or 8 17 mm 10 A The M16 3 A or M10 10 A cable connectors on the left and right side of the housing are intended for connecting the drives The permissible line diameter is 4...

Page 22: ...behavior of the Pallet Drive The terminal designations are printed on the circuit board X1 X3 X4 X5 X2 Designation Function Direction 24 V DC input Supply input Dir Direction of rotation 0 V 4 0 V CC...

Page 23: ...inputs It is intended for connecting to the outputs of a RollerDrive control system If no RollerDrive control system is used it can be connected to a PLC or similar control system by using an adapter...

Page 24: ...nsure that there are no persons in the danger zones of the conveyor system NOTICE Observe Pallet Drive connection diagrams Damage to the Pallet Drive or Pallet Control is possible if connections are i...

Page 25: ...s Starting power Ramp time For configuration with a magnet see Configuration options page 26 one of the three preset parameter sets can be selected For configuration via USB it is possible to select a...

Page 26: ...atus Error 24VDC USB Pallet Drive 2 Pallet Drive 2 Modus Hold 2 400VAC Pallet Control LEDs Configuration options Configuration via USB USB service port IEC EN 60947 IP54 3x400VAC 3A 24VDC 2A In www in...

Page 27: ...for the installation of a driver This driver is supplied by Interroll with the Pallet Control Configurator The Pallet Control Configurator is available on the Interroll website in the support section...

Page 28: ...ersion 2 02 2020 en Translation of original operating instructions Setting parameter sets 4 Select Configuration Edit Parameter Sets in the menu 4 Select the parameter set to be edited 4 Set the desir...

Page 29: ...hour counter 4 Select Configuration Operating times in the menu The following operating times are recorded Total operating hours Operating time since last restart Total active time motor 1 Total acti...

Page 30: ...7 I P 5 4 3 x 4 0 0 V A C 3 A 2 4 V D C 2 A I n w w w i n t e r r o l l c o m G e r m a n y H c k e l h o v e n 4 1 8 3 6 G m b H T r o m m e l m o t o r e n I n t e r r o l l 3 6 2 0 1 7 0 0 0 0 0 1...

Page 31: ...t at the sensor Hold magnet longer than 2 seconds at the sensor Factory settings Reset Error LED flashes 3x Motor 1 LED flashes Motor 2 uses parameter set 1 Motor 2 Direction Error LED off Motor 2 LED...

Page 32: ...Pallet Controls for visible damage 4 Check all protective devices 4 Ensure that no drive connected to the Pallet Control is blocked 4 Precisely specify and monitor placement of the conveying goods 4 E...

Page 33: ...s and fastening must be checked in the course of regular inspection and maintenance work 4 Ensure that the screws of the Pallet Control are still firmly tightened 4 Ensure that the cables are still ro...

Page 34: ...d and authorized persons 4 Only shut down the Pallet Control after switching off the power 4 Ensure that the Pallet Control cannot be turned on accidentally 4 Remove all cables from the Pallet Control...

Page 35: ...During USB connection for configuration Off In all other cases Green Error On Error at one or both outputs Off No error Red 24VDC On 24 V supply voltage connected Off No 24 V supply Green 400VAC On L1...

Page 36: ...hecking the miniature fuses Error stops both motors Error is canceled automatically as soon as there is no longer an error Error LED flashes 3x Excessive current detected 4 Check whether there is an o...

Page 37: ...power supply 4 Checking the miniature fuses Motor does not turn Error LED is off Motor connections or holding brakes cabled incorrectly Polarity of holding brake reversed 4 Check motor connections 4...

Page 38: ...he requirements of the directives and standards listed below Applied EU Directives 2014 35 EU Low voltage directive 2014 30 EU EMC 2011 65 EU RoHS Directive Applied harmonized standards EN 61010 2 201...

Page 39: ...Interroll Pallet Control PC 6000 Version 2 02 2020 en Translation of original operating instructions 39...

Page 40: ...For your local contacts please visit interroll com contact copyright Version 2 02 2020 en Translation of original operating instructions...

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