Steering Damper Replacement
2-27
Rear Fender B Modification
2-28
Exhaust Pipe/Muffler Replacement
2-29
Drive Chain Guard Installation
2-30
Optional Drive/Driven Sprocket
2-31
Brake Pad Selection
2-31
Front Brake Hose Replacement
2-32
Fork Spring Replacement
2-33
Rear Shock Absorber Spring
2-37
Front Suspension Setting
2-37
Rear Suspension Setting
2-38
Left Handlebar Switch Function
2-39
Shift-up Indicator
2-40
Contents
1. Service Information
General Information
1-1
Service Data
1-1
About the Racing Kit
1-2
Torque Values
1-3
Lubrication & Seal Points
1-8
Maintenance Schedule
1-11
Inspection/Replacement Parts
1-12
Removal/Replacement Parts
1-13
Cable & Harness Routing
1-14
Wiring Diagram
1-15
2. Racing Kit
Replacement Necessary Parts
2-1
Modifying the Cylinder Head Ports
2-2
Adjusting the Compression Ratio
2-3
Valve Spring Replacement
2-4
Camshaft and Cam Pulse Generator
Rotor Replacement
2-4
ACG Set Installation
2-6
Transmission Set Installation
2-8
Connecting Rod Bolt Tightening
2-9
Main Journal Bolt Tightening
2-9
Engine Hanger Tightening Sequence
2-10
Wire Lock
2-12
Quick Shifter Installation
2-13
Secondary Air Supply System Removal
2-14
Thermostat and Bypass Hose Removal
2-15
Radiator Kit Installation
2-16
Fuel Feed Hose Removal/Installation
2-18
Fuel Tank Breather Hose Installation
2-19
Hi Throttle Set Installation
2-20
Breather Case Installation
2-21
Resister Installation
2-22
Turn Signal Switch Modification
2-22
Starter/Battery Cable Modification
2-23
Air Funnel/Air Cleaner Element
Replacement (2007 Model Kit)
2-24
Air Funnel/Air Cleaner Element
Replacement (2008 Model Kit)
2-25
Steering Stem Modification
2-26
Steering Stem Nut/Washer Replacement
2-26
