IGBT Capio plus ILSCP24 Installation And Operation Manual Download Page 48

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IGBT D

IMMER

ACKS

Installation

& Operation

Have you...

___

Left the proper clearance for ventilation and to open / close the rack door?

___

Left the proper clearance above the rack for airflow?

___

Mounted the rack securely?

___

Sealed all air leaks?

___

Properly terminated all load wires?

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Checked line power and load wiring impedances?

___

Used the control cable types called out in the system drawings and/or specifications?

___

Routed control cables as shown in system drawings?

___

Put the rack key in a safe place or turned it over to the owner?

___

Protected rack from construction dust and debris?

___

Cleaned installation dust and debris from rack?

___

Read the "NOTICE TO CONTRACTOR" on page 32?

___

Called Lightolier Controls® to arrange for approval?
(Complete the "ENGINEERING CHECK-OUT REQUEST FORM" at the end of this manual.)

Checklist

Do not energize the Capio

Plus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls. Contact Technical

Support at +1-866-526-2731 to arrange for approval. Refer to page 53.

Summary of Contents for Capio plus ILSCP24

Page 1: ...2731 P N 85 5548 IMPORTANT RETAIN THESE INSTRUCTIONS FOR THE END USER DO NOT DISCARD WARNING Before installation disconnect power at circuit breakers or remove fuses to avoid electrical shock or damag...

Page 2: ...ng DMX512 Control Wiring Single Rack 22 Installing DMX512 Control Wiring Multiple Racks 22 Installing Ethernet Control Wiring Single Rack 22 Installing Ethernet Control Wiring Multiple Racks 22 Finish...

Page 3: ...0 Capio Plus System Configuration 40 Administrative Mode 40 Saving Files 41 System Polling Guardian NT Only 41 Dimmer Load Snapshot Guardian NT Only 42 Total Load Reporting Guardian NT Only 42 Guardia...

Page 4: ...received with your packing list Gather tools You will need the tools listed below Pick an appropriate location for the rack The rack should be installed on an industrial grade floor The room in which...

Page 5: ...om the U S Government Printing Office Washington DC 20402 stock no 004 000 00345 4 LOCATION The rack should be installed on an industrial grade floor with sufficient load capacity to support it For ra...

Page 6: ...el for line load wire entry Removable panel for line load Knockouts 2 to right of rightmost rack 18 above rack 36 in front of rack 82 0 208 28 cm 6 25 15 9 cm Opening 6 3125 16 03 cm 0 875 2 2 cm 12 5...

Page 7: ...ver Neutral wiring bus Rack Control Module RCM upper back plane Phase A feed lug Phase B feed lug Ground wiring bus optional Phase C feed lug Removable wiring cover Exhaust fan Dimmer lower back plane...

Page 8: ...CK CONTROL MODULE RCM Figure 4 15A and 20A IGBT Dimmer Modules CP15HP CP20HP Power data connector Circuit breakers with interlocking latch Test focus buttons and status indicators Heat sink Power conn...

Page 9: ...r Module CP50 Power data connector Circuit breaker with interlocking latch Test focus buttons and status indicators Heat sink Figure 6 15A and 20A Constant Circuit Module CP15CC CP20CC Power data conn...

Page 10: ...a connector Circuit breaker with interlocking latch Figure 8 SINGLE 20A PowerSpec HDF Fluorescent Dimmer Module CP20HDF Heat Sink Test focus buttons and status indicators Power data connector Circuit...

Page 11: ...LSLMPSC POWER SUPPLY Data connector Power connector LED Status Indicator For use with Lightolier Controls Lytemode Architectural Lighting Control products ote Installed in lower slot under ILSCPRCM of...

Page 12: ...th your local electrical inspector prior to installation To prevent electrical shock turn off power at fuse box before installation To reduce the risk of fire or shock hazard DO NOT expose this equipm...

Page 13: ...ckouts two at top two at bottom front and back see Figure 12 2 If you plan to run control cables from rack to rack remove the necessary knockouts before bolting the racks together see Figure 20 on pag...

Page 14: ...t on floor 3 Align the center of the vibration fitting over the hole location Mark the positions of two fitting bolts for each vibration fitting 4 Drill holes and attach fittings to floor with 5 16 bo...

Page 15: ...nstaller s discretion see Figure 11on page 11 2 Align the center of the vibration fitting over the hole loca tion Mark the positions of the two fitting bolts for each vibration fitting 3 Drill holes a...

Page 16: ...cess panel Figure 16 3 Punch holes and install conduit fittings OR insert lining materials in the access panel opening 4 Replace the wire access panel if using conduit 5 Pull the line power cables thr...

Page 17: ...Failure to use the proper cable can result in damage to the equipment or danger to persons CAUTIO Use 90 copper wire only Important If different UL listed lugs are substituted for the supplied UL lis...

Page 18: ...the racks and bolt them together see Mounting Several Racks Together on page 12 4 Remove the phase lugs from the rack s that will not be fed from the main 5 Loosely attach the phase A B and C bus bars...

Page 19: ...below the mains feed is shown connected to the left rack with the right rack s lugs removed Your application may be different but the principle is the same Busing Racks continued Figure 18 Attaching...

Page 20: ...dividual connections The load hot terminals are located on the dimmer back plane on the left side of the rack see Figure 2 on page 6 and Figure 19 on the following page If the load wires are top fed w...

Page 21: ...local and or National Electrical Code for cable specifications Failure to use the proper cable can result in damage to the equipment or danger to persons CAUTIO Use 90 copper wire only Tighten to 10...

Page 22: ...ed and tested to Category 5 standards by a certified licensed network wiring technician 1 Run Ethernet wire to the rack Bring the conduit into the rack through the top conduit holes as shown in Figure...

Page 23: ...s only Control wires may also enter through side knockouts See Figure 12 for knockout placement Control Wiring continued Figure 20 Control Wiring Installation Feed wires through this hole then up thro...

Page 24: ...are typical Resistance phase to phase should be 10 M or higher Resistance all phases to ground should be 10 M or higher Resistance neutral to ground should be 0 Resistance phase to neutral should be 1...

Page 25: ...of the rack 5 Insert pin of top hinge into hole on top of door Attach hinge to rack using screws removed in Step 4 6 Close and open the door a few times to make sure it latches and unlatches easily If...

Page 26: ...e metal frame of the rack 4 Slide the circuit breaker handles and their latch to the left and into the slot in the frame of the rack If you are installing modules of different types please consult sys...

Page 27: ...ctor and module is seated firmly against metal frame of rack INSTALLING A BLANK MODULE CPBLANK If the rack is not fully populated with dimmers Blank filler Modules must be installed in any open spaces...

Page 28: ...tware version and RCM name assigned using the Guardian software If no name has been assigned the unit will display CP Dimmer Rack in the name field After briefly displaying this information the MAIN M...

Page 29: ...minutes The ALWAYS option keeps the LEDs on at all times Display Contrast This option configures the LCD Menu backlight contrast This is set as a percentage of 100 System Configuration Allows configu...

Page 30: ...eady purchased the upgrade to NT it will need to be enabled by the registration process Refer to Registering Guardian below Requirements Guardian software is provided on a CD ROM with your system docu...

Page 31: ...network licensed from Pathway Connectivity Pathway Connectivity is the leading data communications company in the entertainment lighting industry Basic setup of the Pathport network requires the Path...

Page 32: ...ct the required RCM from the RCM list at left and use the RCM Setup tab to configure Unlike the other configuration tabs the data on this page is sent to the system only when the Send data on this pag...

Page 33: ...his button is pressed DIMMER SETUP Changes to the Dimmer Setup can only be made while in the Administrative Mode Refer to Administrative Mode on page 40 Select the required RCM from the RCM list at le...

Page 34: ...mmed set percentage of level where Non Dim should trigger Output voltage when full Set the maximum voltage output for each dimmer This is extremely important if a 115 Volt lamp is used Standard fall r...

Page 35: ...lect the required RCM from the RCM list at left and use the Dimmer Inputs tab to configure Column Heading Clicking on any column heading will sort the list ascending or descending by the selected colu...

Page 36: ...g DMX number All Same Address all selected dimmers will be set to this address Consecutive Address dimmers will be set to consecutive addresses ote Sort the circuit column descending for reverse order...

Page 37: ...nsecutive group of dimmers Use the Control Key to add dimmers to the selection Right click for Select All Slot The slot number starting from the left in a Capio Plus System Left dimmer is OK Right dim...

Page 38: ...be made while in the Administrative Mode Refer to Administrative Mode on page 40 Select the required RCM from the RCM list at left and use the Local Presets tab to configure Select Preset Select a Loc...

Page 39: ...Refer to Administrative Mode on page 40 ote This feature can also be used to copy a configuration from one Capio Plus System to another To save an RCM configuration 1 Select an Capio Plus System from...

Page 40: ...stem to be configured from list at the left of the display There will only be one Capio Plus System to con figure if directly connected to the RCM The first time an RCM is selected configuration data...

Page 41: ...ck Open From File menu select This will clear the current network and restart the discovery process When Guardianis started it will automatically open the Dimmer Network File from the last session SYS...

Page 42: ...et to a level greater than 10 for at least 60 seconds All dimmers do not need to be on together however they must be on for a period prior to taking the snapshot TOTAL LOAD REPORTING GUARDIAN NT ONLY...

Page 43: ...is now configured for RS232 mode 4 Launch Guardian and login to Administrative mode Refer to Administrative Mode on page 40 5 Click on desired RCM at left of display The current configuration will be...

Page 44: ...y to send email notifications to any email address using an SMTP server In this case the PC running the Guardian software must be connected to an email network For security it is recommended that this...

Page 45: ...a time if you wish to have the log file emailed each day The Dimmer Status tab available with Guardian NT sold separately displays all dimmer settings Ignore If the ignore check box on any dimmer or R...

Page 46: ...fe level and the dimmer has shutdown Status The current status of the dimmer Line The current Line Voltage at the system Mod Size The size of this dimmer module in maximum wattage SW Ver The version n...

Page 47: ...eck for tripped circuits 3 Disconnect power to the system 4 Check for damaged or loose control and or load connections To further troubleshoot Refer to the Troubleshooting Flow Chart below Circuit Cha...

Page 48: ..._ Routed control cables as shown in system drawings ___ Put the rack key in a safe place or turned it over to the owner ___ Protected rack from construction dust and debris ___ Cleaned installation du...

Page 49: ...2 cable runs should all be in metal conduit Runs in exposed areas must be in metal conduit Maximum cable run should not exceed 1500 feet preferred maximum 1000 feet Factory Service Representative will...

Page 50: ...Fit a piece of 1 1 8 28 6mm long heatshrink tubing over the cable extending out 1 4 8 25mm from outer jacket 3 Terminate approximately 1 2 12 2mm from end of conductors on Type 110 punch down block or...

Page 51: ...ating Temperature 32 to 104 F 0 to 40 C Relative Humidity 10 95 non condensing Location Type 1 Enclosure dry locations only Electrical 120 208Y VAC Three Phase Four Wire plus Ground 50 60 Hz Current I...

Page 52: ...15A IGBT Dimmer Module 800 us 2 75 pounds 1 247 kg CP50 Capio Plus High Performance Single 50A IGBT Dimmer Module 800 us 2 75 pounds 1 247 kg CP20ND Capio Plus High Performance Dual 20A Non Dim Module...

Page 53: ...must be available for training at the completion of the Engineering Checkout and Energization 6 An owner or authorized representative as well as any other personnel required by contract and or specifi...

Page 54: ...Fax _______________________ By returning this form you certify that the system is ready for Engineering Check Out and energization in accordance with the Notice To Contractor This includes all DMX512...

Page 55: ...ronic controls product proven defective if it is returned postage prepaid to Philips Lighting Controls 2828 Trade Center Dr Ste 130B Carrollton Texas 75238 Philips Controls will not pay for any charge...

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