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TABLE OF CONTENTS
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10.16 Adjusting the handlebar position
10.17 Adjusting the seat height
11 SERVICE WORK ON THE CHASSIS ............... 43
Raising the motorcycle with a lift
stand ................................................... 43
Removing the motorcycle from the
lift stand .............................................. 43
Bleeding the fork legs ......................... 43
Cleaning the dust boots of the fork
legs ..................................................... 44
Removing the fork protector............... 45
Installing the fork protector................. 45
Removing the fork legs ................... 46
Installing the fork legs ..................... 46
Removing the lower triple clamp
11.10 Installing the lower triple clamp
11.11 Checking play of steering head
bearing ................................................ 51
11.12 Adjusting the steering head bearing
play .................................................. 52
11.13 Greasing the steering head
bearing ............................................ 53
11.15 Installing the fuel tank ..................... 54
11.16 Removing the start number plate ....... 55
11.17 Installing the start number plate ......... 56
11.18 Removing front fender ........................ 56
11.19 Installing front fender .......................... 56
11.20 Removing the right side cover ............ 57
11.21 Installing the right side cover.............. 58
11.22 Securing right side cover
11.23 Removing the left side cover .............. 59
11.24 Installing the left side cover ................ 60
11.25 Securing left side cover
11.26 Removing the shock absorber ........ 61
11.27 Installing the shock absorber .......... 62
11.28 Removing the seat .............................. 63
11.29 Mounting the seat ............................... 63
11.30 Removing the air filter ..................... 64
11.31 Installing the air filter ....................... 64
11.32 Cleaning the air filter and air filter
box .................................................. 65
11.33 Removing the main silencer................ 65
11.34 Installing the main silencer.................. 66
11.35 Changing the glass fiber yarn filling
of the main silencer ......................... 66
11.36 Removing the engine sprocket
............................................... 67
11.37 Installing the engine sprocket
cover ................................................... 68
11.38 Checking the chain for dirt.................. 68
11.39 Cleaning the chain .............................. 69
11.40 Checking the chain tension ................ 69
11.41 Adjusting the chain tension................. 70
11.42 Checking the chain, rear sprocket,
engine sprocket and chain guide........ 71
11.43 Adjusting the chain guide
11.44 Checking the frame ......................... 74
11.45 Checking the swingarm
11.46 Checking the routing of the throttle
cable ................................................... 74
11.47 Checking the rubber grip .................... 75
11.48 Additionally securing the rubber
grip...................................................... 75
12 BRAKE SYSTEM ............................................. 76
Checking play of handbrake lever ...... 76
Adjusting the play of the hand brake
lever .................................................... 76
Adjusting the basic position of the
hand brake lever ................................. 76
Checking the brake discs ................... 77
Checking the front brake fluid level .... 78
Checking the front brake linings ......... 80
Changing the front brake linings ..... 80
Checking the free travel of the foot
brake lever .......................................... 83
12.10 Adjusting the free travel of the foot
...................................... 84
12.11 Adjusting the basic position of the
............................... 84
12.12 Checking the rear brake fluid level ..... 85
12.13 Adding rear brake fluid .................... 85
12.14 Checking the rear brake linings .......... 87
12.15 Changing the rear brake linings ...... 87
13 WHEELS, TIRES.............................................. 90
Removing the front wheel ............... 90
Installing the front wheel ................. 90
Checking the tire condition................. 93
Checking tire air pressure................... 94
Checking spoke tension ..................... 94
14 COOLING SYSTEM......................................... 96
Cooling system ................................... 96
Checking the antifreeze and coolant
level..................................................... 96
Summary of Contents for TC 50
Page 1: ...OWNER S MANUAL 2018 TC 50 TC 50 Mini Art no 3402161en ...
Page 2: ......