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Operating Instructions     7

16

ST16135-00C

Press Plus Up/Minus Down buttons to scroll through available 
user menu codes P00 (view only).

(a)

Mo - Select Automatic or Manual Control

(b)

Td – RSU* temperature (View Only)

* Temperature at discharge from compression unit

As a default value the Td – temperature appears in the 
bottom of the display.

(c)

PD – Delivery Pressure (View Only)

(d)

H1 – Hours Run (View Only)

(e)

H2 – Loaded Hours (View Only)

(f)

H3 – Hours Remaining to Service (View Only)

To select and lock other menu items, scroll to the menu required, 
when in view press the ENTER button, a flashing key symbol is 
displayed.

To cancel the locked selection and flashing key symbol press the 
ESCAPE (C) or reset button.

During operation, the controller records the total running hours, 
the hours run on load and counts down to the next service 
interval.

The service interval is set for 2000 hours when using Fluid Force 
Red 2000 oil. This interval will be reduced if the unit operates 
above the recommended temperature.

7.1.4

Starting - Automatic Mode

Press the green START button. The compressor will start if 
system pressure is below the minimum air line pressure set point. 
On initial start with no pressure in the system, the pressure 
display will quickly rise to the full delivery pressure. During this 
period, the green LED will be continuously illuminated.

The compressor will continue to run and pressure will vary within 
the air line pressure set points to match the system demand.

If the system demand reduces and pressure rises to the maximum 
pressure set point, the REVS (Reduced Energy Venting System) 
sequence will begin.

If there is an air demand during the REVS run on time sequence 
the compressor returns to full load operation.

If there is no air demand during the REVS run on time sequence 
the compressor will stop.

Automatic restart will occur when system pressure falls to the 
minimum air line pressure set point.

7.1.5

Starting - Continuous Mode

Press the green START button. The compressor will start, and run 
continuously within the air line pressure set points to match 
system demand.

On initial start with no pressure in the system, the pressure 
display will quickly rise to the maximum air line pressure set point. 
During this period, the green LED will be continuously illuminated.

7.1.6

Starting - Regulated Speed

For variable speed models, the starting sequence is the same as 
that shown for single speed automatic mode except that, instead 
of the compressor continuing to run and pressure varying within 
the air line pressure set points, the compressor will continue to run 
and the speed will vary automatically to match system demand.

With no system demand when running at minimum speed the 
compressor will stop after the REVS venting sequence.

Automatic restart will occur when system pressure falls to the 
minimum air line set point.

7.1.7

Stopping – All Models

To stop the compressor, press the red STOP button, system 
pressure will remain high initially, but will fall gradually with the 
rate of decay depending on system usage.

7.1.8

Emergency Stop

If an emergency occurs, press the EMERGENCY STOP button. 

The button will lock in the depressed position and stop the 
compressor immediately.

The red LED on the controller will flash quickly together with 
display symbols.

Clear any faults that may have occurred. Do not reset until it is 
safe to do so.

Reset the emergency stop button by twisting clockwise before 
restart.

Press the RESET button on the controller to cancel the red LED 
and display symbols.

Operation of the emergency stop button is recorded in the 
controller error log.

7.1.9

Compressor Vent Down

Venting is controlled automatically by the REVS system for either 
operating mode for all models.

Summary of Contents for HV11

Page 1: ...User Handbook HV11 HV22 Models ACE Stationary Air Compressors ST 16135 00 Iss C 08 2007...

Page 2: ......

Page 3: ...7 4 3 Model Weights 7 5 Installation and Commissioning 9 5 1 Positioning Your Compressor Basic Requirements 9 5 2 Ventilation Fig 5 1 9 5 3 Electrical Connections 9 5 4 Electrical Installation Fig 5 2...

Page 4: ...11 Air Filter Replacement Fig 9 2 23 9 12 Oil Separator Replacement Fig 9 2 23 9 13 Clean Oil Cooler Aftercooler Fig 9 4 23 9 14 Cabinet Air Filter 23 9 15 Panel Refitting 23 9 16 Electrical checks 23...

Page 5: ...98 0DS England Web www hydrovane co uk www hydrovane compair com www CompAir com E mail sales compair com Telephone 01527 525522 Fax 01527 521140 1 5 Model Range This Handbook relates to all ACE HV11...

Page 6: ......

Page 7: ...he compressor s vent down cycle is complete Release any pressure contained in the aftercooler or associated pipework Check that the compressor pressure gauge reads zero Do not proceed until it does Ca...

Page 8: ...y suspicion of aspiration into the lungs for example during vomiting admit to hospital immediately Pressure injection Obtain immediate medical attention even if injury appears minor Spillage Soak up w...

Page 9: ...h air demand is needed usually a minimum of 60 minutes will be required Conditions or applications which prevent the compressor temperature stabilising between these parameters should be avoided Consu...

Page 10: ...9 5 8 0 Maximum Air Line Pressure bar PU 8 5 or 10 5 8 5 REVS Delay Period secs Rt 60 8 bar 90 10bar 60 Run on Time to Stop secs St 10 Pressure Display Units PD 0 bar 1 psi 2 kpa Temperature Display U...

Page 11: ...ans of transportation Pay particular attention to ensure stability to prevent the unit tilting over Lift the hypac or compressor and place it in the desired location Damage to mountings may occur if y...

Page 12: ......

Page 13: ...a moderate ambient temperature If temperatures frequently fall below 0 C consult your Hydrovane Distributor A different grade of oil may be required Compressor air intake and exhaust grills have capt...

Page 14: ...CAUTIONS BEFORE STARTING COMPRESSOR Ensure that the compressor is filled with approved oil and that all plugs are fitted securely The cooling fan in the rear of the unit may be used as a visual aid to...

Page 15: ...ompressors Hydrovane RS compressors may be operated efficiently in conjunction with other Hydrovane compressors fitted with automatic stop start control Adjust the RS minimum air line pressure to midw...

Page 16: ......

Page 17: ...load power reduction During offload run on time at minimum pressure the compressor will either stop with no air demand or return to onload running if more air is required Automatic Stop Start Mode Thi...

Page 18: ...er J An emergency stop button X is located on the front controller panel For RS models the inverter drive H is mounted inside the starter compartment behind the starter panel door J The compressor air...

Page 19: ...irst switched on the electronic controller Fig 7 2 displays all symbols and illuminates both green and red LED indicators for three seconds Fig 7 1 Fig 7 1 Controller Display The display then shows th...

Page 20: ...S run on time sequence the compressor will stop Automatic restart will occur when system pressure falls to the minimum air line pressure set point 7 1 5 Starting Continuous Mode Press the green START...

Page 21: ...er Remote start stop Filter differential pressure Normal operational mode Selected item locked as temporary default display Menu mode Page item locked adjustment inhibited Pressure set point indicatio...

Page 22: ......

Page 23: ...ENTER The next character flashes repeat as before and enter zero for characters two and three but enter 9 for the final character With all four characters set press either menu P01 to change parameter...

Page 24: ...ure 7 0bar 8 0 9 0 10 0 Min Line pressure PL 7 0bar 8 0 9 0 10 0 Max Line pressure Pu 7 5bar 8 5 9 5 10 5 Servo 8 0bar 9 0 10 0 11 0 The minimum air line pressure may be adjusted from the 8 bar defaul...

Page 25: ...arly serviced by an authorised Hydrovane Distributor 9 3 Servicing RS Servicing intervals and procedures are the same as specified for the standard fixed speed compressor of the same power kW rating T...

Page 26: ...m the snap fit location pegs and lift clear of the compressor Check that the compressor pressure gauge reads zero 9 7 Oil Draining and Filter Replacement Fig 9 2 and Fig 9 3 WARNING AVOID UNNECESSARY...

Page 27: ...to remove the rear panel Ease the rear panel away from the frame and lift it clear Vacuum up debris from the cooler and surrounding area behind the cabinet filter B All discarded items and waste oil m...

Page 28: ...l change periods In higher ambient conditions using 4000 hour oil change periods HPO oil should not exceed 90 C If the oil is working above these temperatures the oil life will be significantly reduce...

Page 29: ...es secure X X X X Check motor for damage X X X X Check motor for loose connections X X X X Check motor cables and earth X X X X Check motor for vibration X X X X Check flexible oil pipes X Check oil s...

Page 30: ...ck motor for damage X X X Check motor for loose connections X X X Check motor cables and earth X X X Check motor for vibration X X X Check flexible oil pipes X Check oil seal for leakage X Check drive...

Page 31: ...engineers We strongly advise that no attempt is made to access these structures continued safe operation may be impaired and or serious damage may occur 10 5 Fault Display Symbols General fault Emerg...

Page 32: ...spheric pressure with the Controller pressure display set to zero Range calibration must be accurately applied to achieve correct performance and pressure related safety functions 10 10 Access Level C...

Page 33: ......

Page 34: ...ed in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the Technical Publications Department CompAir UK Limited CompAir UK Lim...

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