Husqvarna TC 50 Owner'S Manual Download Page 4

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TABLE OF CONTENTS

TABLE OF CONTENTS

MEANS OF REPRESENTATION........................ 5

1.1

Symbols used ....................................... 5

1.2

Formats used........................................ 5

SAFETY ADVICE ............................................... 6

2.1

Use definition

–

intended use ............... 6

2.2

Misuse................................................... 6

2.3

Safety advice ........................................ 6

2.4

Degrees of risk and symbols ................ 6

2.5

Tampering warning ............................... 7

2.6

Safe operation....................................... 7

2.7

Protective clothing ................................ 8

2.8

Work rules............................................. 8

2.9

Environment.......................................... 8

2.10

Owner's Manual.................................... 8

IMPORTANT NOTES ......................................... 9

3.1

Manufacturer and implied warranty...... 9

3.2

Operating and auxiliary substances ..... 9

3.3

Spare parts, accessories ...................... 9

3.4

Service .................................................. 9

3.5

Figures .................................................. 9

3.6

Customer service................................ 10

VIEW OF VEHICLE .......................................... 11

4.1

View of vehicle, front left (example) .... 11

4.2

View of vehicle, rear right
(example)............................................. 12

SERIAL NUMBERS.......................................... 13

5.1

Chassis number .................................. 13

5.2

Type label............................................ 13

5.3

Engine number.................................... 13

5.4

Fork part number ................................ 13

5.5

Shock absorber article number .......... 14

CONTROLS ..................................................... 15

6.1

Hand brake lever................................. 15

6.2

Throttle grip......................................... 15

6.3

Kill switch............................................ 15

6.4

Opening filler cap................................ 15

6.5

Closing the filler cap ........................... 16

6.6

Opening oil tank cap (TC 50 Mini)....... 16

6.7

Closing oil tank cap (TC 50 Mini) ........ 17

6.8

Fuel tap ............................................... 17

6.9

Choke (TC 50) ..................................... 17

6.10

Choke (TC 50 Mini) ............................. 17

6.11

Kick starter.......................................... 18

6.12

Foot brake lever .................................. 18

6.13

Plug-in stand....................................... 18

6.14

Service hour counter........................... 19

PREPARING FOR USE.................................... 20

7.1

Advice on first use .............................. 20

7.2

Running in the engine ......................... 22

RIDING INSTRUCTIONS ................................. 23

8.1

Checks and maintenance measures
when preparing for use....................... 23

8.2

Starting the vehicle ............................. 23

8.3

Starting off .......................................... 24

8.4

Riding.................................................. 24

8.5

Applying the brakes ............................ 25

8.6

Stopping, parking ............................... 25

8.7

Transporting........................................ 26

8.8

Refueling ............................................. 26

8.9

Filling up with oil (TC 50 Mini) ............. 27

SERVICE SCHEDULE...................................... 28

9.1

Additional information......................... 28

9.2

Required work..................................... 28

9.3

Recommended work........................... 29

10 TUNING THE CHASSIS................................... 30

10.1

Checking the basic chassis setting
with the rider's weight......................... 30

10.2

Air suspension AER 35 (TC 50)........... 30

10.3

Compression damping of the shock
absorber (TC 50) ................................. 31

10.4

Adjusting the low-speed
compression damping of the shock
absorber (TC 50) ................................. 31

10.5

Adjusting the high-speed
compression damping of the shock
absorber (TC 50) ................................. 32

10.6

Adjusting the rebound damping of
the shock absorber............................. 32

10.7

Measuring rear wheel sag
unloaded ............................................. 34

10.8

Checking the static sag of the
shock absorber ................................... 34

10.9

Checking the riding sag of the
shock absorber ................................... 35

10.10 Adjusting the spring pretension of

the shock absorber ......................... 35

10.11 Adjusting the riding sag

.................. 37

10.12 Checking the basic setting of the

fork...................................................... 38

10.13 Adjusting the fork air pressure

(TC 50)................................................. 38

10.14 Adjusting the rebound damping of

the fork (TC 50) ................................... 39

10.15 Handlebar position.............................. 40

Summary of Contents for TC 50

Page 1: ...OWNER S MANUAL 2018 TC 50 TC 50 Mini Art no 3402161en ...

Page 2: ......

Page 3: ...vices designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options devi ations from illustrations and descriptions as well as misprints and other errors The models portrayed partly contain special equipment that doe...

Page 4: ...nd 18 6 14 Service hour counter 19 7 PREPARING FOR USE 20 7 1 Advice on first use 20 7 2 Running in the engine 22 8 RIDING INSTRUCTIONS 23 8 1 Checks and maintenance measures when preparing for use 23 8 2 Starting the vehicle 23 8 3 Starting off 24 8 4 Riding 24 8 5 Applying the brakes 25 8 6 Stopping parking 25 8 7 Transporting 26 8 8 Refueling 26 8 9 Filling up with oil TC 50 Mini 27 9 SERVICE S...

Page 5: ...ass fiber yarn filling of the main silencer 66 11 36 Removing the engine sprocket cover 67 11 37 Installing the engine sprocket cover 68 11 38 Checking the chain for dirt 68 11 39 Cleaning the chain 69 11 40 Checking the chain tension 69 11 41 Adjusting the chain tension 70 11 42 Checking the chain rear sprocket engine sprocket and chain guide 71 11 43 Adjusting the chain guide 73 11 44 Checking t...

Page 6: ...ing oil level TC 50 Mini 108 16 2 Bleeding the oil pump TC 50 Mini 108 16 3 Checking the gear oil level 109 16 4 Changing the gear oil 110 16 5 Adding gear oil 111 17 CLEANING CARE 113 17 1 Cleaning the motorcycle 113 18 STORAGE 115 18 1 Storage 115 18 2 Preparing for use after storage 116 19 TROUBLESHOOTING 117 20 TECHNICAL DATA 120 20 1 Engine 120 20 2 Engine tightening torques 120 20 3 Carburet...

Page 7: ...e will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained b...

Page 8: ...hicle safely Therefore read this manual carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove informa tion warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Degrees of risk and symbols Danger ...

Page 9: ... Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient...

Page 10: ...operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally be environmentally aware and respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws a...

Page 11: ...nd accessory products are specified in parentheses in the descriptions Your authorized Husqvarna Motorcycles dealer will be glad to advise you The current Husqvarna Motorcycles accessories for your vehicle can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of pre...

Page 12: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 13: ...4 VIEW OF VEHICLE 11 4 1 View of vehicle front left example A00076 10 1 Filler cap 2 Quick release of seat 3 Chain guide 4 Plug in stand p 18 5 Choke 6 Fuel tap p 17 ...

Page 14: ... 12 4 2 View of vehicle rear right example A00077 10 1 Kill switch p 15 2 Throttle grip p 15 3 Hand brake lever p 15 4 Chassis number p 13 5 Kick starter p 18 6 Foot brake lever p 18 7 Level viewer for brake fluid rear ...

Page 15: ... steer ing head 5 2 Type label 402154 10 The type label 1 is located on the front frame tube 5 3 Engine number 401949 11 The engine number 1 is located on the left side of the engine under the engine sprocket 5 4 Fork part number 401947 10 The fork part number 1 is stamped on the outside of the axle clamp ...

Page 16: ...er H01186 10 TC 50 The shock absorber article number 1 is stamped on the bottom of the shock absorber toward the right hand side 0 0 1 1 401948 11 TC 50 Mini The shock absorber article number 1 is stamped on the top of the shock absorber toward the rear ...

Page 17: ...gnition circuit is closed and the engine can be started Kill switch pressed In this position the ignition circuit is interrupted a running engine stops and a non running engine will not start 6 4 Opening filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit ciga...

Page 18: ...se of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system K00648 10 Turn the tank cap 1 counterclockwise and pull it up 6 5 Closing the filler cap K00648 11 Mount the filler cap and turn it clockw...

Page 19: ...ting the choke function frees a drill hole in the carburetor through which the engine can draw extra fuel This results in a richer fuel air mixture which is needed for a cold start Info If the engine is warm the choke function must be deacti vated Possible states Choke function activated The choke lever is pulled out to the stop Choke function deactivated The choke lever is pushed in to the stop 6...

Page 20: ...he engine The kick starter can be swiveled Info Before riding swing the kick starter inwards towards the engine 6 12 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest The rear brake is engaged with the foot brake lever 6 13 Plug in stand 402581 10 The fixture for plug in stand 1 is located on the frame on the left side of the vehicle The plug in stand is used ...

Page 21: ...tail section under the left hand side cover It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info The value indicated by the service hour counter cannot be cleared or adjusted ...

Page 22: ...eased safety risk Ensure your child wears appropriate protective clothing such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Alway use protective clothing for your child that is in good condition and meets the legal require ments When you ride a motorcycle set an example for your child and wear suitable protective clothing Warning Danger of crashing Different...

Page 23: ...ke lever p 76 Adjust the basic position of the foot brake lever p 84 Before using the vehicle for the first time ensure that the basic settings of the chassis are suitable for the weight of your child Accustom your child to the handling of the motorcycle on suitable terrain preferably on a large open meadow Info To give your child a feeling for the brake system you should push your child at first ...

Page 24: ... in the engine During the running in phase do not exceed the specified engine performance Guideline Maximum engine performance During the first 3 operating hours 70 During the first 5 operating hours 100 Avoid fully opening the throttle ...

Page 25: ... tire air pressure p 94 Check the spoke tension p 94 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 44 Bleed the fork legs p 43 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps regularly for tightness Chec...

Page 26: ...ick starter pushing it all the way forward Info Do not open the throttle Finishing work Remove the motorcycle from the lift stand p 43 8 3 Starting off Info The plug in stand must be removed before riding Open the throttle carefully 8 4 Riding Info If unusual noises occur while riding stop immediately switch off the engine and contact an authorized Husqvarna Motorcycles workshop If the choke funct...

Page 27: ...unattended if the engine is running Protect the vehicle against access by unauthorized persons Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehic...

Page 28: ...in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you ...

Page 29: ...e engine oil 1 60 p 128 Close the filler cap p 16 8 9 Filling up with oil TC 50 Mini Warning Engine damage The engine will not be lubricated unless there is 2 stroke oil in the oil tank For a full fuel tank fill the oil tank at least up to the MINmark Switch off the engine Open the oil tank cap p 16 A00094 10 Fill the oil tank at least up to the MINmark A Guideline MIN mark Sufficient for a single...

Page 30: ...t for play Check the tire condition p 93 Check the tire air pressure p 94 Check the wheel bearing for play Check the wheel hubs Check the rim run out Check the spoke tension p 94 Check the chain rear sprocket engine sprocket and chain guide p 71 Check the chain tension p 69 Grease all moving parts e g hand lever chain and check for smooth operation Check the front brake fluid level p 78 Check the ...

Page 31: ...mmended work Annually Every 80 operating hours Once after 20 operating hours Every 20 operating hours Once after 10 operating hours Change the front brake fluid Change the rear brake fluid Service the fork Service the shock absorber Grease the steering head bearing p 53 Check adjust the carburetor components Perform minor engine service Check the cylinder and piston Check the inlet membrane Perfor...

Page 32: ...tem suspension is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conven tional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fork leg as an end ...

Page 33: ...mpression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber TC 50 Caution Risk of injury Parts of the shock absorber will fly off if the shock absorber is disassembled incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will ...

Page 34: ...Using an open end wrench turn adjusting screw 1 clock wise all the way Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Compression damping high speed Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn counter clockwise to reduce damping Position the splash protector 10 6 Adjust...

Page 35: ...ing turn counter clockwise to reduce damping TC 50 Mini Raise the motorcycle with a lift stand p 43 V00257 10 Remove nut 1 V00258 10 Remove screw 2 Pull the shock absorber out of the support and push the rear wheel upwards V00259 10 Turn adjusting screw 3 clockwise up to the last percep tible click Turn counterclockwise by the number of clicks corre sponding to the shock absorber type Guideline Re...

Page 36: ...e side cover Make a note of the value as measurement A Finishing work Remove the motorcycle from the lift stand p 43 10 8 Checking the static sag of the shock absorber 0 0 A A 0 0 B B 400989 10 Measure distance A of rear wheel unloaded p 34 Hold the motorcycle upright with the aid of an assistant Measure the distance between the rear axle and the fixed point again Note down the value as dimension ...

Page 37: ...and C Check the riding sag Riding sag TC 50 80 mm 3 15 in Riding sag TC 50 Mini 65 mm 2 56 in If the riding sag differs from the specified measurement Adjust the riding sag p 37 10 10 Adjusting the spring pretension of the shock absorber Caution Risk of injury Parts of the shock absorber will fly off if the shock absorber is disassembled incor rectly The shock absorber is filled with highly compre...

Page 38: ...ng preload is the difference between the relaxed spring length and the tensioned spring length Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring pretension Tighten retaining ring 1 V00262 10 TC 50 Mini Measure the full spring length while it is under tension and note down the value Loosen retaining ring 1 Turn adjusting ring 2 until the spring...

Page 39: ... a lift stand p 43 Remove the rear wheel p 91 Remove the shock absorber p 61 After removing the shock absorber clean it thoroughly B00292 10 Main work Choose and mount a suitable spring Guideline Spring rate TC 50 Weight of rider 15 25 kg 33 55 lb 30 N mm 171 lb in Weight of rider stan dard 25 35 kg 55 77 lb 35 N mm 200 lb in Weight of rider 35 45 kg 77 99 lb 40 N mm 228 lb in Spring rate TC 50 Mi...

Page 40: ... can be compensated by the spring preload However if the fork frequently bottoms out hard end stop on compression harder springs must be fitted to avoid damage to the fork and frame 10 13 Adjusting the fork air pressure TC 50 Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling charac teristic Extreme modifications to the suspension setting may cause...

Page 41: ...cessories Adjust the air pressure as specified Guideline Air pressure 2 bar 29 psi Changing of the air pressure in steps of 0 2 bar 3 psi Minimum air pressure 1 4 bar 20 psi Maximum air pressure 4 bar 58 psi Info Never set the air pressure to a value outside the stated range Disconnect the fork pump from the left fork leg When disconnecting excess pressure will escape from the hose the fork leg it...

Page 42: ...pport are placed at a distance of B from the center Hole distance B 3 5 mm 0 138 in The handlebar holder can be mounted in four different positions This allows the handlebar to be mounted in the most comfortable position for the rider 10 16 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material bec...

Page 43: ... Info Make sure the gap widths are even 10 17 Adjusting the seat height Warning Danger of accidents Modifications to the suspension settings can seriously alter the vehicle s ride behavior Following modifications ride slowly at first to get the feel of the new ride behavior Preparatory work Raise the motorcycle with a lift stand p 43 A00095 10 Main work Remove nut 1 K00651 10 Hold the rear wheel w...

Page 44: ...10 TUNING THE CHASSIS 42 A00095 10 Mount nut 1 and tighten fitting Guideline Screw top shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Finishing work Remove the motorcycle from the lift stand p 43 ...

Page 45: ...orcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402581 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle insert plug in stand 1 into the plug in stand bracket on the left side of the vehicle Info Remove the plug in stand before riding 11 3 Bleeding the fork legs Prep...

Page 46: ...ots remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil th...

Page 47: ...ght fork leg Take off the fork protector 11 6 Installing the fork protector A00078 11 Position the fork protector on the right fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft A00079 11 Position the fork protector on the left fork leg Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and clamp Mount a...

Page 48: ... to hang loosely to the side Info Do not kink the brake line H01853 10 TC 50 Loosen screws 3 Remove the left fork leg Loosen screws 4 Remove the right fork leg A00096 10 TC 50 Mini Loosen screws 3 Remove the left fork leg Loosen screws 4 Remove the right fork leg 11 8 Installing the fork legs S01480 10 Main work TC 50 Position the fork legs Bleeder screws 1 are positioned toward the front Info The...

Page 49: ...he front Info The second milled groove from the top must be flush with the top edge of the upper triple clamp A00096 11 Tighten screws 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft A00085 10 Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake caliper M8x60 20 Nm 14 8 lbf ft Loctite...

Page 50: ...handlebar and place it to one side Info Cover the components to protect them against dam age Do not kink the cables and lines H01856 10 Remove protective ring 4 Remove the lower triple clamp with the steering stem Remove the upper steering head bearing 11 10 Installing the lower triple clamp 601602 10 Main work Clean the bearing and sealing elements check for damage and grease High viscosity greas...

Page 51: ...r triple clamp H01858 10 Tighten screws 6 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft H01859 10 Tighten nut 4 Guideline Nut steering head M20x1 5 10 Nm 7 4 lbf ft Nut steering head M20x1 5 9 Nm 6 6 lbf ft Only applies when using Holding wrench for steering head bearing 45229050000 Position the fuel tank breather 7 in the steering stem H01859 11 Tighten screw 8 Guideline Screw top trip...

Page 52: ...ew bottom triple clamp M8 15 Nm 11 1 lbf ft A00097 11 Tighten nut 4 Guideline Nut steering head M20x1 5 10 Nm 7 4 lbf ft Nut steering head M20x1 5 9 Nm 6 6 lbf ft Only applies when using Holding wrench for steering head bearing 45229050000 Position the fuel tank breather 7 in the steering stem A00097 12 Tighten screw 8 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Using a plastic hammer ta...

Page 53: ...racteristic and damages components Correct incorrect steering head bearing play immediately Your authorized Husqvarna Motorcycles workshop will be glad to help Info If the bike is ridden with play in the steering head bearing the bearing and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand p 43 H01167 01 Main work Move the handleba...

Page 54: ...ten nut 4 Guideline Nut steering head M20x1 5 10 Nm 7 4 lbf ft Nut steering head M20x1 5 9 Nm 6 6 lbf ft Only applies when using Holding wrench for steering head bearing 45229050000 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screw 3 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf f...

Page 55: ...he steering stem Finishing work Check play of steering head bearing p 51 Remove the motorcycle from the lift stand p 43 11 13 Greasing the steering head bearing H02387 01 Remove the lower triple clamp p 48 Install the lower triple clamp p 48 11 14 Removing the fuel tank Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refue...

Page 56: ...move the left side cover p 59 Remove the right side cover p 57 Turn the knurled screw on the fuel tap all the way clockwise K00663 10 Main work Remove screw 1 K00664 10 Raise the fuel tank Pull off fuel hose 2 Info Remaining fuel may flow out of the fuel hose Pull fuel tank breather out of the steering stem Take off the fuel tank 11 15 Installing the fuel tank Danger Fire hazard Fuel is highly fla...

Page 57: ...lls on them Keep fuels correctly in a suitable canister and out of the reach of children Main work Check the throttle cable routing p 74 K00664 11 Mount fuel hose 1 K00663 11 Position the fuel tank Make sure that no cables or throttle cables are trapped or damaged Mount and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the fuel tank breather in the steering stem F...

Page 58: ...start number plate Holding lugs 1 engage in the fender A00105 10 Mount and tighten screw 2 Guideline Screw start number plate M6 4 Nm 3 lbf ft 11 18 Removing front fender K00665 10 Remove screws 1 Take off the front fender 11 19 Installing front fender K00675 10 Position the fender with drill holes 1 in the holding lugs on the start number plate ...

Page 59: ...ighten screws 2 Guideline Screw fender M6 6 Nm 4 4 lbf ft 11 20 Removing the right side cover Preparatory work Remove the seat p 63 S01546 10 Condition Right side cover secured Remove screw 1 K00685 10 Pull off the side cover sideways in areas A and B and remove toward the front ...

Page 60: ...n work Position the side cover on collar bushings 1 and 2 and push toward the rear Engage the side cover in areas A and B S01546 11 Condition Right side cover secured Mount and tighten screw 3 Guideline Screw side cover EJOT PT K60x20 Z 2 Nm 1 5 lbf ft Finishing work Mount the seat p 63 ...

Page 61: ...ve the right side cover p 57 S01545 10 Main work Drill a hole at marking A Guideline Diameter 6 5 mm 0 256 in Finishing work Install the right side cover p 58 Mount the seat p 63 11 23 Removing the left side cover Preparatory work Remove the seat p 63 S01547 10 Condition Left side cover secured Remove screw 1 ...

Page 62: ... the front 11 24 Installing the left side cover K00683 10 Main work Position the side cover on collar bushings 1 and 2 and push toward the rear Engage the side cover in areas A and B S01547 11 Condition Left side cover secured Mount and tighten screw 3 Guideline Screw side cover EJOT PT K60x20 Z 2 Nm 1 5 lbf ft ...

Page 63: ...r p 60 Mount the seat p 63 11 26 Removing the shock absorber Preparatory work TC 50 Raise the motorcycle with a lift stand p 43 TC 50 Mini Raise the motorcycle with a lift stand p 43 Remove the rear wheel p 91 K00676 10 Main work TC 50 Remove nut 1 and 2 K00670 11 Remove screw 3 and lower the rear wheel with the swingarm as far as possible without blocking the rear wheel Secure the rear wheel in t...

Page 64: ...ter the vehicle s ride behavior Following modifications ride slowly at first to get the feel of the new ride behavior K00670 10 Main work TC 50 Push splash protector 1 to the side Position the shock absorber with screw 2 depending on the desired seating height Raise the swingarm position the shock absorber with screw 3 K00676 11 Mount nut 4 and tighten fitting Guideline Screw top shock absorber M1...

Page 65: ...k absorber M10 45 Nm 33 2 lbf ft Loctite 243 Mount nut 5 and tighten fitting Guideline Screw bot tom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Install the rear wheel p 92 Finishing work Remove the motorcycle from the lift stand p 43 11 28 Removing the seat K00654 10 Open quick release 1 and raise the rear of the seat Pull back the seat and remove it 11 29 Mounting the seat K00655 10 Hook th...

Page 66: ...ake fluid etc correctly and in compliance with the applicable regulations Preparatory work Remove the seat p 63 K00671 10 Main work Press the rear holding lugs 1 together slightly and swing the air filter box cover upward Pull out the front holding lug and take off the air filter box cover Take off the air filter 11 31 Installing the air filter K00672 10 Main work Position the clean air filter Pos...

Page 67: ... Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly Air filter cleaning agent p 129 Info Only press the air filter to dry it never wring it out Oil the dry air filter with a high quality filter oil Oil for foam air filter p 129 Clean the air filter box Check the intake flange for damage and looseness Finishing work Install the air filter p 64 Mount the seat p 63...

Page 68: ...ne Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the right side cover p 58 Mount the seat p 63 11 35 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time the fibers of the glass fiber yarn esca...

Page 69: ... glass fiber yarn filling Insert the end cap into the outer tube Mount and tighten the screws with the toothed washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the main silencer p 66 Install the right side cover p 58 Mount the seat p 63 11 36 Removing the engine sprocket cover Preparatory work Raise the motorcycle with a lift stand p 43 A00080 10 Main work TC 5...

Page 70: ... engine sprocket cover M8 12 Nm 8 9 lbf ft A00100 10 TC 50 Mini Position the engine sprocket cover Mount screws 1 but do not tighten yet Mount and tighten screw 2 Guideline Screw engine sprocket cover M8 12 Nm 8 9 lbf ft Tighten screws 1 Guideline Screw engine sprocket cover M8 12 Nm 8 9 lbf ft Finishing work Remove the motorcycle from the lift stand p 43 11 38 Checking the chain for dirt 400678 0...

Page 71: ...aintenance Preparatory work Raise the motorcycle with a lift stand p 43 400725 01 Main work Rinse off loose dirt with a soft jet of water Clean chain and apply chain spray Offroad chain spray p 129 Finishing work Remove the motorcycle from the lift stand p 43 11 40 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chai...

Page 72: ...at different chain posi tions Chain tension 5 8 mm 0 2 0 31 in If the chain tension does not meet the specification Adjust the chain tension p 70 Finishing work Remove the motorcycle from the lift stand p 43 11 41 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket r...

Page 73: ... sprocket and chain guide Preparatory work Raise the motorcycle with a lift stand p 43 Remove the engine sprocket cover p 67 H01863 10 Main work Check the engine sprocket cover for wear If the engine sprocket cover is worn through in the marked area A Change the engine sprocket cover 400227 01 Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Chan...

Page 74: ... chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screw of the chain sliding guard Guideline Screw chain slid ing piece M6 3 Nm 2 2 lbf ft K00678 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the c...

Page 75: ...s loose Tighten the screws on the chain guide Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the engine sprocket cover p 68 Remove the motorcycle from the lift stand p 43 11 43 Adjusting the chain guide Info The size of the chain wheel varies with the number of teeth The chain guide can be adjusted on small sprockets H00096 10 Loosen screw 1 Position the chain guide ...

Page 76: ...cking or deformation Change the swingarm Info Always change a damaged swingarm Repair of the swingarm is not authorized by Husq varna Motorcycles 11 46 Checking the routing of the throttle cable Warning Danger of accidents The throttle cable may slip out of the guide if routed incorrectly The throttle slide will then no longer be closed and the speed can no longer be controlled Make sure that the ...

Page 77: ...over p 60 Install the right side cover p 58 Mount the seat p 63 11 47 Checking the rubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness If a rubber grip is damaged worn or loose Change the rubber grip Grip adhesive 00062030051 p 129 Additionally secure the rubber grip p 75 11 48 Additionally securing the rubber grip Preparatory work Check the rubber grip p 75...

Page 78: ... brake lever 3 5 mm 0 12 0 2 in If the play does not meet specifications Adjust the play of the hand brake lever p 76 12 2 Adjusting the play of the hand brake lever K00680 10 Check the play of the handbrake lever p 76 Adjust the play of the hand brake lever using adjusting screw 1 Guideline Play of hand brake lever 3 5 mm 0 12 0 2 in 12 3 Adjusting the basic position of the hand brake lever K0068...

Page 79: ...e discs are replaced immediately Your authorized Husqvarna Motor cycles workshop will be glad to help A A 400257 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear reduces the thickness of the brake disc around the contact surface of the brake linings Brake discs wear limits front 2 2 mm 0 087 in rear 2 2 mm 0 087 in If the brake disc thickness is les...

Page 80: ... If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oil...

Page 81: ...the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accord...

Page 82: ...inings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help A00088 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings p 80 Check the brake linings for damage and cracking If damage or we...

Page 83: ... approved for Husqvarna motorcycles The structure and friction coefficient of the brake linings and thus their brake power may vary greatly from that of original brake linings If brake linings are used that differ from the original equipment compliance with the original homolo gation is not guaranteed In this case the vehicle no longer corresponds to its condition at delivery and the warranty shal...

Page 84: ...t away if necessary V00553 11 Warning Danger of accidents Brake linings which have not been approved alter the braking efficiency Not all brake linings are tested and approved for Husqvarna motorcycles The structure and friction coefficient of the brake linings and thus their brake power may vary greatly from that of original brake linings If brake linings are used that differ from the original eq...

Page 85: ...erflowed or spilled brake fluid immediately with water Finishing work Remove the motorcycle from the lift stand p 43 12 9 Checking the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake leve...

Page 86: ...ot brake lever needs to be adjusted Adjust the basic position of the foot brake lever p 84 12 11 Adjusting the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with ...

Page 87: ...viewer 1 If an air bubble is visible in viewer 1 Add rear brake fluid p 85 12 13 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and ensure that nobody drives...

Page 88: ...purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Raise the motorcycle with a lift stand p 43 Check the rear brake linings p 87 H01448 10 Main work Remove screws 1 Take off cover 2 with washer 3 and membrane 4 H01654 10 Add...

Page 89: ... help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eye...

Page 90: ...onmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attac...

Page 91: ... brake line to holder 4 S00880 10 Mount and tighten screws 3 Guideline Rear brake caliper screw M6 10 Nm 7 4 lbf ft Loctite 243 Mount screw 2 Guideline Screw brake linings M5 8 Nm 5 9 lbf ft Mount lock washer 1 Check the brake discs p 77 H01654 10 Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Add brake fluid up to ...

Page 92: ... down in such a way that the brake disc is not damaged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed H00934 10 Remove spacers 3 13 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil ...

Page 93: ... Screw front wheel spindle M10 40 Nm 29 5 lbf ft Loctite 243 Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycle from the lift stand p 43 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 2 Guideline Screw fork stub M6 10 Nm 7 4 lbf ft 13 3 Removing the rear wheel...

Page 94: ...stalling the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary H01199 10 Main work Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease the contact surfaces A of the ...

Page 95: ...ycle from the lift stand p 43 13 5 Checking the tire condition Info Only mount tires approved and or recommended by Husqvarna Motorcycles Other tires could have a negative effect on handling characteristics The type condition and air pressure of the tires all have a major impact on the handling of the motorcy cle The tires mounted on the front and rear wheels must have a similar profile Worn tires...

Page 96: ... optimal riding comfort and maximum tire service life 400695 01 Remove the protection cap Check the tire air pressure when the tires are cold Tire air pressure off road front 1 0 bar 15 psi rear 1 0 bar 15 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the protection cap 13 7 Checking spoke tension Warning Danger of accidents Incorrectly tensioned spokes impa...

Page 97: ...ameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension Check the spoke torque Guideline Spoke nipple M3 5 3 Nm 2 2 lbf ft Torque wrench with various accessories in set 58429094000 ...

Page 98: ...g temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin...

Page 99: ...em In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of conta...

Page 100: ...er in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Info Carry out this work with a cold engine K00660 10 Position the motorcycle upright Place a suitable container under the water pump cover Remove screw 1 Remove the radiator cap Completely drain the coolant Mo...

Page 101: ...t from rolling away Height difference B must be reached Guideline Height difference B 50 cm 19 7 in Info For all of the air to be able to escape from the cooling system the vehicle must be raised at the front If the cooling system is poorly de aerated its cooling power will be reduced and the engine may overheat Return the vehicle to the horizontal position Add coolant to level A Mount the radiato...

Page 102: ...throttle cable Preparatory work Check the installation position of the throttle grip p 100 400192 11 Main work Check the throttle grip for smooth operation Move the handlebar to the straight ahead position Turn the throttle grip back and forth slightly and determine the play in throttle cable A Play in gas throttle cable 3 5 mm 0 12 0 2 in If the throttle cable play does not meet the specified val...

Page 103: ...barrel adjuster 2 so that there is play A in the throttle cable at the throttle grip Guideline Play in gas throttle cable 3 5 mm 0 12 0 2 in Tighten nut 3 Slide on sleeve 1 Finishing work Install the fuel tank p 54 Install the left side cover p 60 Install the right side cover p 58 Mount the seat p 63 Check the play in the throttle cable p 100 15 4 Carburetor idle TC 50 H00078 10 The idle setting o...

Page 104: ... adjusting screw 1 The idle mixture is adjusted using the idle air adjusting screw 2 15 6 Carburetor adjusting the idle speed TC 50 H00078 10 Screw in idle adjusting screw 2 until it stops and then to the prescribed basic setting Guideline Idle mixture adjusting screw Open 3 turns Run the engine until warm Guideline Warm up time 5 min Connect special tool Tachometer 45129075000 Danger Danger of po...

Page 105: ... the idling jet start from the beginning with the adjusting steps Following extreme air temperature or altitude changes adjust the idle speed again 15 7 Carburetor adjusting the idle speed TC 50 Mini A00106 10 Screw in idle air adjusting screw 2 all the way and turn it to the specified basic position Guideline Idle air adjusting screw Open 1 turn Run the engine until warm Guideline Warm up time 5 ...

Page 106: ...ng screw to the end without any change of engine speed mount a smaller idling jet After changing the idling jet start from the beginning with the adjusting steps Following extreme air temperature or altitude changes adjust the idle speed again 15 8 Checking the clutch setting V00541 10 Connect special tool 1 Tachometer 45129075000 401521 01 Let the front wheel of the vehicle make contact with a fi...

Page 107: ...r to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Info Fuel can emerge via the carburetor Capture emerging fuel using a suitable container Turn the knurled screw on the fuel tap all the way clockwise V00537 01 Lay the vehicle down on its left side as shown V00538 10 Remove screws 1 Remove clutch cover 2 with the seal ring 15 10 Adjusting the clutch Prepa...

Page 108: ...gs may not be pretensioned by more than 17 clicks from the stop using the adjusting screws Condition If the slip speed is too low Turn adjusting screws 2 clockwise Guideline 1 click increases the slip speed by 250 350 rpm Info The springs may not be pretensioned by more than 17 clicks from the stop using the adjusting screws Condition If the slip speed is too high Turn adjusting screws 2 countercl...

Page 109: ...107 15 11 Installing the clutch cover V00538 11 Main work Position clutch cover 1 with the seal ring Mount and tighten screws 2 Guideline Screw clutch cover M6 10 Nm 7 4 lbf ft Finishing work Check the gear oil level p 109 ...

Page 110: ...level in the oil tank For a full fuel tank the oil tank must be filled up toMIN mark A at a minimum If the oil level does not meet specifications Fill up with oil p 27 16 2 Bleeding the oil pump TC 50 Mini Condition The fuel tank has been removed H00080 10 Pull off oil line 1 300652 10 Fill the oil line with a syringe Engine oil 2 stroke p 127 H00080 10 Connect oil line 1 ...

Page 111: ... pump Mount and tighten screws 2 Guideline Screw oil pump M5 6 Nm 4 4 lbf ft 16 3 Checking the gear oil level Condition The engine is cold Preparatory work Stand the motorcycle upright on a horizontal surface A00102 10 Main work TC 50 Mini Remove screw 1 Check the gear oil level A small quantity of gear oil must run out of the drilled hole If no gear oil runs out Add gear oil p 111 Mount and tight...

Page 112: ...m water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain gear oil with engine at operating temperature Preparatory work Stand the motorcycle on the plug in stand on a horizontal surface A00102 11 Main work TC 50 Mini Place a suitable...

Page 113: ... Info Too little gear oil or poor quality gear oil results in pre mature wear to the transmission Mount and tighten filler plug 2 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enc...

Page 114: ...ew Gear oil SAE 75W p 128 Mount and tighten screw 1 Guideline Screw gear oil level check M6 6 Nm 4 4 lbf ft Mount and tighten filler plug 2 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine...

Page 115: ...direct sunshine when cleaning the motorcycle 401061 01 Close off the exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray dirty parts with a normal commercial engine cleaner and then brush off with a soft brush Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehi...

Page 116: ...ter to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 69 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Treat all plastic parts and powder coated parts with a mild cleaning and care product ...

Page 117: ...ge period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel p 26 Clean the motorcycle p 113 Change the gear oil p 110 Check the antifreeze and coolant level p 96 Empty the carburetor float chamber Check the tire air pressure p 94 ...

Page 118: ...18 STORAGE 116 18 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 43 Perform checks and maintenance measures when preparing for use p 23 Take a test ride ...

Page 119: ... mm 0 0236 in Fault in ignition system Check the ignition system Short circuit cable in wiring harness frayed kill switch defective Check the kill switch The connector or ignition coil is loose or oxidized Clean the plug in connection and treat it with contact spray Water in carburetor or jets blocked TC 50 Check set the carburetor compo nents TC 50 Mini Check set the carburetor compo nents Engine...

Page 120: ...amage Change the glass fiber yarn filling of the main silencer p 66 Ignition system defective Check the ignition coil Check the spark plug connector Diaphragm or reed valve hous ing damaged Check the diaphragm and reed valve housing Noticeable wear Overhaul the engine Clutch engagement speed too low or too high Check the clutch setting p 104 Engine stalls or is popping into the carburetor Lack of ...

Page 121: ...ent radiator hose Change the radiator hose White smoke emission steam in exhaust gas Damaged cylinder head or cylinder head gasket Check the cylinder head or cylinder head gasket Gear oil exits at the vent hose Too much gear oil added Check the gear oil level p 109 Water in the gear oil Damaged shaft seal ring or water pump Check the shaft seal ring and water pump ...

Page 122: ...ion SELETTRA 2p D36 Spark plug NGK LR 8 B Spark plug electrode gap 0 60 mm 0 0236 in Cooling Water cooled Starting aid Kickstarter 20 2 Engine tightening torques Screw bearing retainer M5 5 Nm 3 7 lbf ft Screw kickstarter M5 6 Nm 4 4 lbf ft Loctite 243 Screw oil pump TC 50 Mini M5 6 Nm 4 4 lbf ft Screw stator clamp M5 6 Nm 4 4 lbf ft Loctite 222 Screw water pump wheel M5 5 Nm 3 7 lbf ft Loctite 24...

Page 123: ... Nut primary gear M10x1 25 40 Nm 29 5 lbf ft Loctite 243 Nut rotor M10x1 25 15 Nm 11 1 lbf ft Loctite 243 Oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft 20 3 Carburetor with carburetor tuning 20 3 1 TC 50 Carburetor type Dell Orto PHBG 19BS Needle position 2nd position from top Idle mixture adjusting screw Open 3 turns Main jet 95 Jet needle W7 Idling jet 50 Needle jet 262AU Throttle slide 4...

Page 124: ...5 Fork TC 50 Mini WP Performance Systems USD 35 Shock absorber TC 50 WP Performance Systems 3614 DCC Shock absorber TC 50 Mini WP Performance Systems 3614 BAEM Suspension travel TC 50 front 205 mm 8 07 in rear 185 mm 7 28 in Suspension travel TC 50 Mini front 100 mm 3 94 in rear 147 mm 5 79 in Fork offset 22 mm 0 87 in Brake system front Disc brake with four pot brake caliper rear Disc brake with ...

Page 125: ...ini 2 50 10 33J TT MAXXIS MAXX CROSS SI 2 75 10 38J TT MAXXIS MAXX CROSS SI The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 20 7 Fork 20 7 1 TC 50 Fork part number 07 18 6Q 02 Fork WP Performance Systems Upside down AER 35 Rebound damping Comfort 15 clicks Standard 12 clicks Spo...

Page 126: ... Standard 15 clicks Sport 12 clicks Compression damping high speed Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload Standard 3 mm 0 12 in Spring rate Weight of rider 15 25 kg 33 55 lb 30 N mm 171 lb in Weight of rider standard 25 35 kg 55 77 lb 35 N mm 200 lb in Weight of rider 35 45 kg 77 99 lb 40 N mm 228 lb in...

Page 127: ... M5 8 Nm 5 9 lbf ft Nut push rod ball joint on foot brake cylinder M6 10 Nm 7 4 lbf ft Rear brake caliper screw M6 10 Nm 7 4 lbf ft Loctite 243 Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw chain sliding piece M6 3 Nm 2 2 lbf ft Screw fender M6 6 Nm 4 4 lbf ft Screw fork stub M6 10 Nm 7 4 lbf ft Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243...

Page 128: ...2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Screw front wheel spindle M10 40 Nm 29 5 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Nut rear wheel spindle M12x1 40 Nm 29 5 lbf ft Nut steering head M20x1 5 10 Nm 7 4 lbf ft Nut steering he...

Page 129: ...cations on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze protection dilution and miscibility compatibility with othe...

Page 130: ...nd that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E10...

Page 131: ...grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier Bel Ray Waterproof Grease Multi purpose grease 00062010051 Recommended supplier Klüber Lubrication CENTOPLEX 2 EP Offroad chain spray Guideline Recommended supplier Bel Ray Blue Tac Chain Lube Oil for foam air filter Recommended supplier Bel Ray Foam Filter Oil Universal oil spray Recommended supplier Bel Ray 6 in 1 ...

Page 132: ... first rate synthetic esters and specially designed additives superb combustion is achieved even under extreme operating conditions SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says nothing about quality ...

Page 133: ...24 LIST OF ABBREVIATIONS 131 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 134: ...checking 71 cleaning 69 Chain guide adjusting 73 checking 71 Chain tension adjusting 70 checking 69 Chassis number 13 Choke 17 Cleaning 113 114 Clutch adjusting 105 setting checking 104 Clutch cover clutch cover removing 105 installing the clutch cover 107 Compression damping low speed shock absorber adjusting 31 Coolant draining 98 refilling 98 Coolant level checking 96 97 Cooling system 96 Custo...

Page 135: ...amp installing 48 removing 48 M Main silencer glass fiber yarn filling changing 66 installing 66 removing 65 Misuse 6 Motorcycle cleaning 113 lift stand raising with 43 lift stand removing from 43 O Oil level checking 108 Oil pump bleeding 108 Oil tank cap closing 17 opening 16 Operating substances 9 Owner s Manual 8 P Play in throttle cable checking 100 Plug in stand 18 Preparing for use advice o...

Page 136: ... number plate installing 56 removing 55 Starting 23 Steering head bearing greasing 53 Steering head bearing play adjusting 52 checking 51 Storage 115 Swingarm checking 74 T Technical data capacities 122 carburetor 121 chassis 122 chassis tightening torques 125 engine 120 engine tightening torques 120 fork 123 shock absorber 124 tires 123 Throttle cable play adjusting 101 Throttle cable routing che...

Page 137: ... 3402161en 3402161en 05 2017 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer Husqvarna Motorcycles GmbH ...

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Husqvarna TC 50, Owner'S Manual

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