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ST16135-00C

1

1

Introduction

1

Introduction

IMPORTANT !

BEFORE INITIAL START-UP, ENSURE THAT THE 
COMPRESSOR IS FILLED WITH A HYDROVANE APPROVED 
OIL. DO NOT OVERFILL.

1.1

Support

Full support is available from your Hydrovane Distributor. If you 
need any specialist help or service, please contact your 
Distributor quoting the MODEL TYPE and SERIAL NUMBER.

1.2

Customer Warranty Terms

All compressors, which are serviced by an authorised Hydrovane 
Distributor, are guaranteed for 12 months from commissioning or 
18 months from the date of shipment.

The warranty excludes normal service parts, oil and wear items, 
dirt ingress, cleaning of filters and fluid drain devices and the 
tightening of electrical or other connections. Also excluded is 
adjustment of the Controller settings. Consequential damage of 
any nature is not covered by the warranty.

An ‘Advance’ 10 year warranty is available for approved 
installations, contact your Hydrovane Distributor for details.

1.3

Product Development

Hydrovane adopt a policy of continual product development. The 
information in this Handbook, whilst fully up to date when issued, 
may be subject to change without notice.

1.4

Quality Standards

CompAir UK Ltd Quality Management Systems are approved to 
BS EN ISO 9001.

These instructions comply with the latest European Directives 
regarding content and are valid for machines carrying the 
CE mark.

CompAir UK Ltd
Claybrook Drive
Washford Industrial Estate
Redditch, Worcestershire
B98 0DS, England

Web:

www.hydrovane.co.uk
[email protected]
www.CompAir.com

E-mail:

[email protected]

Telephone:

(01527) 525522

Fax:

(01527) 521140

1.5

Model Range

This Handbook relates to all ACE HV11 - HV22 vertical range 
compressors and hypac models.

V11ACE08-4035S300

50Hz model

V11ACE10-4035S300

50Hz model

V11ACE08-2336D305

60Hz model

V11ACE10-2336D305

60Hz model

V11ACE08-5736D305

60Hz model

V11ACE10-5736D305

60Hz model    

V11ACE08-4035V300

50/60Hz model

V15ACE08-4035S300

50Hz model

V15ACE10-4035S300

50Hz model

V15ACE08-2336D305

60Hz model

V15ACE10-2336D305

60Hz model

V15ACE08-5736D305

60Hz model

V15ACE10-5736D305

60Hz model

V15ACE08-4035V300

50/60Hz model 

V15ACE08-2035V300

50/60Hz model

V18ACE08-4035S000

50Hz model

V18ACE10-4035S000

50Hz model

V18ACE08-2336D005

60Hz model

V18ACE10-2336D005

60Hz model

V18ACE08-5736D005

60Hz model

V18ACE10-5736D005

60Hz model

V22ACE08-4035S000

50Hz model

V22ACE10-4035S000

50Hz model

V22ACE08-2336D005

60Hz model

V22ACE10-2336D005

60Hz model

V22ACE08-5736D005

60Hz model

V22ACE10-5736D005

60Hz model

V22ACE08-4035V000

50/60Hz model 

V22ACE08-2035V000

50/60Hz model                                

1.6

Product Terminology

The product code segments signifies:

V

Vane

11, 15, 18, 22

kW motor

ACE

Air Centre Electronic

08, 10

Delivery pressure in bars

20

200V                                                             

23

230V

40

400V

57

575V

3

3 phase

5, 6

50 Hz, 60Hz

D, S, V

Direct On Line, Star/Delta, Variable 
Speed

000,100,200,300

European Specification (50 Hz)

005,105,205,305

US Specification (60 Hz)

This publication refers to compressors with serial numbers from:

V11-000301-0706

-300 first build                                                                             

V15-000352-0705

-300 first build

V18-000013-0705

-35040 sheet metal kit                                                                                  

V22-000041-0705

-35040 sheet metal kit

Summary of Contents for HV11

Page 1: ...User Handbook HV11 HV22 Models ACE Stationary Air Compressors ST 16135 00 Iss C 08 2007...

Page 2: ......

Page 3: ...7 4 3 Model Weights 7 5 Installation and Commissioning 9 5 1 Positioning Your Compressor Basic Requirements 9 5 2 Ventilation Fig 5 1 9 5 3 Electrical Connections 9 5 4 Electrical Installation Fig 5 2...

Page 4: ...11 Air Filter Replacement Fig 9 2 23 9 12 Oil Separator Replacement Fig 9 2 23 9 13 Clean Oil Cooler Aftercooler Fig 9 4 23 9 14 Cabinet Air Filter 23 9 15 Panel Refitting 23 9 16 Electrical checks 23...

Page 5: ...98 0DS England Web www hydrovane co uk www hydrovane compair com www CompAir com E mail sales compair com Telephone 01527 525522 Fax 01527 521140 1 5 Model Range This Handbook relates to all ACE HV11...

Page 6: ......

Page 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Page 8: ...y suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage Soak up w...

Page 9: ...h air demand is needed usually a minimum of 60 minutes will be required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Consu...

Page 10: ...9 5 8 0 Maximum Air Line Pressure bar PU 8 5 or 10 5 8 5 REVS Delay Period secs Rt 60 8 bar 90 10bar 60 Run on Time to Stop secs St 10 Pressure Display Units PD 0 bar 1 psi 2 kpa Temperature Display U...

Page 11: ...ans of transportation Pay particular attention to ensure stability to prevent the unit tilting over Lift the hypac or compressor and place it in the desired location Damage to mountings may occur if y...

Page 12: ......

Page 13: ...a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane Distributor A different grade of oil may be required Compressor air intake and exhaust grills have capt...

Page 14: ...CAUTIONS BEFORE STARTING COMPRESSOR Ensure that the compressor is filled with approved oil and that all plugs are fitted securely The cooling fan in the rear of the unit may be used as a visual aid to...

Page 15: ...ompressors Hydrovane RS compressors may be operated efficiently in conjunction with other Hydrovane compressors fitted with automatic stop start control Adjust the RS minimum air line pressure to midw...

Page 16: ......

Page 17: ...load power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Automatic Stop Start Mode Thi...

Page 18: ...er J An emergency stop button X is located on the front controller panel For RS models the inverter drive H is mounted inside the starter compartment behind the starter panel door J The compressor air...

Page 19: ...irst switched on the electronic controller Fig 7 2 displays all symbols and illuminates both green and red LED indicators for three seconds Fig 7 1 Fig 7 1 Controller Display The display then shows th...

Page 20: ...S run on time sequence the compressor will stop Automatic restart will occur when system pressure falls to the minimum air line pressure set point 7 1 5 Starting Continuous Mode Press the green START...

Page 21: ...er Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indicatio...

Page 22: ......

Page 23: ...ENTER The next character flashes repeat as before and enter zero for characters two and three but enter 9 for the final character With all four characters set press either menu P01 to change parameter...

Page 24: ...ure 7 0bar 8 0 9 0 10 0 Min Line pressure PL 7 0bar 8 0 9 0 10 0 Max Line pressure Pu 7 5bar 8 5 9 5 10 5 Servo 8 0bar 9 0 10 0 11 0 The minimum air line pressure may be adjusted from the 8 bar defaul...

Page 25: ...arly serviced by an authorised Hydrovane Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating T...

Page 26: ...m the snap fit location pegs and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and Fig 9 3 WARNING AVOID UNNECESSARY...

Page 27: ...to remove the rear panel Ease the rear panel away from the frame and lift it clear Vacuum up debris from the cooler and surrounding area behind the cabinet filter B All discarded items and waste oil m...

Page 28: ...l change periods In higher ambient conditions using 4000 hour oil change periods HPO oil should not exceed 90 C If the oil is working above these temperatures the oil life will be significantly reduce...

Page 29: ...es secure X X X X Check motor for damage X X X X Check motor for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil s...

Page 30: ...ck motor for damage X X X Check motor for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check drive...

Page 31: ...engineers We strongly advise that no attempt is made to access these structures continued safe operation may be impaired and or serious damage may occur 10 5 Fault Display Symbols General fault Emerg...

Page 32: ...spheric pressure with the Controller pressure display set to zero Range calibration must be accurately applied to achieve correct performance and pressure related safety functions 10 10 Access Level C...

Page 33: ......

Page 34: ...ed in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the Technical Publications Department CompAir UK Limited CompAir UK Lim...

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