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Installation and Commissioning     5

10

ST16135-00C

5.4

Electrical Installation (Fig. 5.2)

WARNING ! 

BEFORE STARTING WORK, ENSURE THAT THE 
MAIN-LINE FUSES HAVE BEEN REMOVED FROM 
THE DISTRIBUTION BOARD. PRECAUTIONS 
SHOULD BE TAKEN TO PREVENT THEM BEING 
REFITTED UNTIL THE INSTALLATION IS 
COMPLETE.

Starter cables must be connected to the mains electrical supply 
via a lockable, switched and suitably rated fused isolator. The 
isolator should be positioned as near as possible to the 
compressor with clear, unrestricted access.

To access the starter terminals, unlock the starter door panel with 
the key provided. Pass the incoming cables through the entry hole 
in the floor and connect the three mains supply cables to the 
contactor terminals marked L1, L2 and L3, and connect the earth 
cable to the earth pin E. Ensure the connections are secure.

Fig. 5.2 - Electrical Connections to Starter 

Terminal

Cable sizes specified on the circuit diagram are the minimum size 
to suit a typical installation. If the compressor is located a long 
way from the isolator and/or the ambient temperature exceeds 
35°C, the cable size should be increased.

Refer to IEEE Regulations for electrical equipment installed in 
buildings to determine the size required, pay particular attention to 
the circuit diagrams provided.

Check that the transformer fuse is positioned to suit the supply 
voltage of the installation. 

Ensure all electrical connections are tight, high voltage supply to 
contactors and incoming terminals are critical.

Close the starter door and secure with the key provided.

Replace the main line fuses.

5.5

Check Direction of Motor Rotation

WARNING ! 

READ HEALTH AND SAFETY PRECAUTIONS 
BEFORE STARTING COMPRESSOR.

Ensure that the compressor is filled with approved oil and that all 
plugs are fitted securely.

The cooling fan in the rear of the unit may be used as a visual aid 
to determine the correct rotation of the compressor.

To view the cooling fan, remove the cabinet filter from the lower 
half of the rear panel, the cooling fan can be viewed through the 
mesh grill.

With the mains isolator on, press the green start button mounted 
in the control panel. Compressor rotation is correct if the cooling 
fan rotates in a clockwise direction.

For single speed compressors, if rotation is correct, the 
compressor pressure display will rise immediately after starting. If 
rotation is not correct, the compressor pressure display will not 
rise.

Rotation for RS compressors will always be correct due to the 
inverter drive, however the cooling fan 

must 

be checked for 

correct clockwise rotation.

CAUTION !  

If direction of rotation is incorrect, stop the 
Compressor immediately. Serious damage will 
occur if the motor is allowed to run in reverse!

WARNING ! 

IF DIRECTION OF COMPRESSOR OR COOLING 
FAN ROTATION IS INCORRECT, STOP THE 
COMPRESSOR AND LOCK THE ISOLATOR IN 
THE OFF POSITION. FIT A SAFETY NOTICE TO 
THE ISOLATOR ADVISING THAT WORK IS BEING 
CARRIED OUT ON THE COMPRESSOR.

Open the starter door with the key provided to gain access to the 
starter terminals.

Change over any two of the incoming cables connected to the 
starter terminals L1, L2 and L3.

Close the starter enclosure door and lock with the key provided to 
prevent unauthorised access.

Remove the safety notice and switch the mains electricity supply 
on.

Restart the compressor and verify that direction of rotation of both 
the compressor and cooling fan are correct.

Replace the cabinet filter in the rear panel with the direction arrow 
pointing inwards towards the cooling fan.

Summary of Contents for HV11

Page 1: ...User Handbook HV11 HV22 Models ACE Stationary Air Compressors ST 16135 00 Iss C 08 2007...

Page 2: ......

Page 3: ...7 4 3 Model Weights 7 5 Installation and Commissioning 9 5 1 Positioning Your Compressor Basic Requirements 9 5 2 Ventilation Fig 5 1 9 5 3 Electrical Connections 9 5 4 Electrical Installation Fig 5 2...

Page 4: ...11 Air Filter Replacement Fig 9 2 23 9 12 Oil Separator Replacement Fig 9 2 23 9 13 Clean Oil Cooler Aftercooler Fig 9 4 23 9 14 Cabinet Air Filter 23 9 15 Panel Refitting 23 9 16 Electrical checks 23...

Page 5: ...98 0DS England Web www hydrovane co uk www hydrovane compair com www CompAir com E mail sales compair com Telephone 01527 525522 Fax 01527 521140 1 5 Model Range This Handbook relates to all ACE HV11...

Page 6: ......

Page 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Page 8: ...y suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage Soak up w...

Page 9: ...h air demand is needed usually a minimum of 60 minutes will be required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Consu...

Page 10: ...9 5 8 0 Maximum Air Line Pressure bar PU 8 5 or 10 5 8 5 REVS Delay Period secs Rt 60 8 bar 90 10bar 60 Run on Time to Stop secs St 10 Pressure Display Units PD 0 bar 1 psi 2 kpa Temperature Display U...

Page 11: ...ans of transportation Pay particular attention to ensure stability to prevent the unit tilting over Lift the hypac or compressor and place it in the desired location Damage to mountings may occur if y...

Page 12: ......

Page 13: ...a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane Distributor A different grade of oil may be required Compressor air intake and exhaust grills have capt...

Page 14: ...CAUTIONS BEFORE STARTING COMPRESSOR Ensure that the compressor is filled with approved oil and that all plugs are fitted securely The cooling fan in the rear of the unit may be used as a visual aid to...

Page 15: ...ompressors Hydrovane RS compressors may be operated efficiently in conjunction with other Hydrovane compressors fitted with automatic stop start control Adjust the RS minimum air line pressure to midw...

Page 16: ......

Page 17: ...load power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Automatic Stop Start Mode Thi...

Page 18: ...er J An emergency stop button X is located on the front controller panel For RS models the inverter drive H is mounted inside the starter compartment behind the starter panel door J The compressor air...

Page 19: ...irst switched on the electronic controller Fig 7 2 displays all symbols and illuminates both green and red LED indicators for three seconds Fig 7 1 Fig 7 1 Controller Display The display then shows th...

Page 20: ...S run on time sequence the compressor will stop Automatic restart will occur when system pressure falls to the minimum air line pressure set point 7 1 5 Starting Continuous Mode Press the green START...

Page 21: ...er Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indicatio...

Page 22: ......

Page 23: ...ENTER The next character flashes repeat as before and enter zero for characters two and three but enter 9 for the final character With all four characters set press either menu P01 to change parameter...

Page 24: ...ure 7 0bar 8 0 9 0 10 0 Min Line pressure PL 7 0bar 8 0 9 0 10 0 Max Line pressure Pu 7 5bar 8 5 9 5 10 5 Servo 8 0bar 9 0 10 0 11 0 The minimum air line pressure may be adjusted from the 8 bar defaul...

Page 25: ...arly serviced by an authorised Hydrovane Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating T...

Page 26: ...m the snap fit location pegs and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and Fig 9 3 WARNING AVOID UNNECESSARY...

Page 27: ...to remove the rear panel Ease the rear panel away from the frame and lift it clear Vacuum up debris from the cooler and surrounding area behind the cabinet filter B All discarded items and waste oil m...

Page 28: ...l change periods In higher ambient conditions using 4000 hour oil change periods HPO oil should not exceed 90 C If the oil is working above these temperatures the oil life will be significantly reduce...

Page 29: ...es secure X X X X Check motor for damage X X X X Check motor for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil s...

Page 30: ...ck motor for damage X X X Check motor for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check drive...

Page 31: ...engineers We strongly advise that no attempt is made to access these structures continued safe operation may be impaired and or serious damage may occur 10 5 Fault Display Symbols General fault Emerg...

Page 32: ...spheric pressure with the Controller pressure display set to zero Range calibration must be accurately applied to achieve correct performance and pressure related safety functions 10 10 Access Level C...

Page 33: ......

Page 34: ...ed in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the Technical Publications Department CompAir UK Limited CompAir UK Lim...

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