HYDAC FILTER SYSTEMS OLFCM 15 Operating And Maintenance Instructions Manual Download Page 4

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OLFCM 15/30/45/60

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BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx

2018-06-28

Identifying electrical equipment ................................................................. 33

Without electrical equipment .................................................................. 34

PKZ – On/off switch with connection cable ............................................ 34

FA0 – Filter switch-off 0 .......................................................................... 34

FA1 – Filter switch-off 1 .......................................................................... 34

FA2 – Filter switch-off 2 .......................................................................... 34

FA3 – Filter switch-off 3 .......................................................................... 35

Starting up the OLF .................................................................................... 36

Operating elements - PKZ version ............................................................. 36

Operating elements – version FA1 / FA2 ................................................... 37

Operating elements – version FA3 ............................................................ 38

Setting operating mode "Operation until target purity reached" on
the CS .................................................................................................... 39

Setting operating mode "Operation until target purity reached" on
the SMU. ................................................................................................ 40

Operational mode "Continuous operation" ............................................. 40

Operating the ContaminationSensor (display is optional) ...................... 41

Function of the Keys .................................................................................. 42

Measured variables on the display ............................................................ 43

ISO (Cleanliness class) .......................................................................... 43

SAE (Cleanliness class) ......................................................................... 43

NAS (Cleanliness Class - only CS 13xx) ................................................ 43

Service variables on the display ................................................................ 44

Flow (flow rate) ....................................................................................... 44

Out (Analog output) ................................................................................ 44

Drive (performance of the LED).............................................................. 44

Temp (Temperature) .............................................................................. 44

Activate / deactivate keypad lock. .............................................................. 45

Operating the SensorMonitoring Unit SMU (optional) ............................. 46

Display (CS1000 and AS1000) .................................................................. 46

Keyboard elements .................................................................................... 46

Activating/deactivating key lock ................................................................. 47

Switching the display on and off ................................................................ 48

Measured variables CS1000 ..................................................................... 49

Measured variable "ISO" ........................................................................ 49

Measured variable "SAE" ....................................................................... 49

Measured variable "NAS" ....................................................................... 49

Service variables ....................................................................................... 50

Service variable "Flow" ........................................................................... 50

Service category "Out" ........................................................................... 50

Service variable "Drive" .......................................................................... 50

Service category "Temp" ........................................................................ 50

Summary of Contents for OLFCM 15

Page 1: ...OffLine Filter OLFCM 15 30 45 60 Operating and Maintenance Instructions English translation of original instructions Document No 3595923a ...

Page 2: ...esentative Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Fax 49 0 6897 509 1394 E Mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of...

Page 3: ...d Use 12 Improper Use or Use Deviating from Intended Use 13 Qualifications of personnel target group 14 Wear suitable clothing 16 Stoppage in an emergency EMERGENCY STOP 16 Transporting the OLF 17 Storing the OLF 18 Checking the scope of delivery 19 OLF Features 20 Pressure drop over DIMICRON filter element s 20 OLFCM components 21 Dimensions 23 Version OLF 15 15 30 15 23 Version OLF 30 60 24 Vers...

Page 4: ...ional mode Continuous operation 40 Operating the ContaminationSensor display is optional 41 Function of the Keys 42 Measured variables on the display 43 ISO Cleanliness class 43 SAE Cleanliness class 43 NAS Cleanliness Class only CS 13xx 43 Service variables on the display 44 Flow flow rate 44 Out Analog output 44 Drive performance of the LED 44 Temp Temperature 44 Activate deactivate keypad lock ...

Page 5: ...ance 51 Changing the filter element s 52 Exchanging the prefilter to the ContaminationSensor 57 Status messages SMU1200 optional 58 Status messages CS1000 optionally with display 62 Status LED Display 62 Error 65 Exceptions Errors 66 Errors and troubleshooting 68 Disposal of OLF 70 Disposing of the OLF 70 Spare Parts List 71 Prefilter to the ContaminationSensor 74 Technical Data 75 Model Code 76 N...

Page 6: ... in the vicinity of the product for immediate reference Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have sugges...

Page 7: ... purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Report any modifications carried out on the product by ...

Page 8: ...the future What do I want to know I determine which topic I am looking for WHERE can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is increme...

Page 9: ... safety devices are present Secure the hazardous areas which may arise between the unit and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazar...

Page 10: ...tuation with a high level of risk which if not avoided will result lethal or serious injury WARNING WARNING The signal word indicates a hazardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in minor or moderate injury NOTICE NOT...

Page 11: ...l word indicate the severity of the danger Warning instructions listed before an activity are laid out as follows HAZARD SYMBOL SIGNAL WORD Type and source of danger Consequence of the danger Measures to avert danger Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for environm...

Page 12: ...ds to the following observing all instructions contained in the instruction manual performing inspection and maintenance work Depending on the version see model code you may use the OLF only in connection with the following media WARNING Fire hazard Danger of bodily injury With the OLF you may filter pump only media fluids with a flash point 56 C 133 F NOTICE Unpermitted operating media The filtra...

Page 13: ...ing therefrom shall not be considered intended use HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the unit Examples of improper use Operation in potentially explosive atmospheres Operation with a non approved medium Operation under non approved op...

Page 14: ...nstructions and applicable regulations before beginning work The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel These operating instructions is intended for Auxiliary personnel such persons have been instructed in power unit operation and are aware of potential hazards due to improper use Specialist personnel such persons...

Page 15: ...aintenance troubleshooting repair decommissioning disassembly Specialist personnel Safe handling use of tools Fitting and connection of hydraulic lines and connections Fitting and connection of electrical lines electrical machinery sockets etc Checking the phase sequence Product specific knowledge Operation Operations control Auxiliary personnel Product specific knowledge Knowledge about how to ha...

Page 16: ...ases the risk of being caught or being drawn in on rotating parts and the risk of getting caught on protruding parts You can be severely injured or killed Wear close fitting clothing Do not wear any rings chains or any other jewelry Wear work safety shoes Stoppage in an emergency EMERGENCY STOP In case of emergency switch off the power unit at the main switch ...

Page 17: ...Wa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Transporting the OLF Transport the OLF in an upright position only For transportation using a crane or forklift use two slings at the specified anchor points between the filter housing and the base ...

Page 18: ...lements before putting into storage Storage temperature 5 30 C 41 86 F Humidity up to 80 relative humidity non condensing Air condition Clean salt free air not near oxidizing substances rust film Storage duration Indefinite Before the unit is started up again after being stored for more than two years all seals must be replaced Store the OLF in an upright position only ...

Page 19: ...mage in transit is to be reported to the forwarding agent or the department in charge immediately the unit may not be commissioned until this damage is properly remedied The following items are supplied Item Qty Description 1 1 OffLine Filter 15 30 45 60 1 Operation and Maintenance Instructions OLFCM 15 60 this document 1 Operating and maintenance instructions CS1000 1 Operating and maintenance in...

Page 20: ...f fluid Features of the DIMICRON filter elements used in these filters are their particularly high contamination retention capacity and an environmentally safe method of disposal incinerable The OLFCM has a vane pump and is suitable for operating fluids with a viscosity of 15 200 mm s Pressure drop over DIMICRON filter element s Differential pressure at 15l min Differential pressure bar Viscosity ...

Page 21: ...OLFCM components OLFCM 15 30 45 60 en us 21 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 OLFCM components ...

Page 22: ...m Description 1 Inlet IN 2 Outlet OUT 3 Motor pump assembly 4 Protective screen 5 ContaminationSensor CS1000 6 AquaSensor AS1000 optional 8 Air bleed 9 Back pressure indicator 10 Draining 11 Filter housing 12 Differential pressure indicator optional 20 Switch cabinet optional 21 SensorMonitoring Unit optional ...

Page 23: ... 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Dimensions The filtration unit is available in different versions below you will find an overview with the corresponding dimensions Version OLF 15 15 30 15 All dimensions in mm ...

Page 24: ...Dimensions OLFCM 15 30 45 60 en us 24 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Version OLF 30 60 All dimensions in mm ...

Page 25: ...Dimensions OLFCM 15 30 45 60 en us 25 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Version OLF30 60 FA All dimensions in mm ...

Page 26: ...Hydraulic diagram OLFCM 15 30 45 60 en us 26 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Hydraulic diagram M CS OUT IN AS 3 4 5 6 7 8 12 11 10 9 1 2 ...

Page 27: ...docx 2018 06 28 Item Description 1 Inlet IN 2 Outlet OUT 3 Motor pump assembly 4 Protective screen 5 ContaminationSensor CS1000 6 AquaSensor AS1000 optional 7 Pressure control valve 8 Air bleed 9 Back pressure indicator 10 Draining 11 Filter housing 12 Differential pressure indicator optional ...

Page 28: ...Make sure that there is sufficient space above the filter housing to replace the filter elements 4 Observe the maximum permissible ambient temperature and constant supply of cooling air to avoid overheating the motor pump assembly 5 In the case of installation below the fluid level install shut off valves in the feed and return lines 6 We recommend installing a dirt trap or suction strainer with 2...

Page 29: ...ed hydraulic fluid has a density of 0 9 kg dm This applies to straight pipelines and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the pump and the oil level in the tank as low as possible Constrictions in the connections and lines ...

Page 30: ...te suction strainer must be installed in the suction line in order to protect the pump NOTICE Overpressure at the suction port connection The filter unit will be damaged The maximum pressure on the suction port connection IN must not be more than 0 4 to 0 6 bar Connecting the pressure port Make sure that the nominal width of the pressure line corresponds to the threaded connection of the filter ho...

Page 31: ...y be done by a properly trained certified electrician The electrical connection of units without connection plugs to the power supply module may only be performed by a technician with corresponding knowledge and skills Compare the voltage and frequency specifications on the motor type label with the existing network specifications Depending on the voltage supply connect the electric motor of the p...

Page 32: ...rotating field at the connecting socket NOTICE Incorrect phase sequence rotation direction of the motor The pump will be destroyed In jog mode check the direction of rotation of the motors A rotation direction arrow on the fan cover of the motor identifies the correct direction of rotation If rotation is in the opposite direction change the phases in the terminal box or rotate the phases in the co...

Page 33: ...FA3 The motor protection switch switches off in case of electrical overload of the filtration unit Power supply for the installed sensors The differential pressure switch switches the filtration unit off when the message Filter clogged appears Neutral wire required The differential pressure switch switches the filtration unit off when the message Filter clogged appears No neutral wire required The...

Page 34: ...itch off 0 Connect the power supply from the control cabinet to your network If the built in motor protection switch trips the fault indicator lamp lights up Connect the differential pressure sensor and forward the desired signals to the control The contamination sensors are supplied with the appropriate voltage FA1 Filter switch off 1 Connect the power supply from the control cabinet to your netw...

Page 35: ...abinet to your network If the built in motor protection switch trips the fault indicator lamp lights up The differential pressure sensor switches the filtration unit off when the message Filter clogged appears The fault indicator lamp Change oil filter lights up The ContaminationSensor monitors the contamination of the fluid and switches the filtration unit off at the set target purity ...

Page 36: ...e hydraulic system Vent the filter housing Before commissioning open the filter housing and check that the filter elements are firmly in place and that the locking cap is installed or insert the filter elements if necessary You can find details about changing the filter elements on page 52 Put the OLF into operation only after all preparations for commissioning are complete Operating elements PKZ ...

Page 37: ...923a en us 2018 06 28 docx 2018 06 28 Operating elements version FA1 FA2 This version has the following operating elements on the switch box Item Description Q1 Main switch S1 On switch S2 Stop switch H1 Fault indicator lamp H2 Fault indicator lamp Replace filter elements ...

Page 38: ... 06 28 docx 2018 06 28 Operating elements version FA3 This version has the following operating elements on the switch box Item Description Q1 Main switch S1 On switch S2 Stop switch H1 Fault indicator lamp H2 Fault indicator lamp Replace filter elements S3 Operating mode selector switch ...

Page 39: ...1 To adjust the target purity of the CS proceed as follows 1 Press the o k button 2 Scroll with the buttons until the display shows SWtOUT and confirm with the o k button 3 Confirm the M4 display with the o k button 4 Scroll with the buttons until the display shows TARGET and press the o k button 5 Set the desired target purity with the buttons and confirm with the o k button 6 Scroll with the but...

Page 40: ...on 2 Scroll with the buttons until the display shows SWtOUT and confirm with the o k button 3 Confirm the M4 display with the o k button 4 Scroll with the buttons until the display shows TARGET and press the o k button 5 Set the desired target purity with the buttons and confirm with the o k button 6 Press the Esc button three times until SAVE appears and confirm with the o k button 7 Unplug the p...

Page 41: ...0 The duration of the countdown corresponds to the set measurement time MTIME This means that the countdown runs from 99 0 within the set measurement time factory setting 60 sec Item LED Designation A Status Status display B Display 6 figure display with 17 segments each C Measured variable Display of respective measured variable e g ISO SAE NAS D Service variable Display of respective service var...

Page 42: ...l to save or reject a change in value Esc You jump up one menu level In order to leave the menu without changing the values press the ESC key until SAVE appears in the display With the keys switch to CANCEL and confirm with the o k key or wait 30 seconds without pressing a key You exit the menu without changing the values You change values settings on the lowest menu level You scroll through the d...

Page 43: ...bles give you information on the oil cleanliness in the system You will gain a measured value with an accuracy of 1 2 ISO code within the calibrated range ISO Cleanliness class Display Designation Measured value ISO code SAE Cleanliness class Display Designation SAE class measurement category NAS Cleanliness Class only CS 13xx Display Designation NAS class measurement category 2 1 1 A 1 15 1 2 ...

Page 44: ...s are not calibrated They represent an approximate value for installing the sensor in the hydraulic system Flow flow rate Display Designation Flow rate in permissible range Out Analog output Display Designation Current or voltage output at the analog output example 13 8 mA Drive performance of the LED Display Designation Performance 1 100 of the LED in the sensor example 60 Temp Temperature Displa...

Page 45: ...vate or deactivate the keypad lock by pressing both keys simultaneously to prevent further input Keys The following appears in the display 1 sec Designation Activating key lock Deactivating key lock The display switches to the preset display after 1 second When the supply voltage to the CS is disconnected the activated keypad lock LOCK is unlocked and reset to UNLOCK LOCK UNLOCK ...

Page 46: ... described in the following Display CS1000 and AS1000 2 1 1 C A D B 3 8 1 3 E Item LED Description A Status Status display B Display Consists of a 6 digit display and shows the selected measured values C Measured variable This indicates which measurement is currently being shown in the display e g ISO SAE NAS D Service variable Indicates which service variable is shown in the display e g Flow Driv...

Page 47: ...e change Change values at the lowest levels if you are at the lowest menu level the display will flash Scroll through display Scroll through menu Select numbers Activating deactivating key lock Lock the keyboard to prevent unwanted accidental entries or operation To activate or deactivate keypad locking press both keys simultaneously Keys The following appears in the display 1 sec Designation LOCK...

Page 48: ... 06 28 Switching the display on and off You can switch off the display Only the status LED stays active on switched off displays To switch off the display press the two keys simultaneously Switching back on is accomplished by pressing any key Keys Display Designation Switches displays off o k Esc 2 1 1 3 8 1 3 Switches displays on ...

Page 49: ...red value with an accuracy of 1 2 codes class Measured variable ISO Display Designation 2 1 1 The measured value is updated depending on the set measuring time Display of the 3 digit ISO code Measured variable SAE Display Designation 6A ISO Flow Out Temp Drive SAE NAS The measured value is updated depending on the set measuring time Display of a channel in the SAE class Measured variable NAS Displ...

Page 50: ...tion 108 Here you can see the averaged flow through the ContaminationSensor unit e g 108 ml min Service category Out Display Designation 1 8 Here you can see the value emitted as analog output signal example 13 8 mA Service variable Drive Display Designation 42 Display of the current LED brightness 1 100 in the ContaminationSensor example 42 Service category Temp Display Designation 2 5C Display o...

Page 51: ...res the fluid temperature Depending on the setting under TP UNIT the measurement is either shown in Celsius C or as Fahrenheit F Performing Maintenance WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system The OLF is standard equipped with a dynamic pressure gauge This displays the pressure...

Page 52: ...witched back on 2 Close all shut off valves at the inlet and outlet 3 Unscrew the air bleed screw x completely using a 10 mm Allen wrench 4 1 Have a suitable drip tray on hand to catch the operating fluid 2 Open the drain fitting and collect the escaping fluid in the tray Once the housing has been completely drained close the drain fitting 3 Screw in the air bleed screw x by hand in a clockwise di...

Page 53: ...95923a en us 2018 06 28 docx 2018 06 28 4 Release the housing tensioning clamps 1 and remove them Remove the cover a Remove the intermediate piece b 5 Turn the element locking cap on the top filter element by 90 in counterclockwise direction 1 and lift off the locking cap 2 ...

Page 54: ...cx 2018 06 28 6 Turn all filter elements 90 in a counterclockwise direction and remove them 7 Dispose of the used filter elements in an environmentally friendly manner 8 Clean the inside of the filter housing of coarse dirt Check the O rings on the filter housing for damage If necessary replace them ...

Page 55: ...nsert the filter element into the bayonet fitting 1 and lock it in place by turning each individual filter element 90 in the clockwise direction 2 10 Place the element locking cap on the upper filter element 1 Turn the locking cap 90 in the clockwise direction to lock it in place No element locking cap no filtration ...

Page 56: ...lock nut We recommend applying lubricant containing a slip additive to the threads of the housing tensioning clamp each time filter elements are changed so that it remains easy to remove Lubricant containing a slip additive HYDAC p no 3066287 12 Open all shut off valves at the inlet and outlet Switch the unit on 13 Fill the filter housing slowly Slightly undo the air bleed screw x The air in the f...

Page 57: ...ion without prefilter The ContaminationSensor is blocked Never operate the unit without a prefilter Clean the prefilter regularly A prefilter is installed to stop the ContaminationSensor from blocking up Exchange the prefilter regularly depending on the contamination level of the fluid 10 20 20 30 40 Item Description 10 Protective screen 100 µm 20 O ring 30 Screw connection 40 Screw connection ...

Page 58: ...or operation You can make further measurements 0 Red NoSENS A sensor is connected to sensor interface A This is not recognized Check sensor interface A is an MCS1000 or a CS1000 connected Check the connection cables between the sensor and the SMU Check the sensor bus address The bus address must be different to SENS B Switch the SMU off and then on again If the fault recurs contact HYDAC service d...

Page 59: ...lt Check sensor A use HMG3000 as an aid 4 Red OUT RNGE AS1000 firmware V2 04 The sensor at sensor interface B is outside of the measurement range Wait for a few more measurement cycles 2 Green AS1000 firmware V2 10 The sensor at sensor interface B is outside of the measurement range or has a short circuit at the sensor Wait for a few more measurement cycles Dewater the fluid in the saturated range...

Page 60: ... sensor and the SMU Check the sensor bus address The bus address must be different to SENS A If the fault recurs contact HYDAC service department 3 Green No SENS No sensor is connected This display will go out after 10 seconds Connect a sensor to sensor interface B Switch the SMU off and then on again 0 Red EROR EROR AS1000 firmware V2 10 The sensor at sensor interface B is causing a major error S...

Page 61: ...e been connected The parameters for REC MOD have been changed Delete the memory in the PowerUp menu Back up the data in advance using the USB memory stick When adjusting the REC MOD one must take into account the fact that this will need to be reset before saving 3 Red ERROR SMU The SMU has a moderate fault Switch the SMU off and then on again If the fault recurs contact HYDAC service department 3...

Page 62: ...ogue output Switching output Flow status on the digital output Gree n CS o k current value mA V Conductive Gree n The flow rate has reached the upper limit Reduce the flow rate to prevent the sensor from going into the CHECK error state current value mA V Conductive 55 Gree n The flow rate has reached the upper permissible range Check the flow rate in short cycles The sensor is in the upper permis...

Page 63: ...is in the middle permissible range Do nothing The sensor is in the middle flow rate range current value mA V Conductive 33 Gree n The flow rate has reached the lower permissible range Check the flow rate in short cycles The sensor is in the lower permissible flow rate range current value mA V Conductive 22 Gree n The flow rate has reached the lower limit Increase the flow rate to prevent the senso...

Page 64: ...64 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 LED Flash code display Status Remedy Error no Analogue output Switching output Flow status on the digital output Red The sensor is below its measurement range ISO 9 8 7 current value mA V Conductive 1 2CLEAN ...

Page 65: ...tput Red It is not possible to determine the flow rate The sensor status is undefined Check that the flow is between 30 500 ml min If the fluid cleanliness is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed 3 mA V open 1 Red The sensor is above its measurement range ISO 25 24 23 It is not possible to determine the flow rate Filter th...

Page 66: ...1000 Status To do Error no Analogue output Switching output Flow status on the digital output OFF CS no display no function Check the supply voltage for the CS Contact HYDAC 0 mA 0 V open Red Firmware error Reset the unit To do this disconnect the CS from the voltage supply or contact HYDAC 1 19 4 1 mA 2 05 V open Red Communication error Check the wiring 20 39 4 1 mA 2 05 V open ...

Page 67: ... Reset the unit To do this disconnect the CS from the voltage supply or contact HYDAC 40 69 4 1 mA 2 05 V open Red Error during automatic adjustment Reset the unit To do this disconnect the CS from the voltage supply check the flow rate or contact HYDAC 70 4 1 mA 2 05 V open Red Error measuring cell LED Reset the unit To do this disconnect the CS from the voltage supply check the flow rate or cont...

Page 68: ...n hose bent defective Check the suction hose for freedom of passage Replace it if necessary Air in suction area and pump Fill the pump via the suction hose hose coupling The viscosity of the fluid is too high Check the viscosity of the medium Heat the medium to reach the permissible viscosity Motor without voltage Check the supply line to the filtration unit Replace it if necessary Motor pump defe...

Page 69: ...e tank The pressure hose or the pressure lance is positioned about the level of the oil Dip the pressure lance into the oil The viscosity of the fluid to be conveyed is too high Check the viscosity The volumetric flow over the CS is too low The CS or the prefilter is blocked Remove the CS and blow it out using compressed air against the direction of flow Check the prefilter to the CS Clean or repl...

Page 70: ...hut off valves on the unit 3 Drain the unit completely 4 Remove all the filter elements 5 Clean the inside of the filter housing 6 Remove all the hydraulic and electrical connections to the unit Disposing of the OLF Dispose of the packaging material in an environmentally friendly manner After dismantling the unit and separating the various materials dispose of the unit in an environmentally friend...

Page 71: ... en us 71 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Spare Parts List Use only original spare parts Make sure to always indicate the exact unit designation see nameplate and the serial number when ordering spare parts ...

Page 72: ...Spare Parts List OLFCM 15 30 45 60 en us 72 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 ...

Page 73: ... 6005449 1 1 2 2 8 O ring for housing FKM 6012630 1 1 2 2 9 Air bleed plug Air bleed 0403302 1 1 1 1 10 Filter element 2 µm N15DM002 1251590 1 2 3 4 10 Filter element 5 µm N15DM005 3252552 1 2 3 4 10 Filter element 10 µm N15DM010 3115180 1 2 3 4 10 Filter element 20 µm N15DM020 0349576 1 2 3 4 10 Filter element 30 µm N15DM030 3048790 1 2 3 4 11 Dynamic pressure gauge 0036198 1 1 1 1 12 Clogging in...

Page 74: ...23a en us 2018 06 28 docx 2018 06 28 Prefilter to the ContaminationSensor 10 20 20 30 40 Item Qty Part no Description 10 1 3536729 Prefilter set consisting of 10 pieces 20 2 607770 o ring 6 07 x 1 78 NBR 70 Shore 30 1 6009078 Screw connection 40 1 618595 Screw connection ...

Page 75: ... liter 60 liter 78 liter Operating pressure maximum 6 bar 87 psi 6 bar 87 psi 6 bar 87 psi 6 bar 87 psi Material of seals on filter housing NBR FKM NBR FKM NBR FKM NBR FKM Empty weight 40 kg 60 kg 70 kg 90 kg Permissible operating temperature 10 80 C 50 176 F 10 80 C 50 176 F 10 80 C 50 176 F 10 80 C 50 176 F Motor pump group 15 l min 30 l min 45 l min 60 l min Operating pressure of the pumpe in b...

Page 76: ... DIMICRON 30 µm absolute Z without filter element Clogging indicator E Standard back pressure gauge B Differential pressure indicator visual C Differential pressure gauge electrical D3 Differential pressure gauge visual electrical VM 2 D 0 L220 D4 Differential pressure gauge visual electrical VM 2 D 0 24 D5 Differential pressure indicator visual electrical VM 2 LZ 1 DB F Pressure switch electrical...

Page 77: ...FCM 15 30 45 60 en us 77 84 BeWa OLFCM 15 60 3595923a en us 2018 06 28 docx 2018 06 28 Nominal flow rate 15 l min 30 l min 45 l min 60 l min 15 15 30 15 30 30 45 15 45 30 60 45 60 15 60 30 60 45 60 60 not available ...

Page 78: ...ht 75 Error 62 65 66 67 68 F Fault indicator lamp 37 38 Features 20 Filter 13 22 27 33 34 35 65 68 73 75 76 Filter element 68 73 76 Filter housing volume 75 filtration 12 23 28 29 33 34 35 55 68 Filtration 75 Firmware 66 Flash code 62 65 66 Flow rate 29 44 Flow status 62 65 66 Forwarding agent 15 Function of the Keys 42 H Hazard symbol 9 11 HDA 67 Hydraulic diagram 26 I Imprint 2 IN 22 27 30 In ca...

Page 79: ...dy 62 68 RSTART 39 S SAE 41 42 43 46 49 select 8 42 Sensor 50 59 73 Service 41 44 46 50 Service variable 41 44 46 50 setting 28 41 42 50 51 Signal word 10 11 signal words 10 11 Size 76 Specialist personnel 14 15 Status message 58 62 Suction hose 68 Switching output 62 65 66 System error 67 T TARGET 39 40 Temperature 44 51 Transport 15 17 U USB 61 V Vane pump 73 76 Viscosity 20 75 W Weight 75 ...

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Page 84: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com Email filtersystems hydac com ...

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HYDAC FILTER SYSTEMS OLFCM 15, Operating And Maintenance Instructions Manual

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