HydraMaster CTS 403 Flex, Owner'S Manual

Page: 114 / 140

8-43: Assemblies and Parts Lists
Water Box Assembly Parts List
Item Part Number Description Qty Item Part Number Description Qty
1 000-169-235 ASSEMBLY, ROBERT FLOAT VALVE 1
2 000-052-660 BULKHEAD, 3/8” FPT x 3/8” FPT 1
3 000-033-003 CLAMP, SIZE #4 MINI HOSE 1
4 000-033-004 CLAMP, SIZE #6 MINI HOSE 1
5 000-041-005 COVER, 6” ACCESS 1
6 000-052-355 ELBOW, 3/8” NPT x 1/2” HOSE 1
7 000-057-256 GASKET - 6 IN. COVER LID 1
8 000-068-827 HOSE, 3/8” CLEAR w/ BRAID x 8” LG. 1
9 000-068-1126 HOSE,1/2” I.D. RUBBER X 48” LG 1
10 000-052-097 INSERT, #24 2
11 000-052-104 INSERT, #66 (3/8” NPT x 3/8” BARB) 1
12 000-052-105 INSERT, #68 (3/8” NPT x 1/2” BARB) 1
13 000-052-661 INSERT, 3/4” BARB X STRAIGHT 1
14 000-052-956 INSERT, 3/8” NPT X 1/2” BARB X 90° BRASS 1
15 000-052-069 NIPPLE, 1/8” NPT HEX 1
16 000-052-662 NIPPLE, 3/8” NPT x 1/4” M SAE 1
17 000-094-097 NUT, 1”-14UNS BRASS 4
18 000-097-041 O-RING, 1/2” BULK HEAD 2
19 000-143-739 SCREW, #8-15 X 3/4” LG. PH SHEET METAL SS 6
20 000-143-017-1 SCREW, 3/8”-16UNC x 0.75” LG. HEX HEAD 3
21 000-157-0801 SWITCH, w/PROTECTOR, POLYPRO BARREL - NC 1
22 000-159-190 TANK, POLY WATER BOX - 4 GALLON - MODIFIED 1
23 000-052-092 TEE, 1/8” FPT 1
24 000-052-447 TEE, 3/8” NPT MALE BRANCH 1
25 000-052-023 TEE, 3/8” NPT MALE STREET 1
26 000-169-011 VALVE, HI TEMP CONTROL 180° 1
27 000-174-063 WASHER, 1.5” O.D. x 1.073” I.D. x 0.075” THK. 2
28 000-174-032 WASHER, 3/8” FLAT 3
29 000-174-057 WASHER, 3/8” LOCK 3
30 000-174-028 WASHER, 7/8” I.D. x 1.50” O.D. x 0.090” THK. 2
30
5
1
11
27 16
25
14
27 17
22
17 18 2
21
18
3
8
28
29 2X
13
20
2X
20
19 6X
28 2X
29
1
1
6
4
9
7
A3
A3
A2
NOT THE ACTUAL LENGTH OF THE HOSE.
USE A 13/16" DRILL BIT TO ROUTE THE
OVERFLOW HOSE TO THROUGH THE VAN'S FLOOR.
10
10
23
12
24
23 15 26
A3
A3
B
2
NOTES:
1. SEE ENG-45975 OR ADHESIVE MATERIAL PRODUCTION LINE REFERNCE
CARD FOR SEALANT INFORMATION.
SEE DRAWING FOR ASSEMBLY INSTRUCTIONS.
2
A3
B
ITEM NO. QTY. DESCRIPTION MATERIAL PART NO.
30 2 WASHER, 7/8" I.D. x 1.50" O.D. x 0.090" THK. S. STEEL 000-174-028
29 3 WASHER, 3/8" LOCK S. STEEL 000-174-057
28 3 WASHER, 3/8" FLAT AISI 304 000-174-032
27 2 WASHER, 1.5" O.D. x 1.073" I.D. x 0.075" THK. S. STEEL 000-174-063
26 1 VALVE, HI TEMP CONTROL 180° BRASS 000-169-011
25 1 TEE, 3/8" NPT MALE STREET BRASS 000-052-023
24 1 TEE, 3/8" NPT MALE BRANCH BRASS 000-052-447
23 1 TEE, 1/8" FPT BRASS 000-052-092
22 1 TANK, POLY WATER BOX - 4 GALLON - MODIFIED VARIOUS 000-159-190
21 1 SWITCH, w/PROTECTOR, POLYPROPELENE BARREL - NC VARIOUS 000-157-0801
20 3 SCREW, 3/8"-16UNC x 0.75" LG. HEX HEAD AISI 304 000-143-017-1
19 6 SCREW, #8-15 X 3/4" LG. PAN HEAD SHEET METAL SS S. STEEL 000-143-739
18 2 O-RING, 1/2" BULK HEAD BUNA-N 000-097-041
17 4 NUT, 1"-14UNS BRASS UNS#36000 000-094-097
16 1 NIPPLE, 3/8" NPT x 1/4" M SAE BRASS 000-052-662
15 1 NIPPLE, 1/8" NPT HEX BRASS 000-052-069
14 1 INSERT, 3/8" NPT X 1/2" BARB X 90° BRASS BRASS 000-052-956
13 1 INSERT, 3/4" BARB X STRAIGHT BRASS 000-052-661
12 1 INSERT, #68 (3/8" NPT x 1/2" BARB) BRASS 000-052-105
11 1 INSERT, #66 (3/8" NPT x 3/8" BARB) BRASS 000-052-104
10 2 INSERT, #24 BRASS 000-052-097
9 1 HOSE,1/2" I.D. RUBBER X 48" LG RUBBER 000-068-1126
8 1 HOSE, 3/8" CLEAR w/ BRAID x 8" LG. VARIOUS 000-068-827
7 1 GASKET - 6 IN. COVER LID
NEOPRENE 30A
DUROMETER
000-057-256
6 1 ELBOW, 3/8" NPT x 1/2" HOSE GFBN 000-052-355
5 1 COVER, 6" ACCESS POLYPROPYLENE 000-041-005
4 1 CLAMP, SIZE #6 MINI HOSE S. STEEL 000-033-004
3 1 CLAMP, SIZE #4 MINI HOSE S. STEEL 000-033-003
2 1 BULKHEAD, 3/8" FPT x 3/8" FPT BRASS 000-052-660
1 1 ASSEMBLY, ROBERT FLOAT VALVE VARIOUS 000-169-235
LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD
A RELEASE DRAWING
NEW
1/8/2020 L.O.L. M.B.B. M.B.B.
B REMOVE 033-017 & 068-1135; 052-097 QTY WAS 4.
ADD 052-069.
LRIP
03/11/2020 M.B.B. L.O.L. M.B.B.
D
C
B
A
A
B
C
D
1 2 3
4 5
6 7 8
8
7
6 5
4
3 2 1
E
F
E
F
MACHINE
FINISH
125
SCALE: 1:2 SHEET 1 OF 1
PROPRIETARY INFORMATION
11015 47th Avenue West,
Mukilteo, Washington 98275
D
SIZE
BREAK ALL SHARP EDGES 0.005-.015
UNLESS OTHERWISE NOTED
DIMENSIONS ARE IN INCHES
PART NUMBER
WEIGHT: APPLICATION
NEXT ASSY USED ON
610-010-749
REV
ASSEMBLY, WATER BOX - CTS 403 FLEX
B
PRJ000245
CTS 403 FLEX 610-050-749
- - - - - -
- - - - - -
- - -
- - -
- - - - - -
M.B.B.
M.B.B.
L.O.L. DRAWN
CHECKED
APPVD
01/07/2020
01/08/2020
03/11/2020
TOLERANCES
.X= .1
.XX= .03
.XXX= .010
ANGULAR = 2°
CODE: 21.74