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Safety     2

4

ST16135-00C

Never run the compressor with any covers or guards missing, 
unless advised to do so.

2.5

Potential Oil Health Hazards

This section relates to Hydrovane approved oil. For other oils 
refer to the Health and Safety Instructions issued with the 
relevant product.

There are no significant hazards associated with this product 
when properly used and in the application for which it was 
designed. Frequent and/or prolonged skin contact may give rise to 
skin irritations and it is recommended that protective gloves are 
worn. The carcinogenic action of mineral oils should be brought to 
the attention of all users. *

The oil may be hot so take care when carrying out oil changes.

Do not keep oily rags in pockets or wear contaminated clothing. 
Do not inhale fumes or vapours. Do not swallow. Avoid eye 
contact.

Always wash hands after use and before eating, drinking and 
smoking.

2.6

First Aid Measures

Inhalation - Remove from exposure into fresh air. If necessary 
give artificial respiration or oxygen. Seek medical advice.

Skin Contact - *Mildly irritating. Remove by wiping. Wash with 
soap and water. Apply emollient cream.

Eye Contact - *Mildly irritating. Flush with copious amounts of 
warm water. Seek medical advice if necessary.

Ingestion - Do not induce vomiting because of the risk of 
aspiration. Wash mouth out with water. Give 1/2 pint milk. Seek 
immediate medical attention.

Further Medical Treatment

Aspiration - If there is any suspicion of aspiration into the lungs 
(for example during vomiting) admit to hospital immediately.

Pressure injection - Obtain immediate medical attention, even if 
injury appears minor.

Spillage - Soak up with absorbent clay.

Waste Disposal - Oil, condensate, filter elements etc. should be 
disposed of in accordance with local regulations. Do not allow oil 
to contaminate water supplies.

* See Cautionary Notice SHW 397 ‘Effects of Mineral Oil on the 
Skin’ and MS(B) 5 ‘Skin Cancer Caused by Oil’ published by 
the Health and Safety Executive.

2.7

Warnings, Cautions and Notes

WARNING !

 is used in the text to identify specific hazards which 

can cause injury or death. This type of hazard is identified below.

CAUTION !

 is used in the text to identify incorrect procedures 

which can cause damage to the compressor.

Note: 

is used in the text to draw attention to specific points of 

importance.

Hydrovane declines all liability in the event of material damage or 
bodily injury resulting from negligence in the application of these 
precautions, from non-observation or lack of elementary 
supervision in respect of handling, operation, servicing or repair, 
even if not expressly stated in this instruction notice.

Risk of electric shock

Risk of hazard or danger

Risk of hot surfaces

Eye protection must be worn

Dust protection must be worn

Warning pressurised vessel

Warning pressurised component or system

Warning unit is remotely controlled and may start 
without warning

Read the instruction manual

Do not operate the machine without the guard being 
fitted

Warning do not start the machine without 
consulting Handbook

Lifting point

Direction of rotation

Summary of Contents for HV11

Page 1: ...User Handbook HV11 HV22 Models ACE Stationary Air Compressors ST 16135 00 Iss C 08 2007...

Page 2: ......

Page 3: ...7 4 3 Model Weights 7 5 Installation and Commissioning 9 5 1 Positioning Your Compressor Basic Requirements 9 5 2 Ventilation Fig 5 1 9 5 3 Electrical Connections 9 5 4 Electrical Installation Fig 5 2...

Page 4: ...11 Air Filter Replacement Fig 9 2 23 9 12 Oil Separator Replacement Fig 9 2 23 9 13 Clean Oil Cooler Aftercooler Fig 9 4 23 9 14 Cabinet Air Filter 23 9 15 Panel Refitting 23 9 16 Electrical checks 23...

Page 5: ...98 0DS England Web www hydrovane co uk www hydrovane compair com www CompAir com E mail sales compair com Telephone 01527 525522 Fax 01527 521140 1 5 Model Range This Handbook relates to all ACE HV11...

Page 6: ......

Page 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Page 8: ...y suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage Soak up w...

Page 9: ...h air demand is needed usually a minimum of 60 minutes will be required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Consu...

Page 10: ...9 5 8 0 Maximum Air Line Pressure bar PU 8 5 or 10 5 8 5 REVS Delay Period secs Rt 60 8 bar 90 10bar 60 Run on Time to Stop secs St 10 Pressure Display Units PD 0 bar 1 psi 2 kpa Temperature Display U...

Page 11: ...ans of transportation Pay particular attention to ensure stability to prevent the unit tilting over Lift the hypac or compressor and place it in the desired location Damage to mountings may occur if y...

Page 12: ......

Page 13: ...a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane Distributor A different grade of oil may be required Compressor air intake and exhaust grills have capt...

Page 14: ...CAUTIONS BEFORE STARTING COMPRESSOR Ensure that the compressor is filled with approved oil and that all plugs are fitted securely The cooling fan in the rear of the unit may be used as a visual aid to...

Page 15: ...ompressors Hydrovane RS compressors may be operated efficiently in conjunction with other Hydrovane compressors fitted with automatic stop start control Adjust the RS minimum air line pressure to midw...

Page 16: ......

Page 17: ...load power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Automatic Stop Start Mode Thi...

Page 18: ...er J An emergency stop button X is located on the front controller panel For RS models the inverter drive H is mounted inside the starter compartment behind the starter panel door J The compressor air...

Page 19: ...irst switched on the electronic controller Fig 7 2 displays all symbols and illuminates both green and red LED indicators for three seconds Fig 7 1 Fig 7 1 Controller Display The display then shows th...

Page 20: ...S run on time sequence the compressor will stop Automatic restart will occur when system pressure falls to the minimum air line pressure set point 7 1 5 Starting Continuous Mode Press the green START...

Page 21: ...er Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indicatio...

Page 22: ......

Page 23: ...ENTER The next character flashes repeat as before and enter zero for characters two and three but enter 9 for the final character With all four characters set press either menu P01 to change parameter...

Page 24: ...ure 7 0bar 8 0 9 0 10 0 Min Line pressure PL 7 0bar 8 0 9 0 10 0 Max Line pressure Pu 7 5bar 8 5 9 5 10 5 Servo 8 0bar 9 0 10 0 11 0 The minimum air line pressure may be adjusted from the 8 bar defaul...

Page 25: ...arly serviced by an authorised Hydrovane Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating T...

Page 26: ...m the snap fit location pegs and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and Fig 9 3 WARNING AVOID UNNECESSARY...

Page 27: ...to remove the rear panel Ease the rear panel away from the frame and lift it clear Vacuum up debris from the cooler and surrounding area behind the cabinet filter B All discarded items and waste oil m...

Page 28: ...l change periods In higher ambient conditions using 4000 hour oil change periods HPO oil should not exceed 90 C If the oil is working above these temperatures the oil life will be significantly reduce...

Page 29: ...es secure X X X X Check motor for damage X X X X Check motor for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil s...

Page 30: ...ck motor for damage X X X Check motor for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check drive...

Page 31: ...engineers We strongly advise that no attempt is made to access these structures continued safe operation may be impaired and or serious damage may occur 10 5 Fault Display Symbols General fault Emerg...

Page 32: ...spheric pressure with the Controller pressure display set to zero Range calibration must be accurately applied to achieve correct performance and pressure related safety functions 10 10 Access Level C...

Page 33: ......

Page 34: ...ed in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the Technical Publications Department CompAir UK Limited CompAir UK Lim...

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