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Servicing     9

22

ST16135-00C

9.5

Basic Service

WARNING ! 

STOP THE COMPRESSOR AND ISOLATE IT 
FROM THE MAINS ELECTRICAL SUPPLY. LOCK 
THE ISOLATOR IN THE OFF POSITION. FIT A 
SAFETY NOTICE TO THE ISOLATOR ADVISING 
THAT WORK IS BEING CARRIED OUT ON THE 
COMPRESSOR.

CLOSE THE AIR OUTLET VALVE TO ISOLATE 
THE COMPRESSOR FROM THE AIRLINE 
SYSTEM. FIT A SAFETY NOTICE TO THE VALVE 
ADVISING THAT IT IS NOT TO BE OPENED.

DO NOT PROCEED UNTIL THE AIR PRESSURE 
GAUGE READS ZERO !

CAUTION ! 

(1)

When changing recommended oil types, it 

is advisable to flush the Compressor.

(2)

When changing to Fluid Force Clear, the 

Compressor must be flushed out with Fluid Force 
Prime.

9.6

Access Panel Removal

With the compressor stopped ensure pressure is vented from the 
oil cooler/air aftercooler and associated pipework.

It is necessary to unlock (key provided) and open the hinged front 
door panel to allow removal of the top panel.

Remove the top panel from the snap fit location pegs and lift clear 
of the compressor.

Check that the compressor pressure gauge reads zero.

9.7

Oil Draining and Filter Replacement 
(Fig. 9.2 and Fig. 9.3)

WARNING ! 

AVOID UNNECESSARY CONTACT WITH HOT OIL 
AND COMPONENTS. GLOVES ARE 
RECOMMENDED IF DRAINING OIL WHEN THE 
COMPRESSOR IS HOT!

9.8

Oil Draining

Remove the filler plug (Fig. 9.2 (A)) with bonded seal (B) to allow 
air to enter the compressor to aid drainage.

Place a suitable container below the oil drain point, remove drain 
plug (A) from the end of the tap (B) (Fig. 9.3), turn the tap and 
allow oil to drain.

When draining is complete, turn the drain tap to the off position 
and replace the drain plug in the tap. Clean away any oil spillages.

Fig. 9.2 - Oil Filler Plug, Air Filter and Separator 

Element Location

Fig. 9.3 - Oil Drain and Filter Location

9.9

Oil Filter Replacement (Fig. 9.3)

Unscrew the oil filter (C) in an anti-clockwise direction, minimise 
oil spillage from the canister. Clean away any spillage and discard 
the old filter in a safe manner.

Using a new filter, smear a small amount of oil onto the seal, 
screw in clockwise to tighten, hand tight only.

Summary of Contents for HV11

Page 1: ...User Handbook HV11 HV22 Models ACE Stationary Air Compressors ST 16135 00 Iss C 08 2007...

Page 2: ......

Page 3: ...7 4 3 Model Weights 7 5 Installation and Commissioning 9 5 1 Positioning Your Compressor Basic Requirements 9 5 2 Ventilation Fig 5 1 9 5 3 Electrical Connections 9 5 4 Electrical Installation Fig 5 2...

Page 4: ...11 Air Filter Replacement Fig 9 2 23 9 12 Oil Separator Replacement Fig 9 2 23 9 13 Clean Oil Cooler Aftercooler Fig 9 4 23 9 14 Cabinet Air Filter 23 9 15 Panel Refitting 23 9 16 Electrical checks 23...

Page 5: ...98 0DS England Web www hydrovane co uk www hydrovane compair com www CompAir com E mail sales compair com Telephone 01527 525522 Fax 01527 521140 1 5 Model Range This Handbook relates to all ACE HV11...

Page 6: ......

Page 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Page 8: ...y suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage Soak up w...

Page 9: ...h air demand is needed usually a minimum of 60 minutes will be required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Consu...

Page 10: ...9 5 8 0 Maximum Air Line Pressure bar PU 8 5 or 10 5 8 5 REVS Delay Period secs Rt 60 8 bar 90 10bar 60 Run on Time to Stop secs St 10 Pressure Display Units PD 0 bar 1 psi 2 kpa Temperature Display U...

Page 11: ...ans of transportation Pay particular attention to ensure stability to prevent the unit tilting over Lift the hypac or compressor and place it in the desired location Damage to mountings may occur if y...

Page 12: ......

Page 13: ...a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane Distributor A different grade of oil may be required Compressor air intake and exhaust grills have capt...

Page 14: ...CAUTIONS BEFORE STARTING COMPRESSOR Ensure that the compressor is filled with approved oil and that all plugs are fitted securely The cooling fan in the rear of the unit may be used as a visual aid to...

Page 15: ...ompressors Hydrovane RS compressors may be operated efficiently in conjunction with other Hydrovane compressors fitted with automatic stop start control Adjust the RS minimum air line pressure to midw...

Page 16: ......

Page 17: ...load power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Automatic Stop Start Mode Thi...

Page 18: ...er J An emergency stop button X is located on the front controller panel For RS models the inverter drive H is mounted inside the starter compartment behind the starter panel door J The compressor air...

Page 19: ...irst switched on the electronic controller Fig 7 2 displays all symbols and illuminates both green and red LED indicators for three seconds Fig 7 1 Fig 7 1 Controller Display The display then shows th...

Page 20: ...S run on time sequence the compressor will stop Automatic restart will occur when system pressure falls to the minimum air line pressure set point 7 1 5 Starting Continuous Mode Press the green START...

Page 21: ...er Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indicatio...

Page 22: ......

Page 23: ...ENTER The next character flashes repeat as before and enter zero for characters two and three but enter 9 for the final character With all four characters set press either menu P01 to change parameter...

Page 24: ...ure 7 0bar 8 0 9 0 10 0 Min Line pressure PL 7 0bar 8 0 9 0 10 0 Max Line pressure Pu 7 5bar 8 5 9 5 10 5 Servo 8 0bar 9 0 10 0 11 0 The minimum air line pressure may be adjusted from the 8 bar defaul...

Page 25: ...arly serviced by an authorised Hydrovane Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating T...

Page 26: ...m the snap fit location pegs and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and Fig 9 3 WARNING AVOID UNNECESSARY...

Page 27: ...to remove the rear panel Ease the rear panel away from the frame and lift it clear Vacuum up debris from the cooler and surrounding area behind the cabinet filter B All discarded items and waste oil m...

Page 28: ...l change periods In higher ambient conditions using 4000 hour oil change periods HPO oil should not exceed 90 C If the oil is working above these temperatures the oil life will be significantly reduce...

Page 29: ...es secure X X X X Check motor for damage X X X X Check motor for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil s...

Page 30: ...ck motor for damage X X X Check motor for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check drive...

Page 31: ...engineers We strongly advise that no attempt is made to access these structures continued safe operation may be impaired and or serious damage may occur 10 5 Fault Display Symbols General fault Emerg...

Page 32: ...spheric pressure with the Controller pressure display set to zero Range calibration must be accurately applied to achieve correct performance and pressure related safety functions 10 10 Access Level C...

Page 33: ......

Page 34: ...ed in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the Technical Publications Department CompAir UK Limited CompAir UK Lim...

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