HydraMaster CTS 403 Flex, Owner'S Manual

Page: 98 / 140

8-27: Assemblies and Parts Lists
Figure 8-22. Exhaust Manifold Assembly
610-013-008 Rev. B
6
2X
8 2X
3
7
2
8 2X
5 2X
4
000-057-082
GASKET, EXHAUST MANIFOLD
000-143-185
SCREW, 8MM X 20MM GR. 8.8 HEX HEAD
SEALANT E2
9 4X
1
4X Torque Spec: 16.5 lbs.ft or 200 lbs.in
2X Torque Spec: 12.0 lbs.ft or 144 lbs.in
NOTES:
1. SEE ENG-45975 OR ADHESIVE MATERIAL
PRODUCTION LINE REFERNCE CARD FOR
SEALANT INFORMATION.
ITEM NO. QTY. DESCRIPTION MATERIAL PART NO.
9 4 WASHER, 5/16" TAB STEEL Z/P 000-174-166
8 4 WASHER, 5/16" FLAT 18-8 S. STEEL 000-174-049
7 1 TUBE, EXHAUST 2.406" LG. W/ FLARE ASTM A249/A269 000-125-307
6 2 SCREW, 5/16"-18UNC x 1.75" LG. HEX HEAD S. STEEL 000-143-124
5 2 NUT, 5/16"-18UNC HEX 2 WAY LOCKING AISI 304 000-094-081
4 1 MANIFOLD, EXHAUST - WELDMENT S. STEEL 000-090-001
3 1 GASKET, HALF DONUT VARIOUS 000-057-212
2 1 FLANGE, Ø1.50" EXHAUST DONUT - COATED ASTM A36 000-105-181
1 1 COVER, UPPER EXH SHIELD - FAB AISI 304 000-041-854
LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD
A RELEASE DRAWING.
-
01/21/2020 L.O.L. M.B.B. M.B.B.
D
C
B
A
B
C
D
1
2
3
4
8 7
6 5
4 3
2
1
DRAWN
CHECKED
APPVD
SCALE: 1:8 SHEET 1 OF 1
8 7 6
5
A
PROPRIETARY INFORMATION
11015 47th Avenue West,
Mukilteo, Washington 98275
B
SIZE
TOLERANCES
.X= .1
.XX= .03
.XXX= .010
ANGULAR = 2°
BREAK ALL SHARP EDGES 0.005-.015
UNLESS OTHERWISE NOTED
DIMENSIONS ARE IN INCHES
PART NUMBER
WEIGHT: APPLICATION
NEXT ASSY USED ON
L.O.L. 01/21/2020
01/21/2020
01/21/2020
REV
A
ASSEMBLY, EXHAUST MANIFOLD - CTS 403
MACHINE
FINISH
125
M.B.B.
M.B.B.
CTS 4003 FLEX
PRJ000245
610-013-749
- - - - - -
- - -
- - -
- - -
- - -
- - -
- - -
610-013-009
CODE: 3.37
See Figure 8-1 for adhesive/sealant information.
Exhaust Manifold Assembly Parts List
1 000-041-854 COVER, UPPER EXH SHIELD - FAB 1
2 000-105-181 FLANGE, Ø1.50” EXHAUST DONUT - COATED 1
3 000-057-212 GASKET, HALF DONUT 1
4 000-090-001 MANIFOLD, EXHAUST - WELDMENT 1
5 000-094-081 NUT, 5/16”-18UNC HEX 2 WAY LOCKING 2
6 000-143-124 SCREW, 5/16”-18UNC x 1.75” LG. HEX HEAD 2
7 000-125-307 TUBE, EXHAUST 2.406” LG. W/ FLARE 1
8 000-174-049 WASHER, 5/16” FLAT 4
9 000-174-166 WASHER, 5/16” TAB 4
Item Part Number Description Qty
6 2X
8 2X
3
7
2
8 2X
5 2X
4
000-057-082
GASKET, EXHAUST MANIFOLD
000-143-185
SCREW, 8MM X 20MM GR. 8.8 HEX HEAD
SEALANT E2
9 4X
1
4X Torque Spec: 16.5 lbs.ft or 200 lbs.in
2X Torque Spec: 12.0 lbs.ft or 144 lbs.in
NOTES:
1. SEE ENG-45975 OR ADHESIVE MATERIAL
PRODUCTION LINE REFERNCE CARD FOR
SEALANT INFORMATION.
ITEM NO. QTY. DESCRIPTION MATERIAL PART NO.
9 4 WASHER, 5/16" TAB STEEL Z/P 000-174-166
8 4 WASHER, 5/16" FLAT 18-8 S. STEEL 000-174-049
7 1 TUBE, EXHAUST 2.406" LG. W/ FLARE ASTM A249/A269 000-125-307
6 2 SCREW, 5/16"-18UNC x 1.75" LG. HEX HEAD S. STEEL 000-143-124
5 2 NUT, 5/16"-18UNC HEX 2 WAY LOCKING AISI 304 000-094-081
4 1 MANIFOLD, EXHAUST - WELDMENT S. STEEL 000-090-001
3 1 GASKET, HALF DONUT VARIOUS 000-057-212
2 1 FLANGE, Ø1.50" EXHAUST DONUT - COATED ASTM A36 000-105-181
1 1 COVER, UPPER EXH SHIELD - FAB AISI 304 000-041-854
LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD
A RELEASE DRAWING.
-
01/21/2020 L.O.L. M.B.B. M.B.B.
D
C
B
A
B
C
D
1
2 3 4
8 7
6 5 4
3
2
1
DRAWN
CHECKED
APPVD
SCALE: 1:8
SHEET 1 OF 1
8 7 6 5
A
PROPRIETARY INFORMATION
11015 47th Avenue West,
Mukilteo, Washington 98275
B
SIZE
TOLERANCES
.X= .1
.XX= .03
.XXX= .010
ANGULAR = 2°
BREAK ALL SHARP EDGES 0.005-.015
UNLESS OTHERWISE NOTED
DIMENSIONS ARE IN INCHES
PART NUMBER
WEIGHT: APPLICATION
NEXT ASSY USED ON
L.O.L. 01/21/2020
01/21/2020
01/21/2020
REV
A
ASSEMBLY, EXHAUST MANIFOLD - CTS 403
MACHINE
FINISH
125
M.B.B.
M.B.B.
CTS 4003 FLEX
PRJ000245
610-013-749
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
610-013-009
CODE: 3.37