HydraMaster CTS 403 Flex, Owner'S Manual

Page: 95 / 140

Assemblies and Parts Lists: 8-24
Figure 8-20. Exhaust Diverted Assembly
610-013-007 Rev. C
8
4X
5
5 12
4
15
2X
3
13
2
10
2X
17
2X
11
4X
16 2X
1
2X
15
2X
7
2X
E2
E2
E2
E2
INSTALL AFTER FASTERNERS ON THE EXHAUST
ASSEMBLY HAVE BEEN TORQUED,
TAB WASHERS ON THE DIVERTER HAVE BEEN BENT
AND THE ASSEMBLY HAS BEEN
INSTALLED ON THE MACHINE
14
9
4X
6 2X
C
Torque Spec: 6.0 lbs.ft or 72 lbs.in 4X
Torque Spec: 12.0 lbs.ft or 144 lbs.in 4X
NOTE: SHOWN WITHOUT HEAT SHIELD
NOTES:
1. SEE ENG-45975 OR ADHESIVE MATERIAL PRODUCTION
LINE REFERNCE CARD FOR SEALANT INFORMATION.
2. DO NOT BEND TAB WASHERS UNTIL AFTER THE
FASTENERS ON THE ASSEMBLY HAVE BEEN TORQUED.
B
C
C
ITEM NO. Defaul
t/QTY.
DESCRIPTION MATERIAL PART NO.
17 2 WASHER, 5/16" TAB DIVERTER BOX AISI 304 2B 000-174-208
16 2 WASHER, 1/4" TAB PLENUM BOX AISI 304 2B 000-174-209
15 4 WASHER, 5/16" FLAT 18-8 S. STEEL 000-174-049
14 1 TUBE, EXHAUST DIVERT - WELDMENT VARIOUS 000-125-940
13 1 TUBE, EXHAUST 4.60" LG. W/ FLARE AISI 304/304L 000-125-266
12 1 TUBE, EXHAUST DIVERT - WELDMENT VARIOUS 000-125-199
11 4 SCREW, 5/16"-18UNC x 5/8" LG. GRD. 5 HEX HEAD STEEL 000-143-572
10 2 SCREW, 5/16"-18UNC x 1.75" LG. HEX HEAD S. STEEL 000-143-124
9 4 SCREW, 1/4-20 X 1/2" GD8 ZINC HHC STEEL 000-143-758
8 4 NUT, 5/16"-18UNC HEX FLANGE STEEL 000-094-078
7 2 NUT, 5/16"-18UNC HEX 2 WAY LOCKING AISI 304 000-094-081
6 2 NUT, 3/8"-16UNC HEX WHIZ LOCK S. STEEL 000-094-016
5 2 GASKET, FOUR HOLE EXHAUST
GRAPHITE
COMPOSITE
000-057-146
4 1 GASKET, EXHAUST DONUT AISI 310 000-057-199
3 1 FLANGE, Ø1.50" EXHAUST DONUT - COATED ASTM A36 000-105-181
2 1 COVER, DIVERTER EXHAUST
AISI 304/304L-
2B
000-041-043
1 2 CLAMP, 1-1/2" EXHAUST STEEL 000-033-068
LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD
B ADDED ITEM 6.
BETA
1/6/2016 L.O.L. C.I.R. C.I.R.
C
REPLACED 4 QTY. 000-143-141 WITH 000-143-758.
REMOVED 4 QTY. 000-174-069, ADDED 2 QTY. 000-
174-208 AND 000-174-209. UPDATED THE HEAT
SHEILD INSTALLATION NOTE.
ECR #2835
02/01/2019 PE RD R.D.D.
D
C
B
A
B
C
D
1 2 3
4 5 6 7 8
8 7 6 5
4
3 2
1
E
F
E
F
A
ASSEMBLY, EXHAUST DIVERTED - CTS 400 FLEX
C
REV
610-013-007
01/06/2016
01/06/2016
10/09/2015
USED ON NEXT ASSY
APPLICATION WEIGHT:
PART NUMBER
UNLESS OTHERWISE NOTED
DIMENSIONS ARE IN INCHES
BREAK ALL SHARP EDGES 0.005-.015
SIZE
C
11015 47th Avenue West,
Mukilteo, Washington 98275
PROPRIETARY INFORMATION
SHEET 1 OF 1 SCALE: 1:3
APPVD
CHECKED
DRAWN
125
MACHINE
FINISH
L.O.L.
C.I.R.
C.I.R.
PRJ000245
CTS 400 FLEX
- - - - - -
610-013-747
- - - - - -
- - - - - -
- - - - - -
TOLERANCES
.X= .1
.XX= .03
.XXX= .010
ANGULAR = 2°
CODE: 5.48
See Figure 8-1 for adhesive/sealant information.
8
4X
5
5 12
4
15
2X
3
13
2
10
2X
17
2X
11
4X
16 2X
1
2X
15
2X
7
2X
E2
E2
E2
E2
INSTALL AFTER FASTERNERS ON THE EXHAUST
ASSEMBLY HAVE BEEN TORQUED,
TAB WASHERS ON THE DIVERTER HAVE BEEN BENT
AND THE ASSEMBLY HAS BEEN
INSTALLED ON THE MACHINE
14
9
4X
6 2X
C
Torque Spec: 6.0 lbs.ft or 72 lbs.in 4X
Torque Spec: 12.0 lbs.ft or 144 lbs.in
4X
NOTE: SHOWN WITHOUT HEAT SHIELD
NOTES:
1. SEE ENG-45975 OR ADHESIVE MATERIAL PRODUCTION
LINE REFERNCE CARD FOR SEALANT INFORMATION.
2. DO NOT BEND TAB WASHERS UNTIL AFTER THE
FASTENERS ON THE ASSEMBLY HAVE BEEN TORQUED.
B
C
C
ITEM NO. Defaul
t/QTY.
DESCRIPTION MATERIAL PART NO.
17 2 WASHER, 5/16" TAB DIVERTER BOX AISI 304 2B 000-174-208
16 2 WASHER, 1/4" TAB PLENUM BOX AISI 304 2B 000-174-209
15 4 WASHER, 5/16" FLAT 18-8 S. STEEL 000-174-049
14 1 TUBE, EXHAUST DIVERT - WELDMENT VARIOUS 000-125-940
13 1 TUBE, EXHAUST 4.60" LG. W/ FLARE AISI 304/304L 000-125-266
12 1 TUBE, EXHAUST DIVERT - WELDMENT VARIOUS 000-125-199
11 4 SCREW, 5/16"-18UNC x 5/8" LG. GRD. 5 HEX HEAD STEEL 000-143-572
10 2 SCREW, 5/16"-18UNC x 1.75" LG. HEX HEAD S. STEEL 000-143-124
9 4 SCREW, 1/4-20 X 1/2" GD8 ZINC HHC STEEL 000-143-758
8 4 NUT, 5/16"-18UNC HEX FLANGE STEEL 000-094-078
7 2 NUT, 5/16"-18UNC HEX 2 WAY LOCKING AISI 304 000-094-081
6 2 NUT, 3/8"-16UNC HEX WHIZ LOCK S. STEEL 000-094-016
5 2 GASKET, FOUR HOLE EXHAUST
GRAPHITE
COMPOSITE
000-057-146
4 1 GASKET, EXHAUST DONUT AISI 310 000-057-199
3 1 FLANGE, Ø1.50" EXHAUST DONUT - COATED ASTM A36 000-105-181
2 1 COVER, DIVERTER EXHAUST
AISI 304/304L-
2B
000-041-043
1 2 CLAMP, 1-1/2" EXHAUST STEEL 000-033-068
LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD
B ADDED ITEM 6. BETA 1/6/2016 L.O.L. C.I.R. C.I.R.
C
REPLACED 4 QTY. 000-143-141 WITH 000-143-758.
REMOVED 4 QTY. 000-174-069, ADDED 2 QTY. 000-
174-208 AND 000-174-209. UPDATED THE HEAT
SHEILD INSTALLATION NOTE.
ECR #2835
02/01/2019 PE RD R.D.D.
D
C
B
A
B
C
D
1 2 3 4 5 6 7 8
8 7 6 5 4 3 2 1
E
F
E
F
A
ASSEMBLY, EXHAUST DIVERTED - CTS 400 FLEX
C
REV
610-013-007
01/06/2016
01/06/2016
10/09/2015
USED ON NEXT ASSY
APPLICATION WEIGHT:
PART NUMBER
UNLESS OTHERWISE NOTED
DIMENSIONS ARE IN INCHES
BREAK ALL SHARP EDGES 0.005-.015
SIZE
C
11015 47th Avenue West,
Mukilteo, Washington 98275
PROPRIETARY INFORMATION
SHEET 1 OF 1
SCALE: 1:3
APPVD
CHECKED
DRAWN
125
MACHINE
FINISH
L.O.L.
C.I.R.
C.I.R.
PRJ000245
CTS 400 FLEX
- - - - - -
610-013-747
- - - - - -
- - - - - -
- - - - - -
TOLERANCES
.X= .1
.XX= .03
.XXX= .010
ANGULAR = 2°
CODE: 5.48