Gardner Denver GD150 Installation Operating & Maintenance Manual Download | Manualshive

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4990616006

June 2016

GD150
ROTARY VANE
COMPRESSOR

Installation,
Operating &
Maintenance
Manual

(Original Instructions)

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Summary of Contents for GD150

Page 1: ...4990616006 June 2016 GD150 ROTARY VANE COMPRESSOR Installation Operating Maintenance Manual Original Instructions...

Page 2: ...3 4 Mounting orientations 8 3 5 Lubrication 8 3 6 PTO and prop shaft drive alignment 9 3 7 Machine and PTO alignment 10 3 8 Pipe work 10 3 9 Ancillaries 12 4 Operating and commissioning 4 1 Pre opera...

Page 3: ...w use Before the machine is installed or when it will not be used for long periods Store in a dry heated building Handle with care and keep the suction and delivery ports covered Rotate the drive shaf...

Page 4: ...ugh shaft allows CW or ACW input drive rotation and the compressor can be installed on any face to provide the maximum mounting flexibility The standard package consists of Basic GD150 machine and mou...

Page 5: ...n Operating Maintenance Manual No Description 1 Inlet filter kit flexible 2 GD150 inlet filter 3 Basic GD150 Machine 4 Relief Valve 5 Check non return Valve 6 Micronic Discharge Filter Figure1 Recomme...

Page 6: ...torque does not exceed 56 Nm Speed range 1000 1600 rpm Operating environment The permissible foreseen operating environment is as follows Figure 2 Dimensions General 244 92 40 PORT DETAIL SHAFT DETAIL...

Page 7: ...ed around the machine for air circulation If mounting to a solid plate the machine should be mounted at least 25mm from the plate or a cooling hole should be cut into the plate Any flexible coupling a...

Page 8: ...astic cowls Any equipment used for lifting the machine should be rated accordingly 3 4 Mounting orientations The GD150 can be installed on any of the 4 mounting faces shown below and can be driven in...

Page 9: ...e to ensure it fits correctly Both the shaft and coupling bore should be smeared with a light oil during assembly to aid future separation A Hollow Set Screw Grub Screw should be used for retaining th...

Page 10: ...abricated the following points should be followed noted to prevent damage to the machine A stainless steel slip on weld flanges provided with the machine for use with 1 5 nominal bore pipe work Inlet...

Page 11: ...lexible pipe 2 Inlet filter 3 Hose Clip 4 50mm bore Inlet hose cuff 5 Inlet flange connector 6 Machine port gasket 7 Basic GD150 machine 8 Stainless steel weld flange 9 Sealing washer 10 Relief valve...

Page 12: ...itted it should be located as close to the machine discharge port as possible after the relief valve Check non return Valve Fig 8 Item 13 This is to prevent a back flow of air and product often encoun...

Page 13: ...pressure to 0 2 bar below the relief valve full bypass setting stamped on relief valve Check the system for leaks Stop the machine and tighten fasteners if necessary 7 If all is well continue to run t...

Page 14: ...nstruct the driver regarding Rotating parts Hot Pipework Safety valves Safety couplings Operation Instruct the driver regarding Speed range Maximum operating pressure PTO engagement Unloading valve Ro...

Page 15: ...lief valve operation Check the relief valve operation as detailed in section 4 and visually check for any sign of obvious defects 5 3 Inspecting the check non return valve The check non return valve s...

Page 16: ...ean out the main filter cavity Replace the end cap the correct way up and re clip in position Clean the filter element To clean the filter element machine not running 1 Remove the air filter end cap a...

Page 17: ...s perpendicularly opposite the port it will not be central 3 Push the blade down to the bottom of the slot and measure the distance from blade to the top of the slot dimension A shown below 4 The perf...

Page 18: ...yon gardnerdenver com UK Sales Service Gardner Denver UK Ltd PO Box 468 Cross Lane Tong Bradford West Yorkshire United Kingdom BD4 0SU Phone 44 0 1274 683131 Fax 44 0 1274 651006 email sales uk gardne...

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