Inficon HLD6000 Translation Of The Original Operating Instructions Download Page 69

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INFICON

Warning and error messages | 7

HLD6000-Operating-instructions-kinb43en1-05-(2107)

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No.

Message

Possible error sources

Troubleshooting

W547

Flow at reference line

too low

• Filter in the sniffer tip is

clogged.

• The sniffer tip is clogged or

defective.

• Replace the filters.

• Check the connection of the

sniffer line with the basic unit

(disconnect and reconnect; if

possible try a different sniffer

line).

• If the problem persists, contact

the INFICON customer service.

W548

Leak at reference line

• The filter in the sniffer tip is

clogged.

• Leak or defect in the sniffer tip

or the sniffer line.

• Replace the filters

• Check the plug and screw

connections.

• Check the connection of the

sniffer line with the basic unit

(disconnect and reconnect; if

possible try a different sniffer

line).

• If the problem persists, contact

the INFICON customer service.

W549

Measuring and

reference line are

swapped

• Poor calibration.

• Internal defect on the sniffer

line.

• Recalibrate the device.

• Contact INFICON customer

service.

6xx Calibration errors

W630

Calibration request

Calibration out of date or no longer

applicable.

• Recalibrate the device.

• Select a suitable interval in the

menu for the calibration request.

W631

Light barrier

overdriven

The light barrier in the calibration

opening gets too much light.

Avoid direct light and sunlight to the

calibration opening.

W632

Light barrier blocked

during run-up

Dust has accumulated in the

calibration opening and is

interrupting the light barrier.

• Switch the instrument off.

• Blow out the calibration opening

with clean compressed air.

• Restart the device.

If this does not work, then calibrate

externally with the COOL-Check or

an external calibration leak.

7xx Temperature errors

E709

Mainboard

temperature too low

The temperature sensor is

defective

Please contact INFICON customer

service

Summary of Contents for HLD6000

Page 1: ...Translation of the original operating instructions HLD6000 Leak detector kinb43en1 05 2107 Catalog No 510 025 510 027 510 127 510 028 510 128 From software version 1 24 or higher Operating unit ...

Page 2: ...INFICON GmbH Bonner Strasse 498 50968 Cologne Germany ...

Page 3: ...f the touchscreen 15 4 4 Measurement display elements 18 4 5 Sniffer line 19 4 5 1 Display on the sniffer line 20 4 6 Technical specifications 21 4 7 Factory settings 23 5 Installation 27 5 1 Setup 27 5 2 Sniffer line 27 5 2 1 Connecting the sniffer line 27 5 2 2 Exchanging the sniffer line 28 5 3 Sniffer tip 29 5 3 1 Replacing the sniffer tip 29 5 3 2 Using a water conservation sniffer tip 30 5 3...

Page 4: ...igure digital inputs 40 6 2 8 7 Setting the interface unit 40 6 2 9 Bus module 40 6 2 9 1 Creating a connection between the device and the bus module 40 6 2 9 2 Setting a bus module address 41 6 2 10 Setup scope of error messages 41 6 2 11 Access to the settings 41 6 2 11 1 Protecting settings via PIN assign 42 6 2 11 2 Switch from supervisor to operator 42 6 2 11 3 Switch from operator to supervi...

Page 5: ...ting to factory settings 59 6 11 Updating the software 59 6 11 1 Updating the software of the basic unit 60 6 11 2 Updating the software of the operating unit 60 6 11 3 Updating the software of the sniffer line 61 6 11 4 Updating the software of the I O module 61 6 12 Switch OFF 62 7 Warning and error messages 63 8 Maintenance 71 8 1 Basic unit 71 8 1 1 Replacing the filter plates 71 8 1 2 Cleanin...

Page 6: ...instructions kinb43en1 05 2107 9 2 Sending in the device 78 10 Appendix 80 10 1 Accessories and spare parts 80 10 2 Menu path 82 10 2 1 Diagnosis 82 10 2 2 Settings 82 10 2 3 Information 83 10 3 CE Declaration of Conformity 84 10 4 RoHS 85 Index 86 ...

Page 7: ...iated documents Interface description document no kirb43en1 1 2 Target groups This instruction manual is intended for the operator of the device and at technically qualified specialists with experience in the field of leak testing technology 1 3 Warnings DANGER Imminent hazard resulting in death or serious injuries WARNING Hazardous situation resulting in potential death or serious injuries CAUTIO...

Page 8: ...nts such as alcohol Sniffer line for R744 CO2 Sniffer line for R600a and R290 Also available as sniffer line R600a R290 PLUS to reduce sensitivity to solvents such as alcohol A test object always contains gas under overpressure Check the exterior of the test objects for escaping gas using a sniffer line sniffing method Operate the device only according to this instruction manual Comply with applic...

Page 9: ...nnel qualifications Make sure that authorized personnel have read and understood the operating instructions and all other applicable documents especially the information on safety maintenance and repairs before starting work Only have qualified personnel make the basic settings on the device The handling of the sniffer line can also be done by laymen according to instructions 2 3 Duties of the ope...

Page 10: ... to life from the contact of conductive parts inside the device Disconnect the device from the power supply prior to any installation and maintenance work Make sure that the electric power supply cannot reconnected without authorization Contact of the sniffer tip with live parts may result in danger to life Before starting the leak test disconnect electrically operated test objects from the power ...

Page 11: ...ick with instructions software 1 The scope of delivery of the HLD6000 with the order numbers 510 027 and 510 127 also includes a calibration leak Check the scope of delivery of the product for completeness after receipt Transport NOTICE Damage caused by transport Transport in unsuitable packaging material can damage the device Keep the original packaging Only transport the device in its original p...

Page 12: ...on the touchscreen of the basic unit Traces of the measured gases are frequently found in the atmosphere The HLD6000 measures the air in the atmosphere and takes the background concentration of the measured gas and other unwanted gases into account when calculating the measured value To be able to find leaks that exceeds a specific gas concentration set one or two setpoints on the basic unit If yo...

Page 13: ... as long as the meaning remains clear Fig 1 Front view 1 Touchscreen 2 LED operating display To display 3 states green in operation flashing green unit in operation touchscreen switched off red malfunction 3 Speaker 4 USB port To use a USB stick see Using a USB stick 32 5 Calibration opening for internal calibration 6 Sniffer line connection port ...

Page 14: ...Mains switch Turns the device on and off 2 M12 socket For connection of the INFICON I O module available as accessory see I O module 38 Length of the data cable Max 30 m 3 Ventilation slots 4 Carry handle 5 Power cable connection 6 Cover for fuse holder To replace fuses see Replacing the fuses 73 ...

Page 15: ...e serial number and production date 2 Filter plates 3 COOL Check calibration leak behind the cover 4 3 Assembly of the touchscreen The display primarily works with symbols Four symbols are always shown on the display the navigation buttons In addition depending on the context you will see additional symbols and elements see below the Function Keys table ...

Page 16: ... navigation buttons to control the various areas and functions of the device To get an overview of the setting options note the display of the menu trees see Menu path 82 The navigation buttons use different colors to show their status The buttons can appear in five different colors Gray Function is disabled Dark blue Function can be activated Light blue Function is active Red Error message displa...

Page 17: ...are located in the blue margin of the main display area The navigation buttons use different colors to show their status The buttons can be displayed in three different colors gray light blue white Gray Function is disabled Light blue Function can be activated White Function is active Symbol buttons for measuring and for standby Use this button to change the display from a bar graph to a line grap...

Page 18: ... required you can recalibrate the touchscreen 1 Switch the instrument off 2 Remove the sniffer line 3 Switch on the device without connected sniffer line 4 If error message 130 is displayed lead the sniffer tip into the calibration opening at the front of the basic unit within 30 seconds ð Touch calibration is started 5 Follow the instructions on the touchscreen 6 Switch the device off and reconne...

Page 19: ...device There are sniffer lines for verification of a single gas or sniffer lines for the verification of several gases see Intended use 8 The sniffer line which is delivered as standard is 4 8 m long A sniffer line is made of a line a sniffer probe and a sniffer tip The filter holder at the end of the sniffer tip is made of plastic This reduces the risk of scratching the surfaces to be sniffed Sni...

Page 20: ...e of gas or sniffer line If the setpoint is exceeded the color of the status LED switches from green to yellow see the following table You can also set the illumination LEDs to flash at the lower end of the sniffer tip see Setting up the sniffer probe 46 Signals of the Status LED on the handle grip Operating status LED Not connected Off No communication Blue flashing Run up Blue Standby Blue flash...

Page 21: ...perature 0 C to 50 C Max relative humidity up to 31 C 80 Max relative humidity from 31 C to 40 C Decreasing on linear basis from 80 to 50 Max relative humidity above 40 C 50 Degree of contamination II according to DIN EN 61010 1 Only non conductive contamination Occasionally temporary conductivity may occur due to condensation Max altitude above sea level 2000 m Electrical data Power supplies and ...

Page 22: ... yr SMART SMART PLUS 0 300 g a 10 7 oz yr Time constant of the signal from the leakage rates 1 s Gas flow Measured at 1 atm 1013 mbar at sea level The flow rate changes with the geographical height and barometric pressure 320 sccm typical for a standard sniffer line 250 sccm typical for a PLUS sniffer line Attenuation factor for interfering gas signal of isopropanol when using a PLUS sniffer line ...

Page 23: ...r user gas 1 0 0 Factor user gas 2 0 0 Factor user gas 3 0 0 Error information operator No and text Error information supervisor No text and info Filter change request On Filter change interval 40 hours Gas of R600a sniffer line R600a Gas in the SMART sniffer line R134a Gas of R600a sniffer line R600a I O module log ASCII Auto standby interval 2 min Interval for calibration request 60 min Calibrat...

Page 24: ...AL external Configuration PLC Input 6 No function Configuration PLC Input 7 Delete Configuration PLC Input 8 No function Configuration PLC Input 9 No function Configuration PLC Input 10 No function Volume 5 Leakage rate setpoint 1 5 0 g a Leakage rate setpoint 2 10 0 g a Show measured value On Module at M12 connector I O Name user gas 1 User 1 Name user gas 2 User 2 Name user gas 3 User 3 Phase 20...

Page 25: ...per limit log Operator Display unit leakage rate Operator Autoscale Operator Bus module address Supervisor Data recording Operator Date and time Supervisor Diagram of the leakage rate Operator Factor user gas Supervisor Error information operator Supervisor Error information supervisor Supervisor Filter change request Supervisor Filter change interval Supervisor Gas of R600a sniffer line Superviso...

Page 26: ...ervisor Phase SERVICE External calibration leak Supervisor Interface unit leakage rate Supervisor Sniffer light alarm configuration Supervisor Sniffer light brightness Supervisor Probe key configuration Supervisor Setpoint audio alarm Supervisor Screenshot with probe key Supervisor Record interval Operator Memory location Operator Language Operator Show warnings SERVICE Value axis decades Operator...

Page 27: ...e away from sources of liquid and moisture NOTICE Property damage due to overheated device The device heats up during operation and can overheat without sufficient ventilation Please note the technical data see Technical specifications 21 Ensure sufficient ventilation especially on the ventilation slots on the left and right of the device At least 20 cm of free space on the sides at least 10 cm in...

Page 28: ...ing the sniffer line 1 Select the sniffer line of the gas you wish to detect 2 Switch the instrument off 3 To release the plug on the sniffer line from the socket of the device pull the grooved ring on the plug until the lock is opened 4 Pull off the sniffer line 5 Attach the new sniffer line ð You can switch the device back on again HLD6000 with one PLUS sniffer line To operate a PLUS sniffer lin...

Page 29: ...ake when replacing sniffer tip parts Fig 7 Sniffer tip 1 Filter block 2 Guide pin 3 Cap nut 4 Sniffer tip 5 Filter holder 1 Switch the instrument off 2 Loosen the cap nut until the sniffer tip can be pulled out 3 Insert the new sniffer tip into the sniffer probe in such a way that the guide pin runs into the groove of the sniffer probe opening 4 Tighten the cap nut 5 Calibrate the device see Time ...

Page 30: ...nstrument Do not hold the sniffer line with the sensor pointing up since moisture will flow into the sensor as a result If liquid has been spilled in the direction of the sensor hold the sniffer line with the tip pointing down and run the device for about 10 minutes With the water conservation sniffer tip installed you cannot calibrate with the internal COOL Check 5 3 3 Using flexible sniffer tip ...

Page 31: ... necessary to shorten the extension hose cut off the end of the extension hose that you use to sniff the test object at an angle of about 45 1 To attach the extension hose to the sniffer tip screw the adapter from the set with the extension hose to the filter holder at the end of the sniffer tip ð Make sure that the short extension hose at the end of the adapter encloses the filter holder 2 Insert...

Page 32: ...COOL Check is available for the R744 CO2 and R600a R290 gases Solely calibrate the sniffer line for the R744 and R600a R290 gas using external calibration leaks To change the COOL Check see Change calibration leak SMART only 74 5 5 Connecting to the power supply system WARNING Danger from electric shock Improperly grounded or fused products may be dangerous to life in case of a fault The use of th...

Page 33: ...rring measured data from the internal memory to a USB stick 55 The USB stick must be formatted in the FAT file system 5 7 Connecting a PC Connection is done using the I O module see Accessories and spare parts 80 Please refer to the Interface Protocols doc no kirb43en1 for further information on data exchange ...

Page 34: ...operation for at least 30 minutes to achieve all measuring and filtering characteristics The measurement sensitivity may change within the first 30 minutes Do not calibrate or measure until 30 minutes after switching on the device 1 Make basic settings see Basic settings 35 2 Make adjustments to settings for the measuring process and calibrate the device see Settings for the measurements 45 If the...

Page 35: ... earlier state if required see Save parameters 43 6 2 1 Setting the language You can choose from the following languages for the touchscreen display English factory setting German French Italian Spanish Portuguese Chinese Japanese Setup Language In order to switch to English from another language directly after switching on the device press EN on the device s touch screen during run up 6 2 2 Setti...

Page 36: ...e see Standby 55 it is also possible to set up an auto standby function This setting defines the period of time after that the device automatically enters standby mode when not in use HLD6000 with one PLUS sniffer line This feature is not available for PLUS sniffer handles For these handles the setting is ignored and the device does not automatically switch to standby mode However it is still poss...

Page 37: ...r changing the time axis between 15 s 30 s 60 s 120 s 240 s 480 s 960 s ð Units for displaying the leakage rate g a factory setting lb yr mbar l s oz yr Pa m s ð Brightness Display brightness For selecting brightness choose between 20 30 40 50 60 70 80 90 or 100 Display off after Choosing whether the display is switched off after 30 s 1 min 2 min 5 min 10 min 30 min or 1 h The time runs after a ke...

Page 38: ...ruction manual IO1000 I O module document no jiqc10 6 2 8 1 Create a connection between the device and the I O module 1 Switch the instrument off 2 Connect the INFICON I O module with a data cable to the M12 socket on the rear of the device see Basic unit 13 Fig 2 3 Switch on the HLD6000 4 Setup Interfaces Device selection 5 Select I O 6 Confirm with 6 2 8 2 Configuring analog outputs You can dete...

Page 39: ...ting up the I O module protocol If necessary set the format of the I O module protocol 1 Setup Interfaces I O module Protocol ð See also Interface description HLD6000 doc no kirb43en1 2 Select between ASCII LD Normal and Simple 3 Confirm with 6 2 8 5 Configuring digital outputs 1 Setup Interfaces I O module PLC outputs 2 Select one of the 8 PLC outputs and allocate a function to it Setpoint 1 or 2...

Page 40: ... Interfaces I O module Units 2 Select the unit for the output of leakage rates from the following options g a factory setting lb yr mbar l s oz yr Pa m s 3 Confirm with 6 2 9 Bus module On the USB stick that comes with the HLD6000 and the BM1000 bus module you will find further bus module files This also includes the GSD file for PROFIBUS which is located in the Manuals Interface Description folde...

Page 41: ...vice This can be set up separately for the supervisor and the operator 1 Setup Advanced setup Error information 2 Under Error information operator or Error information supervisor choose between No No and text No text and info 3 Confirm with 6 2 11 Access to the settings Role concept If you are logged in as a supervisor then you can change all settings available in the device protect against change...

Page 42: ...r 1 Access Ctrl Supervisor PIN Assign 2 Enter a 4 digit number of your choice as the PIN ð So that your settings are protected do not select 0000 see Access to the settings 41 section Starting procedure in delivery condition To cancel protection again enter 0000 as the PIN factory setting If you have forgotten the supervisor PIN then please contact the INFICON service team Further information can ...

Page 43: ...lect all parameters or just individual parameters 4 Confirm with ð If necessary the saved parameters can be transferred back to the device see Load parameters 43 6 2 13 Load parameters As supervisor you can transfer all parameters belonging to the selected parameter file from the USB stick onto the device If you are logged in as an operator then only those parameters which you are authorized to ac...

Page 44: ...ration INFICON 44 90 HLD6000 Operating instructions kinb43en1 05 2107 3 Under Screenshot with probe key choose between On or Off 4 Confirm with For further information on saving screenshots see Measuring 52 ...

Page 45: ...th setpoints by pressing the button on the sniffer line You can only use setpoint 2 when the function for the sniffer line button is set to Setpoint in the settings see Setting up the sniffer probe 46 1 Setpoints Leakage Rate Setpoint 2 2 Adjust Example of two setpoints To identify leaks measure a test object sensitivity with low setpoint without pressing the button on the sniffer line If the devi...

Page 46: ...esult 1 10 Setpoint Low frequency 1 10 setpoint up to 10 setpoint Rising frequency 10 setpoint High frequency 6 3 3 Setting up the sniffer probe Set Up Sniffer line Key configuration You can change between both setpoints via the button on the sniffer probe This function can be switched either on or off Setpoint or Off Regarding setpoints see Setting setpoints 45 To replace the setpoints see Measur...

Page 47: ...Option 1 Calibrate the device with the desired gas using an external calibration leak 1 Gas 2 Set the desired user defined gas ð The calibration factor should be set to 0 in the settings window under Factor user gas 3 Then calibration with the external calibration leak can be carried out see Calibrate with external calibration leak 50 Option 2 Calibrate the device with the desired gas without an e...

Page 48: ...n external calibration leak with R600a If sniffing with the R290 then the displayed measurement results will be 7 too high It is therefore recommended to also set the setpoint 7 higher than for sniffing with the R600a If the calibration has been carried out in g a for example after switching to the units mbar l s or Pa m 3 s the measured values are inaccurate When converting units from R600a to R2...

Page 49: ...n calibration can only take place with one external calibration leak The gas that leaks from the calibration leak is carried away by strong air currents Keep this in mind when for example a fan blower is standing in your surroundings Strong air currents provide false results when calibrating If you have assembled an extension hose for the sniffer tip then before calibrating with the internal COOL ...

Page 50: ... calibration is only checked see Checking the calibration with an internal COOL Check 51 3 Keep the sniffer line still and straight during calibration ð The display shows individual calibration phases and informs you whether or not calibration was successful 6 3 6 3 Calibrate with external calibration leak The gas that leaks from the calibration leak is carried away by strong air currents Keep thi...

Page 51: ...ht as long as the device is calibrating ð The display shows individual calibration phases and informs you whether or not calibration was successful 6 3 6 4 Checking the calibration with an internal COOL Check The calibration can also be checked without changing calibration values You can find out whether calibration is necessary 1 Switch to measurement display 2 Lead the sniffer tip into the calib...

Page 52: ...s and cause property damage or personal injury Do not suck up liquids into the device Use the water conservation tip in humid environments ü A sniffer line is connected to the basic unit ü The device has started up and is warmed up see Switch ON 34 An HLD6000 to which a PLUS sniffer line is connected must typically operate for at least 30 minutes to ensure full sensitivity ü The device is calibrat...

Page 53: ...time the screenshot is also saved when switching to setpoint 2 If there is a leak it will be reported in the displays with LEDs in the handle and depending on your settings also accompanied by an acoustic signal 6 5 Measurement data 6 5 1 Measurement data recording You can save measurement data as files in TXT format The device creates a new TXT file every hour There is approx 16 MB of free intern...

Page 54: ... Ser No 00000000000 HLD6000MB V0 22 06 1 04 00 Probe V1 00 Probe Ser No HLD5000 probe Probe Type SMART R134A IO1000 V0 05 00 0 02 02 IO1000 Ser No 00000000000 BM1000 not connected Start time 23 06 2014 08 58 25 Time Leakrate g a Status 0 0 1 82E 02 MEASURE 0 5 1 82E 02 MEASURE 1 0 4 16E 03 MEASURE 1 5 1 29E 02 MEASURE 2 0 0 00E 00 MEASURE 2 5 1 02E 02 MEASURE 3 0 1 75E 03 MEASURE 3 5 3 43E 03 MEAS...

Page 55: ...you wish to copy 4 Confirm your selection with 6 5 4 Deleting measurement data If the internal memory has no more available space for the data record then measured data can be deleted 1 Recorder Delete 2 Select the files you wish to delete 3 Confirm your selection with 6 6 Standby The device switches to idle mode when you select the button in the measurement display of the device Either pressing t...

Page 56: ... selection by pressing one of the following buttons Basic unit COOL Check I O module Parameter list Sniffer line Operating unit Bus module ð The stored device specific information is displayed 3 View the desired information These include for example ð under Basic Unit there is information regarding the software version the serial number of the device the operating hours and the interior housing te...

Page 57: ...og see Setting the display 36 Diagram maximum value lin see Setting the display 36 Display upper limit lin see Setting the display 36 Display upper limit log see Setting the display 36 Display unit leakage rate see Setting the display 36 Auto scale see Setting the display 36 Bus module address see Setting a bus module address 41 Data record see Measurement data recording 53 Date see Setting date a...

Page 58: ...ART sniffer line 46 Name user gas 2 see Setting up the gas for the SMART sniffer line 46 Name user gas 3 see Setting up the gas for the SMART sniffer line 46 Phase see Calibrating 48 changeable by service Calibration leak external see Calibrate with external calibration leak 50 Interface unit leakage rate see Setting the interface unit 40 Sniffer light alarm configuration see Setting up the sniffe...

Page 59: ...press the Reset button next to the Basic unit settings See also Factory settings 23 ð If you want to restore the factory settings for access press the Reset button next to Parameter access level See also Factory settings 23 Table 2 ð To reset the device to the factory settings press all Reset buttons one after the other See also 2 Save parameters 43 6 11 Updating the software Software updates from...

Page 60: ...on information 5 Select the Start button to start the update 6 Do not switch off the device and do not remove the USB flash drive while the software is being updated 7 Follow the instructions on the touchscreen and wait until the update is complete 8 If the system displays warning 104 or 106 close it with 6 11 2 Updating the software of the operating unit The software is included in 2 files named ...

Page 61: ...ed 6 11 4 Updating the software of the I O module The software on the I O module can be updated from the HLD6000 provided that the I O module is connected and works perfectly The software is included in the file named Flash_IO1000_Vxx xx xxx bin 1 Copy the file into the main directory of a USB flash drive 2 Connect the USB flash drive to the USB port on the device 3 Update I O Module ð The display...

Page 62: ...6 Operation INFICON 62 90 HLD6000 Operating instructions kinb43en1 05 2107 6 12 Switch OFF You can switch off the device at the mains switch at any time The parameters set in the device remain saved ...

Page 63: ...e cause of the error then start operation again by pressing the button The following table displays all the warnings and error messages It states possible causes for the malfunction and instructions on troubleshooting No Message Possible error sources Troubleshooting 1xx system error W102 Timeout of EEPROM basic unit Basic unit EEPROM defective Contact INFICON customer service W104 An EEPROM param...

Page 64: ...update of the I O module to a newer version W127 Wrong bootloader version The boot loader software is not compatible with the application Contact INFICON customer service E130 Sniffer line not connected The sniffer line cannot be addressed by the basic unit Check the connection of the sniffer line with the basic unit disconnect and reconnect if possible try a different sniffer line If the problem ...

Page 65: ...not connected correctly Eliminate sources of disturbance Check the connection of the sniffer line with the basic unit disconnect and reconnect if possible try a different sniffer line If the problem persists contact the INFICON customer service E138 Check sum error in sniffer line EEPROM The EEPROM of the sniffer line has incorrect data or is defective Contact INFICON customer service E139 Empty E...

Page 66: ...OL Check is not connected correctly The COOL Check or the basic unit is defective Check the COOL Check connection Check the connection of the COOL Check to basic unit separate and reconnect try another COOL Check if possible If the problem persists contact the INFICON customer service W166 Audio amplifier is faulty Error in the internal audio amplifier Contact INFICON customer service 2xx voltage ...

Page 67: ...ne is defective Internal defect in the basic unit Check the connection of the sniffer line with the basic unit disconnect and reconnect if possible try a different sniffer line If the problem persists contact the INFICON customer service W324 Lamp current out of range Sniffer line connection or infra red source in the sniffer line is defective Internal defect in the basic unit Check the connection...

Page 68: ...r line with the basic unit disconnect and reconnect if possible try a different sniffer line If the problem persists contact the INFICON customer service W545 Flow at measuring line too low The filter in the sniffer tip is clogged Sniffer tip is clogged or defective Internal filter of sniffer line blocked only PLUS sniffer line Replace the filters Check the connection of the sniffer line with the ...

Page 69: ...contact the INFICON customer service W549 Measuring and reference line are swapped Poor calibration Internal defect on the sniffer line Recalibrate the device Contact INFICON customer service 6xx Calibration errors W630 Calibration request Calibration out of date or no longer applicable Recalibrate the device Select a suitable interval in the menu for the calibration request W631 Light barrier ove...

Page 70: ...enings or replace the filter plates Contact INFICON customer service W730 Temperature COOL Check out of range The basic unit is standing on a hot surface The temperature around the main unit is too high or too low Remove the device from the hot surface Decrease or increase the temperature around the device 9xx Maintenance information W902 COOL Check is almost empty The COOL Check is empty The basi...

Page 71: ...the power supply prior to any maintenance work Ensure that the electrical supply cannot be switched back on unintentionally A Phillips tip screwdriver is needed for some maintenance work 8 1 Basic unit 8 1 1 Replacing the filter plates Spare filter plates Order no 200 005 506 Required tools Screwdriver Two filter plates on the base of the device filter dust out of the sucked in air If the filters ...

Page 72: ...ply 2 Turn the device carefully to its side 3 Loosen the two screws in the middle of the filter holder see figure above view from below 4 Remove the filter plates 5 Clean the filter plates depending on the degree of pollution e g with clean compressed air or a brush or replace the filter plates 6 Reinstall the filter plates 7 Tighten the screws in the middle of the filter holder 8 1 2 Cleaning the...

Page 73: ...isconnected from the power supply 2 Carefully pull the cover out of the device with the fuses attached beneath until the fuse holder can be tipped over to one side 3 Remove the fuses and check them for any damage 4 If necessary replace the fuses The two fuses used must be exactly the same see Technical specifications 21 5 Press the fuse holder along with the fuses back into the starting position u...

Page 74: ... HLD6000 Operating instructions kinb43en1 05 2107 8 1 5 Change calibration leak SMART only COOL Check Order no 511 010 Required tools None Note on the biennial maintenance cycle This time of use is reduced after prolonged storage ...

Page 75: ...ns You can send it to INFICON or to your supplier for disposal 8 2 Sniffer line NOTICE Material damage from compressed air Compressed air can damage tine inside of the sniffer line Never try to clean the probe or the filter holder with compressed air The following filters are installed in the sniffer line Standard and PLUS of the device Filter holder with fine filters in the sniffer tip Filter blo...

Page 76: ...ears after 40 hours Regardless of the elapsed time the device issues a warning or error message in case of pollution 8 2 2 Replacing the filter block all sniffer lines Filter block for the sniffer tip 20 units Order no 511 018 Required tools None Change the filter block with the integrated fine filters at least 1 x per month The filter block can be found at the base of the sniffer tip see Sniffer ...

Page 77: ...ance cycle Personnel Additional information Two yearly Operating personnel 8 1 5 Change calibration leak SMART only If soiled Operating personnel 8 1 1 Replacing the filter plates 8 2 2 Replacing the filter block all sniffer lines 40 h Operating personnel 8 2 1 Replacing the filter holder all sniffer lines ...

Page 78: ...ions of your country 9 2 Sending in the device WARNING Danger due to harmful substances Contaminated devices could endanger the health The contamination declaration serves to protect all persons who come into contact with the device Fill in the declaration of contamination completely 1 Please do not hesitate to contact the manufacturer and send a completed declaration of contamination before sendi...

Page 79: ...INFICON Decommissioning 9 HLD6000 Operating instructions kinb43en1 05 2107 79 90 ...

Page 80: ... 511 022 400 mm long flexible includes 6 filter holders and 5 filter blocks 511 024 Extension hoses for the sniffer tip 400 mm flexible 20 units including 1 centering ring and 1 adapter 511 020 400 mm 45 angled 20 units including 1 centering ring and 1 adapter 511 029 Filter for the sniffer tip Filter holder for the sniffer tip 20 units 511 027 Filter block for the sniffer tip 20 units 511 018 Ext...

Page 81: ... rate 3 5 g a 122 21 R290 leakage rate 7 8 g a 122 31 Module I O module 560 310 BM1000 Profibus module 560 315 BM1000 PROFINET IO module 560 316 BM1000 Device Net module 560 317 BM1000 Ethernet IP module 560 318 Data cable LD 2 m 560 332 Data cable LD 5 m 560 335 Data cable LD 10 m 560 340 ...

Page 82: ...ttings 1 Access Ctrl Operator 2 Access Ctrl Supervisor 3 Access Ctrl Supervisor PIN Assign 4 Setup Language 5 Setup Request 6 Setup Auto Standby 7 Setup General Date and Time 8 Setup Advanced setup Error information 9 Setup Advanced setup SMART user gases 10 Setup Calibration leak external 11 Set Up Sniffer line 12 Display Settings 13 Display settings Screenshot 14 Gas 15 Volume 16 Parameter Load ...

Page 83: ...le Analog scale 27 Setup Interfaces I O module Analog outputs 28 Setup Interfaces I O module PLC outputs 29 Setup Interfaces I O module PLC inputs 30 Setup Interfaces I O module Units 31 Setup Interfaces I O module Protocol 32 Setpoints Leakage Rate Setpoint 1 33 Setpoints Leakage Rate Setpoint 2 34 Setpoints Setpoint alarm 10 2 3 Information 1 Bus module 2 COOL Check 3 Operating unit 4 Basic unit...

Page 84: ...10 Appendix INFICON 84 90 HLD6000 Operating instructions kinb43en1 05 2107 10 3 CE Declaration of Conformity ...

Page 85: ...INFICON Appendix 10 HLD6000 Operating instructions kinb43en1 05 2107 85 90 10 4 RoHS ...

Page 86: ...leak 74 Connecting a PC 33 Connecting the sniffer line 27 COOL Check change 74 Lifetime 75 Creating screenshots 43 53 Cross sensitivity 12 D Declaration of Contamination 78 79 Dimensions 21 E Error messages 63 Exchanging the sniffer line 28 Extension hose 31 F Factor user gas 47 Function symbols 15 H Histories 56 I I O module 38 M Measure Procedure 52 Measurement data Delete 55 evaluating 54 recor...

Page 87: ...points 45 Settings for the measurements 45 SMART sniffer line 46 User defined gas 47 Sniffer handle 20 Sniffer line PLUS 12 Storage 11 T Technical data 21 Touchscreen 15 U Updating the software 59 USB stick recording 53 Using a USB stick 32 Using calibration leaks 32 W Water conservation sniffer probe 30 ...

Page 88: ...Index INFICON 88 90 HLD6000 Operating instructions kinb43en1 05 2107 ...

Page 89: ......

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