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Appendix IV HV610C in Crane Applications

1. Overview

The HV610C is specially designed according to the operation characteristics and operating

conditions of the crane. It is widely used in gantry crane industry, including lifting and transitional

movement mechanism. As shown in the figure below:

2. Examples of the typical wiring of HV610C in Crane applications

The terminal is command channel, multi-segment speed.

frequency reference, two-wire connection mode, brake output control, fault output.

Note: Built-in braking unit of 22KW and below, external braking unit is required for more than

22KW (built-in braking unit is optional). Braking resistors are selected according to customer

requirements. See the resistor selection guide for details.

Summary of Contents for HV610C Series

Page 1: ...HV610C Series Frequency Inverter User Manual HNC Electric Limited ...

Page 2: ...xplains how to properly use HV610C series inverter Before using installation operation maintenance inspection etc be sure to carefully read the instructions Understanding of product safety precautions before using this product General notes This manual due to product improvement specifications change as well as to the instructions of their ease of use will be appropriate changes We will update the...

Page 3: ...tion Due to the dangers posed against the required operation may lead to moderate harm or minor injuries and damage to the equipment Installation commissioning and maintenance of the system please carefully read this chapter safety precautions follow the required safety precautions to operate HNC is not responsible in case of any injuries and losses caused as a result of improper operations ...

Page 4: ... marked in RED Prohibit the use in the dangerous environment where inflammable or combustible or explosive gas liquid or solid exists Or it may cause electric shock or fire Caution Do not drop the conducting wire stub or screw into the inverter Otherwise it may cause damage to the inverter Please install the inverter at the place of less direct sunlight and vibration Please mind the location of it...

Page 5: ...l Otherwise accident may be caused Before Power on Caution Any part of the inverter need not to carry on pressure test which has been done before leaving factory Or accident may be caused Please confirm whether the power voltage class is consistent with the rated voltage of the inverter and the Input terminal R S T and Output terminal U V W cable connecting positions are correct and check whether ...

Page 6: ...o not touch the fan heat sink or discharge resistor to sense the temperature Otherwise you may get burnt Detection of signals during the operation shall only be conducted by qualified technician Otherwise personal injury or equipment damage may be caused Cautions Do not control run stop by using contactor Or equipment damage may be caused Avoid anything falling into the equipment when inverter is ...

Page 7: ...PWM wave and contains certain harmonics the temperature rise noise and vibration of the motor comparing with the power frequency will be increased slightly Use with the voltage different with the rated voltage If the HV610C series inverter is used outside the allowable working voltage range as specified in this manual it is easily lead to the inverter devices damage If needed use the corresponding...

Page 8: ...de when they are burnt Emission of toxic gas may be generated when the plastic parts are burnt Processed as industrial waste Adaptable Motor 1 The standard adaptable motor is four pole squirrel cage asynchronous induction motor or permanent magnetic synchronous motor If such motor is not available be sure to select adaptable motors in according to the rated current of the motor 2 The cooling fan a...

Page 9: ...angement if possible 3 The inverter output power line is recommended to use shielded cable or steel shielded power line and shielding layer should be reliable grounded Twisted pair shielded control cable is recommended for wiring of interference device 4 If the distance between the inverter and the motor exceeds 100 meters output filter or reactor shall be installed Input filter installation EMC g...

Page 10: ...he environment 9 2 2 Handling and installation 9 2 3 Wiring 11 2 3 1 HV610C diagram 11 2 3 2 Typical wiring of HV610C in Crane applications 12 2 4 Main circuit terminals 13 2 4 1 HV610C main circuit terminals 13 2 5 Control circuit terminals 14 2 5 1 Control circuit terminals description 14 2 5 2 Description of wiring of control terminals 17 2 6 Standby circuit 19 Section IV Keyboard Operation 20 ...

Page 11: ... Table 28 5 1 Monitor function group U0 00 U0 61 28 5 2 Basic function group F0 00 F0 28 33 5 3 Parameters for motor 1 F1 00 F1 37 42 5 4 Vector control function group F2 00 F2 22 44 5 5 V F control group F3 00 F3 15 46 5 6 Input terminal F4 00 F4 40 50 5 7 Output terminal F5 00 F5 22 61 5 8 Start stop control F6 00 F6 15 66 5 9 Keyboard and display F7 00 F7 14 69 5 10 Auxiliary function F8 00 F8 ...

Page 12: ...0 A7 09 Reserved 114 5 24 Point to point communication A8 00 8 11 114 Section VI Fault Diagnosis Solutions 115 6 1 Fault alarm and solutions 115 Section VII Inspection Maintenance 123 7 1 Inspection and Maintenance 123 7 2 Regular replacement of the device 124 7 3 Storage 124 7 4 Measuring and Judgment 124 7 5 Safety Precaution 124 Appendix I H5RS485 Card RS485Communication Protocol 125 I 1 Commun...

Page 13: ... HV610C in Crane applications 155 3 Introduction to lifting sequence 156 4 Motor parameters self tuning 156 5 Debugging steps 157 6 Special function code of braking timing 157 7 Use of application Macros 159 Product Feedback 160 Warranty Agreement 161 ...

Page 14: ...ducts or directly contact the company Inspect that the contents are complete one unit of HV610C frequency inverter one operation manual Check the nameplate on the side of the frequency inverter to ensure that the product you have received is right the one you ordered 1 1 Nameplate specification 1 2 Model specification HV610C R75 G 3 Inverter Series No Voltage 1 Single phase AC220V No Adaptation 2 ...

Page 15: ...37 HV610C 022G3 22 30 50 45 HV610C 030G3 30 40 68 60 HV610C 037G3 37 50 83 75 HV610C 045G3 45 60 102 91 HV610C 055G3 55 75 124 112 HV610C 075G3 75 100 169 150 HV610C 093G3 90 125 203 176 HV610C 110G3 110 150 248 210 HV610C 132G3 132 175 256 253 HV610C 160G3 160 220 307 304 HV610C 187G3 185 245 350 340 HV610C 200G3 200 270 385 377 HV610C 220G3 220 300 430 426 HV610C 250G3 250 340 468 465 HV610C 280...

Page 16: ... Lower panel fixing screw Protective coil Main circuit connection terminal Nameplate position of frequency inverter Fan Operating keyborad Keyboard tray Control board terminal 1 4 Product shape 1 4 1 Product Component Name Take HV610 022G3 as an example Company logo label ...

Page 17: ...nbef or e r em ovi ngc over R eadt hem anual a ndt hes af et yi nst al l at i ons i ns t al l at i onsbef or euse R U N L O C A L R E M O T F WD R E V T U N E T C V A R P M H z Q U I C K P R G E N TER R U N J O G K S T O P R E S E T E N T E R HV610C 004G3 HV610C 7R5G3 W1 H2 D1 D H1 W H D2 WAR N I N G R i s k o f e l e c t r i c s h o c k R e a d t h e m a n u a l a n d t h e s a f e t y i n s t a ...

Page 18: ...U N J O G K S T O P R E S E T E N T E R HV610C 185G3 HV610C 560G3 Fig 1 4 Product outline and mounting dimension Shape DIM Shape dimension and installation dimension mm Net Weigh kg W H D W1 H1 D1 H2 Asse mbly apert ure HV610C R75G3 125 186 160 113 174 170 5 1 6 HV610C 1R5G3 HV610C 2R2G3 HV610C 004G3 160 248 183 148 236 193 5 3 5 HV610C 5R5G3 HV610C 7R5G3 HV610C 011G3 195 330 185 150 315 197 284 6...

Page 19: ...00G3 HV610C 220G3 Wall mounting 620 1035 390 500 1005 400 960 13 125 HV610C 250G3 HV610C 280G3 Cabinet installation 780 1650 410 135 HV610C 250G3 HV610C 280G3 Wall mounting 780 1290 400 600 1257 410 1203 13 185 HV610C 315G3 HV610C 355G3 HV610C 400G3 Cabinet installation 780 1650 410 195 HV610C 315G3 HV610C 355G3 HV610C 400G3 HV610C 450G3 950 1750 460 HV610C 500G3 HV610C 560G3 ...

Page 20: ...d deceleration time Acceleration and deceleration time range between 0 0s to 6500 0s DC brake DC brake frequency 0 00Hz to maximum frequency brake time 0 0s to 36 0s and brake current value 0 0 to 100 0 Jog control Jog frequency range 0 00Hz 50 00Hz Jog acceleration deceleration time 0 0s 6500 0s Simple PLC and MS speed running It can realize at maximum of 16 segments speed running via the built i...

Page 21: ...n be used as 0 10V voltage input or 0 20mA current input 1analog input terminals support 10 10V voltage input PT100 PT100 Output terminal Standard 1 digital output terminals 1 high speed pulse output 2 relay output terminal 2 analog output terminals support 0 20mA output current or 0 10V output voltage Keyboard operation LED display Realize parameter setting status monitoring function Keyboard pot...

Page 22: ... solid exists 2 2 Handling and installation When transporting inverter right lifting tools are required to prevent inverter from damaging The number of stacked box of the inverter are not permitted higher than the limit Please don t run the inverter if there is damage or lacking of components Do not place heavy objects on the frequency inverter Please prevent screw cable pieces or other conductive...

Page 23: ...at may be expelled from the top However the equipment cannot be installed upside down If there are multiple inverters in the cabinet parallel installation is better In the applications where up down installation is required please install the thermal insulating guide plate referring to the Fig 2 2 2 for standalone installation and up down installation 3 Installing support must be flame retardant m...

Page 24: ...on Wiring 11 2 3 Wiring The wiring of frequency inverter includes two parts main circuit and control circuit Users must ensure correct connections according to the following connection diagram 2 3 1 HV610C diagram Fig 2 3 1 ...

Page 25: ...Section II Installation Wiring 12 2 3 2 Typical wiring of HV610C in Crane applications ...

Page 26: ...ain circuit terminal of three phase frequency inverter Terminal marking Name Description R S T Three phase power supply input terminal Connection point for AC input three phase power supply Negative and positive terminals of DC bus Common DC bus input point PB Brake resistor connection terminal Brake resistance connection point P DC reactor connection terminal U V W frequency inverter output termi...

Page 27: ...I1 GND Analog input terminal 1 1 Input voltage range DC 0V to 10V 2 Input impedance 22kΩ AI2 GND Analog input terminal 2 1 Input range DC 0V 10V 0mA 20mA chosen by jumper AI2 on control board 2 Input impedance 22kΩ of voltage input 500Ω of current input AI3 GND Analog input terminal 3 1 Optical coupling isolation input can accept differential voltage input current input temperature detection resis...

Page 28: ... factory it is shorted to COM via short connector 2CME on the control board DO1 is driven by 24v by default at this time When DO1 is driven by an external power supply the short connector 2 must be unplugged FM COM High speed pulse output Constrained by function code F5 00 FM terminal output mode selection as high speed pulse output the highest frequency is 100 kHz When it is exported as open coll...

Page 29: ...Section II Installation Wiring 16 Control board terminal layout ...

Page 30: ...hielded cable shall be used the cable length shall be as short as possible and no longer than 20 meters as shown in Fig 2 5 1 In case the analog signal is subject to severe interference analog signal source side shall be installed with filter capacitor or ferrite magnetic ring as shown in Fig 2 5 2 Fig 2 5 1 Analog input terminal wiring diagram Fig 2 5 2 Analog input terminal processing wiring dia...

Page 31: ...nterference to the power supply It is recommended to use the contact control mode a X terminal wiring method The drain wiring mode Fig 2 5 3 Drain wiring mode This is one of the most commonly used connection mode If you use an external power supply J9 jumper must be removed and connect the external positive power supply to SP while negative power supply to X port b X terminal wiring method The sou...

Page 32: ...ill be easily damaged Caution The polarity of the absorption diode must be installed correctly according to the picture below Or 24V dc power supply will immediately get burnt after digital output terminal outputs Fig 2 5 5 Digital output terminal wiring diagram 2 6 Standby circuit Inverter fault or jump may cause great breakdown loss or other accident To avoid this happens please add the standby ...

Page 33: ... TO P R E SE T E N T ER R U N L O C A L R E M O T F WD R E V T U N E T C V A R P M H z W 72mm H 1 00m m H 1 00m m W 72mm D 16mm D1 25 5mm D2 29 6mm D 16mm D2 20 5mm R U N L O C A L R E M O T F WD R E V T U N E T C V A R P M H z QUICK PRG ENTER RU N J O G K S TO P R E SE T E N T ER R U N L O C A L R E M O T F WD R E V T U N E T C V A R P M H z Fig 4 1 1 4 1 2 Keyboard warehouse dimension W 81mm H 1...

Page 34: ...inverter is in shutdown state LOCAL REMOT Keyboard operation terminal operation and remote operation communication control indicator light FWD REV Positive and negative rotation indicator light which indicates that it is in reverse rotation when the light is on TUNE TC Tuning torque control fault indicator light light on indicates torque control mode light slow flashing indicates tuning state and ...

Page 35: ...press enter to save the setting parameters and return to the secondary menu and automatically transfer to the next function code while pressing PRG key is to abandon the current parameter modification and directly return to the secondary menu of the current function code serial number Example example of setting function code F3 02 to 15 00 Hz from 10 00 Hz In the level III menu state if the parame...

Page 36: ...l FP 03 is set to 11 and the search or modification method after entering the function codes of each group is the same as that of the previous keyboard operation 4 3 3 Commissioning The series of frequency inverters has three operation control modes which including keyboard control terminal control and RS 485 control Its control can be selected by setting the function code F0 02 Through keyboard o...

Page 37: ...ate the motor from the load and dynamic identification of operation is not allowed Poor Manually enter parameters It is only suitable for asynchronous motors When the motor is difficult to separate from the application system the parameters of the same type of electric machine successfully identified by the frequency inverter are copied and input into the corresponding function codes of F1 00 F1 1...

Page 38: ...ght will illuminate and the operation duration will be recognized for about 2 minutes When the above display information disappears the normal parameter display state will be returned indicating that the tuning is completed After the complete tuning the frequency inverter will automatically calculate the following parameters of the motor F1 06 Asynchronous motor stator resistance F1 07 Asynchronou...

Page 39: ...power A2 02 Motor rated voltage A2 03 Motor rated current A2 04 Motor rated frequency A2 05 Motor rated revolving speed Table 4 3 4 E g Asynchronous motor parameter tuning If motor and the load can be totally separated please select F1 37 Motor 2as A2 37 to 2 Asynchronous machine complete tuning then press RUN key on keyboard panel inverter will automatically calculate the motor of the following p...

Page 40: ...iption F0 01 0 Speed sensorless vector control SVC F0 02 0 Operation panel command channel LED OFF F0 03 4 AI3 Potentiometer Users set motor parameters F1 00 F1 05 to correct values after parameters auto tuning motor operation can be directly controlled through keyboard while frequency can be set through keyboard potentiometer ...

Page 41: ...p 5 1 Monitor function group U0 00 U0 61 U0 parameter group is used to monitor inverter running status Customers can check through panel for field commissioning as well as read parameter value through communication for position machine monitoring Among which U0 00 U0 31 is defined for running or stop monitor parameter by F7 03 F7 04 F7 05 For specific parameter function code parameter name and min...

Page 42: ...I10 DI9 U0 08 Y output status 1 IO output status it s value is a hexadecimal digit Each bit corresponds to each output terminal state 0 9 bit Output status 0 Invalid 1 Valid 7 6 5 4 3 2 1 0 FMR TA TB TC 9 8 TA2 TB2 TC2 DO DO2 VDO VDO2 VDO3 VDO5 VDO4 2 2 2 2 2 2 2 2 0 1 2 3 4 5 6 7 2 2 8 9 U0 09 AI1 voltage V 0 01V AI1 input voltage corrected by AC 00 AC 03 U0 10 AI2 voltage V 0 01V AI2 input volta...

Page 43: ...tion used for AC function group parameter AC 00 AC 03 to correct AI1 voltage U0 22 AI2 voltage before correction 0 001V AI2 voltage before correction used for AC function group parameter AC 04 AC 07 to correct AI2 voltage U0 23 AI3 voltage before correction 0 001V AI3 voltage before correction used for AC function group parameter AC 08 AC 11 to correct AI3 voltage U0 24 Linear velocity 1m Min Line...

Page 44: ...et torque 0 1 Target torque setup In torque control mode it is used to check the set target torque U0 36 Rotary variable position 1 It s rotor position when speed feedback U0 37 Power factor angle 0 1 Current power factor angle power factor COS angle angle 0 maximum power U0 38 ABZ position 0 0 ABZ incremental feedback position information of encoder calculation U0 39 VF target voltage separation ...

Page 45: ...tuitively display function 01 40 U0 44 DI function status intuitive display2 1 Display DI function status 2 intuitively display function 41 80 U0 45 Fault information 0 Fault information query U0 46 U0 57 Reserved U0 58 Z pulse counter 1 U0 59 Setting frequency 0 01 100 00 100 00 U0 60 Running frequency 0 01 100 00 100 00 U0 61 Inverter status 1 U0 62 Current fault code 1 U0 63 Point to point comm...

Page 46: ...le motos E g draught fan pump load etc Tips Motor parameters must be identified before choosing vector control mode Only accurate motor parameters can play the advantage of vector control mode Users can get better performance by adjusting speed regulator group F2 parameters motor 2 for group A2 FVC is generally used for permanent magnet synchronous motor while part of the small power applications ...

Page 47: ...ue that equals to setupof last power off time Correction is memorized through keyboard key and key or terminal UP DOWN What needs to be reminded is F0 23 is Digital setup frequency memory selection F0 23 is used to select correction whether to be memorized or cleared and is relevant to stop irrelevant to power off memory please pay attention during operation 2 AI1 3 AI2 4 AI3 The frequency is dete...

Page 48: ...ommunication F0 04 Auxiliary frequency source Y selection Digital setup preset frequency F0 08 UP DOWN adjustable power off without memory 0 0 Digital setup preset frequency F0 08 UP DOWN adjustable power off with memory 1 AI1 2 AI2 3 AI3 4 PULSE setup Dl5 5 MS command 6 Simple PLC 7 PID setup 8 Communication setup 9 When the auxiliary frequency source is used as independent frequency reference ch...

Page 49: ...ncy source selection 0 Main frequency source X Main frequency source X is the target frequency 1 Main auxiliary operation result is targe frequency operation relationship see 10 bit for details 2 Switching between main frequency source X and auxiliary frequency source Y When terminal 18 frequency switching is invalid main frequency X is target frequency On the contrary auxiliary frequency Y is the...

Page 50: ... analog input pulse input X5 MS command etc are used as frequency source their respective 100 are relatively calibrated through F0 10 HV610C maximum frequency could reach 3200Hz Users can set decimal digits of frequency command through F0 22 to balance the idex of frequency command resolution and frequency input range When F0 22 is set to 1 frequency resolution ratio is 0 1Hz F0 10 setting range i...

Page 51: ... noise big small Output current waveform poor well Motor temperature rise high low Inverter temperature rise low high Leakage current small large Radiation interference small big Different power of inverter is set with different carrier frequency by the factory Though user could modify it attention should be paid if carrier frequency is set higher than the factory set valule it will lead to invert...

Page 52: ...e offset frequency 0 00Hz Maximum frequencyF0 10 0 00Hz It is valid only at the time of main auxiliary operation is choosen When frequency source is main auxiliary operation F0 21 as offset frequency it could make frequency set more flexible by stacking offset frequency on main auxiliary operation as the final frequency set value F0 22 Frequency command resolution 0 1Hz 1 2 0 01Hz 2 This parameter...

Page 53: ... the inverter varying from 0Hz to the frequency ofF0 25 Fig5 1 is acceleration deceleration time schematic diagram When F0 25 is choosen to 1 acceleration deceleration time is connected with set frequency If set frequency change frequently the motor acceleration willchange attention should be paid in applications F0 26 Frequency UP DOWN reference upon running Running frequency 0 0 Set frequency 1 ...

Page 54: ...n setup 9 It defines bound combination between 3 running command channels and 9 frequency setup channels which is easy to achieve synchronous switching Frequency setup channels above have the same definition with F0 03 main frequency source X selection please refer to F0 03 for details Different running command channels can bind the same frequency setup channel When the command source is valid dur...

Page 55: ...tance 0 01mH 655 35mH Inverter power 55kW 0 001mH 65 535mH Inverter power 55kW F1 09 Asynchronous motor mutual inductance 0 1mH 6553 5mH Inverter power 55kW 0 01mH 655 35mH Inverter power 55kW F1 10 Asynchronous motor no load current 0 01A F1 03 Inverter power 55kW 0 1A F1 03 Inverter power 55kW F1 06 F1 10 are parameters for asynchronous motor Generally motor nameplate dosen t contain such parame...

Page 56: ...hrough synchronous motor complete static tuning which are very important to operation of synchronous motor Users should tune them before synchronous initial use F1 34 Rotary transformer pole pairs 1 65535 1 Rotary transformer is equipped with pole pairs When using the encoder correct parameters must be set to it F1 36 PG dropped inspection time 0 0s no action 0 1s 10 0s 0 0s It is used to set insp...

Page 57: ...frequency 2 F2 02 maximum frequency 10 00Hz Users could choose different speed loop PI parameters under different running frequency When running frequency is less than the switching frequency F2 02 adjusting parameters for speed loop PI are F2 00 and F2 01 When running frequency is greater than the switching frequency F2 02 adjusting parameters for speed loop PI are F2 03 and F2 04 Speed loop PI p...

Page 58: ...etup 4 Communication setup 5 F2 10 Torque upper limit digital setup in speed control mode 0 0 200 0 150 0 In speed control mode inverter maximum torque output is controlled by torque upper limit Range for 1 5 selections of F2 09 are corresponding to the setting range of F2 10 F2 09 is used to select torque upper limit source When F2 09 is set through analog PULSE setup communication setup which 10...

Page 59: ...fugal machine It can be self defined Refer to the description of functional codes of Group F1 07 to F1 12 for details 2 Square V F It is suitable for centrifugal loads such as fan and pump 3 8 These are relation curve situated between beeline V F curve and square V F curve 9 Reserved 10 VF complete separation mode Inverter output frequency and output voltage are mutually independent Output frequen...

Page 60: ...st cut off frequency As shown in Fig 5 3 the torque hoist is valid when the cutoff frequency below this setting Otherwise the torque hoist will be invalid F3 03 Multi point V F frequency point F1 0 00Hz F3 05 0 00Hz F3 04 Multi point V F voltage point V1 0 0 100 0 0 0 F3 05 Multi point V F frequency point F2 F3 03 F3 07 0 00Hz F3 06 Multi point V F voltage point V2 0 0 100 0 0 0 F3 07 Multi point ...

Page 61: ...iding occurrence of over voltage fault due to bus voltage exceeding over voltage protection limitation value The higher the over excitation gain is more powerfully the suppression effect is The setting is described as follows In the applications where over voltage alarm easily occurs it needs to improve the over excitation gain Excessive over excitation gain easily lead to increasing of output cur...

Page 62: ... AI1 2 AI2 3 AI3 Voltage is set through analog input terminal 4 PULSE pulse setup X5 voltage set through terminal pulse Pulse setup signal specification voltage range 9V 30V frequency range 0kHz 100kHz 5 MS command voltage source is MS command Corresponding relationship between set signal and set voltage is determined through F4 group and FC group 6 Simple PLC When voltage source is simple PLC out...

Page 63: ...tion 0 59 13 F4 05 X6 terminal function selection 0 59 2 F4 06 X7 terminal function selection 0 59 12 F4 07 X8 terminal function selection 0 59 13 F4 08 X9 terminal function selection 0 59 14 F4 09 X10 terminal function selection 0 59 15 These parameters are used to set digital multi function input terminals as shown in the table below Setting Function Specification explanation 0 No function Set u...

Page 64: ...eed terminal3 15 Multi stage speed terminal4 16 Acc dec time selection terminal 1 It can realize 4 kinds of acc dec selection mode by 4 combination status of this 2 terminals For details please refer to schedule2 17 Acc dec time selection terminal 2 18 Frequency source switching It is used to switch to choose different frequency sources It realizes switching between 2 kinds of frequency sources ac...

Page 65: ...to function of STOP key on the keyboard 37 Control command switching terminal 2 It is used to switch control mode between terminal and communication 38 PID integration suspension When it is valid PID integration regulation function pauses while PID proportional regulation and differential regulation function are still valid 39 Frequency source X and preset frequency switching When it is valid freq...

Page 66: ...F MS command 0 FC 00 OFF OFF OFF ON MS command 1 FC 01 OFF OFF ON OFF MS command 2 FC 02 OFF OFF ON ON MS command 3 FC 03 OFF ON OFF OFF MS command 4 FC 04 OFF ON OFF ON MS command 5 FC 05 OFF ON ON OFF MS command 6 FC 06 OFF ON ON ON MS command 7 FC 07 ON OFF OFF OFF MS command 8 FC 08 ON OFF OFF ON MS command 9 FC 09 ON OFF ON OFF MS command 10 FC 10 ON OFF ON ON MS command 11 FC 11 ON ON OFF OF...

Page 67: ... inverter via the external terminal NOTE In order to explain The following arbitrary selection X1 X10 multifunctional input terminal X1 X2 X3 three terminals as external terminals That is by setting the value of F4 00 F4 02 to select X1 X2 X3 three terminal functions Detailed function definition is F4 00 F4 09 setting range 0 Two line mode 1 This mode is the most commonly used forward reverse rota...

Page 68: ...rminal is the enable terminal running direction controlled by X1terminal X2terminal The descriptions on the terminal running command are as shown as below Terminal Set value Description X1 1 Forward FWD X2 2 Reverse REV X3 3 Three line running control When in the need of running users should first connect X3 terminal Forward and reverse running is realized through the rising edge of X1 or X2 When ...

Page 69: ... 2 Reverse REV X3 3 Three line running control When in the need of running users should first connect X3 terminal X1 pulse rising edge gives running command signal while X2 status gives running direction signal When in the need of stop user should disconnect DIn terminal to meet the need Among them X1 X2 X3 are multi function input terminals of X1 X10 X1 is of pulse valid while X2 X3is of level va...

Page 70: ... 0 01Hz s 655 35Hz s F4 13 AI curve 1 minimum input 0 00V F4 15 0 00V F4 14 AI curve 1 minimum input corresponding setup 100 00 100 0 0 0 F4 15 AI curve 1 maximum input F4 13 10 00V 10 00V F4 16 AI curve 1 maximum input corresponding setup 100 00 100 0 100 0 F4 17 AI1 filter time 0 00s 10 00s 0 10s 100 Corresponding setting frequency torque 0V 0mA 10V 20mA A1 100 0V 0mA 10V 20mA A1 100 Correspondi...

Page 71: ...imum input corresponding setup 100 00 100 0 0 0 F4 20 AI curve 2 maximum input F4 18 10 00V 10 00V F4 21 AI curve 2 maximum input corresponding setup 100 00 100 0 100 0 F4 22 AI2 filter time 0 00s 10 00s 0 10s For function and usage of curve 2 please refer to description of curve 1 F4 23 AI curve 3 minimum input 10 00V F4 25 10V F4 24 AI curve 3 minimum input corresponding setup 100 00 100 0 0 0 F...

Page 72: ...e4 4 points factory value 4 Curve5 4 points factory value 5 The 1bit 10bit 100bit of the function code are used to choose the set curve of analog input AI1 AI2 AI3 respectively 3 analog input can choose any curve of the 5 types Curve1 curve 2 curve 3 are 2 points curve that set through F4 group function codes while curve 4 curve 5 are 4 points curve that set through A8 group function codes HV610C ...

Page 73: ...y time 0 0s 3600 0s 0 0s Only X1 X2 X3 are able to set equipment delay time They are used to set delay time to inverter DI terminal state change F4 38 DI terminal effective mode selection 1 1bit X1 terminal valid state setup 00000 High level valid 0 Low level valid 1 10bit X2 terminal valid state setup High level valid 0 Low level valid 1 100bit X3 terminal valid state setup High level valid 0 Low...

Page 74: ... can be used as high speed pulse output terminal as well as open collector switching output If the above output terminals can not meet the field application users should choose optional multi function input output expansion card Code Description Keyboard Display Setting Range Factory Setting Change Limit F5 00 FM terminal output mode selection Pulse output FMP 0 0 Switch output FMR 1 FM is program...

Page 75: ...value reaches the value of FB 09 it outputs ON signal Refers to FB group for details 10 Length arrived When the actual length exceeds the setup value in FB 05 it outputs ON signal 11 PLC circulation end When the simple PLC running finishes one circulation it outputs a pulse signal with width of 250ms 12 Total running time arrived When the accumulated running time of the inverter exceeds the setup ...

Page 76: ...ignal 32 Load off Inverter in load off status it outpus ON signal 33 Reverse running Inverter in reverse running mode it outputs ON signal 34 Zero current state Please refer to function code F8 28 F8 29 for details 35 Module temperature arrival When module radiator temperature F7 07 reaches the set value of F8 47 it outputs ON signal 36 Software excessive current Please refer to function code F8 3...

Page 77: ...00 of the rated current of the motor 3 Output torque 0 200 of the rated torque of the motor 4 Output power 0 200 of the rated power of the motor 5 Output voltage 0 120 of the rated voltage of the inverter 6 PULSE pulse input 0 01kHz 100 00kHz 7 AI1 0V 10V 8 AI2 0V 10V Or 0 20mA 9 AI3 0V 10V 10 Length 0 Maximum length 11 Counting value 0 Maximum counting value 12 Communication setup 0 0 100 0 13 Mo...

Page 78: ... the above formula AO zero offset coefficient shall be set to 80 while A0 gain shall be set to 0 50 F5 17 FMR output delay time 0 0s 3600 0s 0 0s F5 18 RELAY output delay time 0 0s 3600 0s 0 0s F5 20 DO output delay time 0 0s 3600 0s 0 0s Set output terminal FMR relay 1 relay 2 DO and DO2 delay time that begins from status changing to real output changing F5 22 DO output terminal valid state selec...

Page 79: ...p In this way motor dynamic response performance is promoted F6 01 Speed tracking mode Start from stop frequency 0 0 Start from zero speed 1 Start from maximum frequency 2 In order to complete the rotation speed tracking process in the shortest period it can select the mode of inverter tracking the rotation velocity of motor 0 Track downward from the frequency at the time of stop which is generall...

Page 80: ... current is the greater the braking force is If start mode is asynchrounous motor pre excitation start inverter first establish magnetic field through pre excitation current setup then start to run after pre excitation time If set pre excitation time to 0 inverter would directly start without pre excitation process Start dc braking current pre excitation current is the relative percentage of rated...

Page 81: ... terminate the output immediately and the load will coast to stop according to the mechanical inertia F6 11 DC braking initial frequency at stop 0 00Hz maximum frequency 0 00Hz F6 12 DC braking waiting time at stop 0 0s 36 0s 0 0s F6 13 DC braking current at stop 0 100 0 F6 14 DC braking time at stop 0 0s 100 0s 0 0s DC brake initial frequency at stop During the process of decelerating to stop whe...

Page 82: ... high then the duty ratio of brake unit action is high braking effect is strong But there will be big fluctuation of inverter bus voltage 5 9 Keyboard and display F7 00 F7 14 Code Description Keyboard Display Setting Range Factory Setting Change Limit F7 01 JOG K key function selection JOG K key invalid 0 0 Switching between operation panel command channel the remote command channel terminal comma...

Page 83: ...utput torque DI input status V 15 14 13 12 11 10 9 8 D0 output status Count value Length value Load speed display PID setting AI1 V AI2 V AI3 V If the above parameters need to be displayed during the operation users can set their corresponding positions to 1 and then convert this binary number into Hexadecimall number and set it to F7 03 F7 04 LED running display parameter 2 0000 FFFF 0 7 6 5 4 3 ...

Page 84: ...h 0h It is used to display the accumulated running time of the inverter When the accumulated running time reaches F8 17 setup running time the multifunctional digital output terminal 12 will output ON signal F7 11 Software version No Control board software version No F7 12 Load speed display decimal digits No decimal place 0 1 One decimal place 1 Two decimal places 2 Three decimal places 3 Decimal...

Page 85: ...s through different combination of DI multi function digital input terminal For specific using method please refer to function code F4 01 F4 05 for details F8 09 Hopping frequency 1 0 00Hz maximum frequency 0 00Hz F8 10 Hopping frequency 2 0 00Hz maximum frequency 0 00Hz F8 11 Hopping frequency amplitude 0 00Hz maximum frequency 0 00Hz Hopping frequency 1 Hopping frequency 2 Output frequency Hz Ho...

Page 86: ...quency decreasing with added load In this way motor with heavy load output frequency decrease more which could decrease the motor load to realize multiple motor load uniformity This parameter is the output frequency declining value with rated output load F8 16 Accumulative power on time arrival setup 0h 65000h 0h When the accumulative power on time F7 13 reaches the F8 16 set value inverter multi ...

Page 87: ... Frequency detection value FDT1 0 00Hz maximum frequency 50 00Hz F8 20 Frequency detection hysteresis value FDT1 0 0 100 0 FDT1level 5 0 Fig 5 16 FDT level schematic diagram When the running frequency is higher than the frequency detection value multi function terminal DO output ON signal On the contrary ON signal is canceled if running frequency is less than a certain value of the detection value...

Page 88: ...ping frequency Output frequency Hz t Hopping frequency 1 Hopping frequency 2 Hopping frequency amplitude Hopping frequency amplitude Hopping frequency amplitude Hopping frequency amplitude Fig 5 18 Acc dec hopping frequency validity schematic diagram F8 25 Acc time1 acc time 2 frequency switching point 0 00Hz Maximum frequency 0 00Hz F8 26 Dec time1 dec time 2 frequency switching point 0 00Hz Maxi...

Page 89: ...nal jog function has the highest priority When F8 27 is valid if jog command occurring during running inverter will switch to jog running mode F8 28 Frequency detection value FDT2 0 00Hz Maximum frequency 50 00Hz F8 29 Frequency detection hysteresis value FDT2 0 0 100 0 FDT2 level 5 0 This frequency detection function and FDT1 function are exactly the same for details please refer to FDT1 namely f...

Page 90: ...terminal DO output ON signal F8 34 Zero current detection level 0 0 300 0 Motor rated current 5 0 F8 35 Zero current detection delay time 0 00s 600 00s 0 10s When inverter output current is less than or equals to zero current detection level and the lasting time exceeds zero current detection delay time inverter multi function terminal DO output DO signal Fig 5 21 is schematic diagram of zero curr...

Page 91: ...gnal fig 5 22 is schematic diagram of output current overlimit detection F8 38 Random current arrival 1 0 0 300 0 Motor rated current 100 0 F8 39 Random current arrival range1 0 0 300 0 Motor rated current 0 0 F8 40 Random current arrival 2 0 0 300 0 Motor rated current 100 0 F8 41 Random current arrival range2 0 0 300 0 Motor rated current 0 0 When inverter output current is within the positive n...

Page 92: ...e viewed through U0 20 Timing of the operation time is set through F8 43 F8 44 unit minute F8 45 AI1 input voltage protection value lower limit 0 00V F8 46 3 10V F8 46 AI1 input voltage protection value upper limit F8 45 10 00V 6 80V When analog input AI1 is greater than the set of F8 46 or less than that of F8 47 inverter multi function DO output ON signal of AI1 input overrun which indicating if...

Page 93: ...00 F9 70 Code Description Keyboard Display Setting Range Factory Setting Change Limit F9 00 Motor over load protection selection Invalid 0 1 Valid 1 F9 01 Motor overload protection gain 0 20 10 00 1 00 F9 00 0 Without motor overload protection function It is recommended to install a thermal relay between the motor and the inverter F9 00 1 The inverter has overload protection function for the motor...

Page 94: ... of the inverter reaches setup of over current stall protection current F9 06 if the inverter is running with acceleration speed it will stop acceleration When the inverter is running with constant speed it will reduce the output frequency When the inverter is running with deceleration speed it will stop deceleration and the operating frequency will not recover normally till the current is less th...

Page 95: ...tion is invalid at any setup F9 13 Output phase lack protection selection Invalid 0 1 valid 1 It is used to choose whether to protect output open phase F9 14 The first fault type 0 99 F9 15 The second fault type 0 99 F9 16 The latest fault type 0 99 It records the latest 3 fault types for the inverter 0 means no fault and 1 to 99 correspond to refer to Chapter 6 for the details Table of fault type...

Page 96: ...ch wave current limiting fault 41 41 Err41 Motor switching fault 42 42 Err42 Excessive speed deviation fault 43 43 Err43 Motor over speed fault 45 45 Err45 Motor overtemperature fault 51 51 Err51 Initial position fault F9 17 Third fault frequency The latest fault frequency F9 18 Third fault current The latest fault current F9 19 Third fault bus voltage The latest fault bus voltage F9 20 Third faul...

Page 97: ...All DI status are converted to decimal display F9 31 Second fault output terminal The latest fault digital input terminal status order as below BIT4 BIT3 BIT2 BIT1 BIT0 FMP REL1 REL2 DO1 DO2 When output terminal status is ON it s corresponding binary digit is 1 OFF corresponds to 0 All DO status are converted to decimal display F9 32 Second fault inverter state Reserved F9 33 Second fault power on...

Page 98: ...election 1 1bit Motor overload Fault No 11 Err11 00000 Free stop 0 Stop according to stop mode 1 Keep on running 2 10bit Input phase lack Fault No 12 Err12 Free stop 0 Stop according to stop mode 1 100 bit Input phase lack Fault No 13 Err13 Free stop 0 Stop according to stop mode 1 1000 bit External fault Fault No 15 Err15 Free stop 0 Stop according to stop mode 1 10000 bit Abnormal communication ...

Page 99: ...locity Fault No 43 Err43 Same with F9 47 1 bit 100bit Initial position fault Fault No 51 Err51 Same with F9 47 1 bit 1000 bit Reserved 10000 bit Reserved If it is set to free stop inverter displays E and stop directly If it is set to stop according to stop mode inverter displays A and stop according to the set stop mode Inverter displays E after stopped If it is set to keep on running inverter dis...

Page 100: ...ure sensors Correct sensor type should be set during operation Motor temperature value is displayed in U0 34 When motor temperature exceeding the motor overheating protection threshold F9 57 inverter would give fault alarm and processing according to the selected protection action mode When motor temperature exceeding the motor overheating pre alarm threshold F9 58 inverter multi function digital ...

Page 101: ...lection Invalid 0 0 Valid 1 F9 64 Load off detection level 0 0 100 0 Motor rated current 10 0 F9 65 Load off detection time 0 0s 60 0s 1 0s When the protection function is valid and inverter output current is less than load off detection level F9 64 duration time F9 65 inverter output frequency automatically decreased to 7 of the rated frequency In the load off protection period if the load restor...

Page 102: ...arameter stabilized on the target parameter PID control is appliedto several process controls such as flow control pressure control and temperature control The schematic diagram for control is as shown in Fig 5 25 Target quantity Feedback quantity PID output control quantity P 1 Td s 1 1 Ti 1 S Fig 5 25PID process schematic diagram Code Description Keyboard Display Setting Range Factory Setting Ch...

Page 103: ...ator The larger P is the greater the adjustable strength will be When the parameter is set to 100 0 it means that when the deviation between PID feedback value and reference value is 100 0 the range for the PID regulator to regulate the output frequency commands is the maximum frequency integration effect and differential effect are omitted Integration time Ti1 determines the strength of PID integ...

Page 104: ...reference changes according to this parameter value which corresponds to the time taken for the PID reference to change from 0 to 100 When PID reference changed PID given value linear changes in accordance with given time which can reduce system adverse effect caused by given mutation FA 12 PID feedback filter time 0 00s 60 00s 0 00s FA 13 PID output filter time 0 00s 60 00s 0 00s FA 12 is used fo...

Page 105: ...ute value between reference and feedback is less than FA 19 set value PID parameters select parameter group 1 When deviation absolute value between reference and feedback is greater than FA 20 set value PID parameters select group 2 When deviation absolute value between reference and feedback is within the range of switching deviation 1 2 PID parameters select linear interpolation value of the 2 P...

Page 106: ...to stop integration then the PID integration stops calculation which may contribute to the reduction of PID overshoot FA 26 PID feedback loss detection value No judging 0 0 0 0 0 1 100 0 0 1 FA 27 PID feedback loss detection time 0 0s 20 0s 0s This function is used to judge if PID feedback has been lost When PID feedback value is less than FA 26 set value and lasted for more than FA 27 set value i...

Page 107: ...to determine the amplitude value and the jump frequency value Swing relative to the center frequency variable swing select Fb 00 0 Swing AW frequency source F0 04 setup times swing amplitude Fb 01 Swing relative to the maximum frequency fixed swing Fb 00 1 Swing AW maximum frequency F0 10 times swing amplitude Fb 01 When the swing is running the jump frequency relative to the swing Swing AW times ...

Page 108: ... input terminal function to length counting input function 27 When pulse frequency is high only X5 port can be used Fb 08 Counting value setup 1 65535 1000 Fb 09 Designated counting value 1 65535 1000 Counting value should be collected through multi function digital input terminal Corresponding input terminal should be set to the function of counter input function 25 in application X5 terminal sho...

Page 109: ...0 0 FC 10 MS command 10 100 0 100 0 0 0 FC 11 MS command11 100 0 100 0 0 0 FC 12 MS command 12 100 0 100 0 0 0 FC 13 MS command 13 100 0 100 0 0 0 FC 14 MS command 14 100 0 100 0 0 0 FC 15 MS command 15 100 0 100 0 0 0 MS speed command can be used on three occasions frequency source VF saparation voltage source process PID set source Dimension of MS speed command is a relative value ranging from 1...

Page 110: ...ter it will enter next cycle and not stop until stop command is given Fig 5 30Simple PLC schematic diagram FC 17 PLC power off memory selection 1bit Power off memory selection 00 Power off without memory 0 Power off with memory 1 10bit Stop memory selection Stop without memory 0 Stop with memory 1 PLC power off memory refers to memorizing the PLC running stage and running frequency before power of...

Page 111: ...ime 0 3 0 FC 34 PLC 8segment running time 0 0s h 6553 5s h 0 0s h FC 35 PLC 8segment acc dec time 0 3 0 FC 36 PLC 9segment running time 0 0s h 6553 5s h 0 0s h FC 37 PLC 9segment acc dec time 0 3 0 FC 38 PLC 10segment running time 0 0s h 6553 5s h 0 0s h FC 39 PLC 10segment acc dec time 0 3 0 FC 40 PLC 11segment running time 0 0s h 6553 5s h 0 0s h FC 41 PLC 11segment acc dec time 0 3 0 FC 42 PLC ...

Page 112: ...PLC used as frequency source can easily realize switching between the two frequency sources 5 15 Communication function group Fd 00 Fd 06 Code Description Keyboard Display Setting Range Factory Setting Change Limit Fd 00 Baudrate 1bit MODBUS 6005 300BPS 0 600BPS 1 1200BPS 2 2400BPS 3 4800BPS 4 9600BPS 5 19200BPS 6 38400BPS 7 57600BPS 8 115200BPS 9 10bit Profibus DP 115200BPS 0 208300BPS 1 256000BP...

Page 113: ... Ax xx U0 xx F0 02 FE 02 User function code 2 F0 00 FP xx A0 00 Ax xx U0 xx F0 03 FE 03 User function code 3 F0 00 FP xx A0 00 Ax xx U0 xx F0 04 FE 04 User function code 4 F0 00 FP xx A0 00 Ax xx U0 xx F0 07 FE 05 User function code 5 F0 00 FP xx A0 00 Ax xx U0 xx F0 19 FE 06 User function code 6 F0 00 FP xx A0 00 Ax xx U0 xx F0 20 FE 07 User function code 7 F0 00 FP xx A0 00 Ax xx U0 xx F3 00 FE ...

Page 114: ...de Users can put the required parameters among all HV610C function codes to the FE group as the user customization function group FE group can offer 30 user customization function codes at most When FE displays F0 00 it means user function code is null In user customization function mode display of the function codes is defined through FE 00 FE 31 Sequence is consistent with the FE function codes ...

Page 115: ...ameter display selection No display 0 Display 1 The establishment of parameter display selection is basically convenient for the users viewing the different arrangement forms of function parameters according to the actual needs Three display methods are offered as below Name Description Function parameter mode Sequence display inverter function parameters respectively F0 FF A0 AF U0 UF User custom...

Page 116: ...erminal of HV610C is equipped with two functions relating torque control Torque control banned Function29 speed control torque control switching function 46 The two terminals should be matched with A0 00 to realize switching between speed control and torque control A0 00 set the control mode when speed torque control switching terminal invalid If the speed torque control switching terminal is vali...

Page 117: ... load uniform distribution one is set as host inverter speed control mode and another is the slave one torque control mode Actual output torque of the host inverter is the torque command of the slave and slave torque is required to quickly follow the host torque then torque control acc dec time is set to 0 00s for the slave inverter 5 19 Virtual IO A1 00 A1 21 Code Description Keyboard Display Set...

Page 118: ...1 A1 06 Virtual VD1 terminal state 1bit Virtual VX1 00000 Invalid 0 Valid 1 10bit Virtual VX2 Invalid 0 Valid 1 100bit Virtual VX3 Invalid 0 Valid 1 1000 bit Virtual VX4 Invalid 0 Valid 1 10000 bit Virtual VX5 Invalid 0 Valid 1 State of virtual VDI terminal can be set through 2 setting methods which is different from common digit input terminals and select through A1 05 When choosing the correspon...

Page 119: ...alid state F8 18 0 After inverter power on and the initialization VX1 is detected as valid the terminal corresponding to forward running which is equivalent to inverter receiving a forward running command and then start forward running A1 07 AI1 as DI function selection 0 59 0 A1 08 AI2 as DI function selection 0 59 0 A1 09 AI3 as DI function selection 0 59 0 A1 10 AI as DI valid mode selection 1b...

Page 120: ...ysics DIx internals 0 0 See F5 group for physics DO output selection 1 40 A1 14 Virtual VDO4 output function Short circuit with physics DIx internals 0 0 See F5 group for physics DO output selection 1 40 A1 15 Virtual VDO5 output function Short circuit with physics DIx internals 0 0 See F5 group for physics DO output selection 1 40 A1 16 VDO output delay time 0 0s 3600 0s 0 0s A1 17 VDO2 output de...

Page 121: ...can choose positive or negative logic and set through A1 21 For VDOx use reference please refer to applications for VDIx use 5 20 The second motor control A2 00 A2 65 HV610C can switch operation between 4 motors The 4 motors could set motor nameplate parameters tune motor parameters use V F control or vector control set encoder relating parameters and set V F control or vector control relating par...

Page 122: ... Inverter power 55kW 0 1A A2 03 Inverter power 55kW A2 27 Encoder pulses number 1 65535 2500 A2 28 Encoder type ABZ incremental encoder 0 0 UVW incremental encoder 1 Rotary transformer 2 Sine cosine encoder 3 UVW encoder 4 A2 29 Speed feedback PG selection Local PG 0 0 Expansion PG 1 PULSE pulse input X5 2 A2 30 ABZ incremental encoder AB phase Forward 0 0 Reserve 1 A2 31 Encoder installation angl...

Page 123: ...E setup 4 Communication setup 5 MIN AI1 AI2 6 MAX AI1 AI2 7 A2 48 Torque upper limit digital setup in speed control mode 0 0 200 0 150 0 A2 51 Excitation regulation proportional gain 0 60000 2000 A2 52 Excitation regulation integration gain 0 60000 1300 A2 53 Torque requlation proportional gain 0 60000 2000 A2 54 Torque regulation integration gain 0 60000 1300 A2 55 Speed loop integration attribut...

Page 124: ...efers to carrier frequency that linear changes with output frequency and ensure that the ratio of them carrier ratio remains the same Generally high output frequency is benefit for output voltage quality Generally synchronous modulation is not needed at low frequencies below 100Hz because the ratio of carrier frequency and output frequency is relatively high asynchronous modulation advantage is mo...

Page 125: ...1 1 Optimization mode 2 2 0 No optimization 1 Optimization mode 1 It is used when there is high torque control linearity requirements 2 Optimization mode 2 It is used when there is high speed stability requirement A5 08 Dead zone time adjustment 100 200 150 This parameter is set according to 1140V voltage level By adjusting the value can improve the voltage effective use rate Users are not suggest...

Page 126: ...s Curve 1 curve 3 are straight lines while curve 4 and curve 5 are 4 point curves which could realize more flexible correspondence 100 Analog input corresponding setting AI maximum input corresponding setting AI inflection point 1 corresponding setting 0V 0mA AI inflection point 2 corresponding setting AI minimum input corresponding setting AI inflection point 1 10V 20mA AI input voltage 100 AI in...

Page 127: ...n is eliminated 5 23 User programmable card parameters A7 00 A7 09 Reserved 5 24 Point to point communication A8 00 8 11 Code Description Keyboard Display Setting Range Factory Setting Change Limit A8 00 Master slave control function selection Invalid 0 0 Valid 1 A8 01 Master slave selection Master 0 0 slave 1 A8 02 Master slave information exchange 0 bit Do not follow the Master command 0 011 fol...

Page 128: ...onsult the agents or our company directly Among the 51 items of warning information Fault no 22 Err22 refers to hardware over current or over voltage signal In most cases hardware over voltage fault led to fault no 22 Err22 alarming Fault name Inverter unit protection Panel display Fault No 1 Err01 Fault investigation 1 Inverter output loop short circuit 2 Two long wiring between motor and inverte...

Page 129: ...n 3 Increase deceleration time 4 Adjust voltage to normal range 5 Cancel sudden added load 6 Install braking unit and brake resistence Fault name Constant speed over current Panel display Fault No 4 Err04 Fault investigation 1 Inverter output loop grouded or short circuit 2 Vector control mode without parameter identification 3 Low voltage 4 Sudden load add in deceleration process 5 Small type sel...

Page 130: ...ion 2 High input voltage Fault countermeasures 1 Cancel external force or install brake resistence 2 Adjust voltage to normal range Fault name Control power supply fault Panel display Fault No 8 Err08 Fault investigation 1 Input voltage is not within the specified range Fault counter measures 1 Adjust voltage to normal range Fault name Under voltage fault Panel display Fault No 9 Err09 Fault inves...

Page 131: ...se input power supply anomalies Fault countermeasures 1 Replace driver power supply board or contactor 2 For technical support 3 Eliminate external loop faults Fault name Output phase lack Panel display Fault No 13 Err13 Fault investigation 1 Wiring between motor and inverter anomalies 2 Inverter unbalanced 3 phase output 3 Drive board anomalies 4 Module anomalies Fault counter measures 1 Eliminat...

Page 132: ... Contactor fault Panel display Fault No 17 Err17 Fault investigation 1 Input phase lack 2 Drive board contactor anomalies Fault counter measures 1 Eliminate external loop faults 2 Replace driver power supply board or contactor Fault name Current inspection fault Panel display Fault No 18 Err18 Fault investigation 1 Drive board anomalies 2 Hall devices anomalies Fault counter measures 1 Replace dri...

Page 133: ...lt investigation 1 Motor short circuit to ground Fault counter measures 1 Replace cable or motor Fault name Total running time arrival fault Panel display Fault No 26 Err26 Fault investigation 1 Total running time arrive the set value Fault counter measures 1 Clear record information using parameter initialization function Fault name User defined fault 1 Panel display Fault No 27 Err27 Fault inves...

Page 134: ...miting fault Panel display Fault No 40 Err40 Fault investigation 1 Excessive load or motor stall 2 Small type selection of inverter Fault counter measures 1 Reduce the load and check the motor and mechanical condition 2 Choose inverter of greater power level Fault name Motor switching fault Panel display Fault No 41 Err41 Fault investigation 1 Change current motor selection during inverter operati...

Page 135: ...display Fault No 45 Err45 Fault investigation 1 Temperature sensor wiring loose 2 Motor over temperature Fault counter measures 1 Check sensor wiring and eliminate fault 2 Reduced carrier frequency or take other cooling measures for the motor Fault name Initial position fault Panel display Fault No 51 Err51 Fault investigation 1 Excessive deviation between motor parameters and the paractical value...

Page 136: ...t discharging or too high dust content or the air piping is blocked Check visually tighten the fastenings and clean the related parts No anomalies Electrolytic capacitor If any abnormal appearance Check visually No anomalies Current conducting leads or blocks Loose or not Check visually No anomalies Terminals If the screws or bolts loose Tighten the loose screws or bolts No anomalies means need da...

Page 137: ...iltering capacitor of main circuit in it For charging a voltage regulator should be used to slowly increase the input voltage of the frequency converter until it reaches the rating and the charge should last more than 1 2 hours This test should be made at least once a year Don t perform breakdown test at random for this test will cause shorter life of the frequency converter The insulation test mu...

Page 138: ...nchronous serial half duplex transmission mode At the same time only one of the master and slave can send data and the other can only receive data In the serial asynchronous communication process data is sent frame by frame in the form of messages 3 Topological structure Single master multi slave system The setting range of the slave address is 1 247 and 0 is the broadcast communication address Th...

Page 139: ...that the next byte is the address field of a new message Similarly if a new message starts after the previous message in less than 3 5 characters the receiving device will consider it a continuation of the previous message This will cause an error because the value in the final CRC field cannot be correct RTU frame format START 3 5 character time Slave address ADDR Communication address 1 247 Comm...

Page 140: ...ow order 01H CRC CHK low order CRC CHK values to be calculated CRC CHK high order Command code 06H write a word For example Write 5000 1388H into F00AH which slave address is 02H Master command information ADR 02H CMD 06H Data address high order F0H Data address low order 0AH Data content high order 13H Data content low order 88H CRC CHK low order CRC CHK values to be calculated CRC CHK high order...

Page 141: ...t apply to the CRC During generation of the CRC each eight bit character is exclusive XOR with the register contents Then the result is shifted in the direction of the least significant bit LSB with a ZERO filled into the most significant bit MSB position The LSB extracted and examined If the LSB was 1 the register then exclusive XOR with a preset fixed value If the LSB was 0 no exclusive XOR take...

Page 142: ...nd relative instructions Besides if EEPROM is frequently stored it will reduce the service life of EEPROM In some communication mode function code need to be stored as long as changing the RAM value Group P to achieve this function change high order F of the function code address into 0 Group A to achieve this function change high order A of the function code address to be 4 Corresponding function...

Page 143: ...cation setup value 101E Actual feedback speed 101F Main frequency X display 1020 Auxiliary frequency Y display Caution The communication setup value is percentage of the relative value 10000 corresponds to 100 00 10000 corresponds to 100 00 For data of dimensional frequency the percentage value is the percentage of the maximum frequency For data of dimensional torque the percentage is F2 10 A2 48 ...

Page 144: ...IT0 DO Output control BIT1 DO2 Output control BIT2 RELAY1 Output control BIT3 RELAY2 Output control BIT4 FMR Output control BIT5 VY1 BIT6 VY2 BIT7 VY3 BIT8 VY4 BIT9 VY5 Analog output AO1 control write only Command address Command content 2002 0 7FFF indicates 0 100 Analog output AO2control write only Command address Command content 2003 0 7FFF indicates 0 100 PULSE output control write only Comman...

Page 145: ...4 Invalid address 0005 Invalid parameter 0006 Parameter change invalid 0007 The system is locked 0008 Operating EEPROM Fd group communication parameters description Fd 00 Baud rate Factory default value 6005 Setup range 1 bit MODUBS baud rate 0 300BPS 1 600BPS 2 1200BPS 3 2400BPS 4 4800BPS 5 9600BPS 6 19200BPS 7 38400BPS 8 57600BPS 9 115200BPS This parameter is used to set the data transfer rate b...

Page 146: ...Invalid 0 1 60 0s When the function set to 0 0s the communication overtime parameter is invalid When the function code is set to valid value if the interval time between one communication with the next communication exceeded the communications overtime the system will report communication fault error fault serial 16 E CoF1 Under normal circumstances it will be set to invalid value If the system of...

Page 147: ... 1 U0 09 AI1 voltage 0 01V U0 10 AI2 voltage 0 01V U0 11 AI3 voltage 0 01V U0 12 Count value 1 U0 13 Length value 1 U0 14 Load speed display 1 U0 15 PID set point 1 U0 16 PID feedback 1 U0 17 PLC stage 1 U0 18 PULSE pulse input frequency 0 01kHz U0 19 Speed feedback 0 1Hz U0 20 Surplus running time 0 1Min U0 21 AI1 voltage before correction 0 001V U0 22 AI2 voltage before correction 0 001V U0 23 A...

Page 148: ...splay U0 43 X function status intuitive display1 1 U0 44 X function status intuitive display2 1 U0 45 Fault information 0 U0 46 Reserved U0 47 Reserved U0 48 Reserved U0 58 Z signal counter U0 59 Set frequency 0 01 U0 60 Running frequency 0 01 U0 61 Inverter status 1 U0 62 Current fault code 1 U0 63 Point to point communication 0 01 U0 64 number of Slave 1 U0 65 Torque limit 0 01 F0 Basic function...

Page 149: ...Frequency command resolution 2 F0 23 Digital setup frequency memory selection upon stop 0 F0 24 Motor selection 0 F0 25 Acceleration deceleration reference frequency 0 F0 26 Frequency UP DOWNreference upon running 0 F0 27 Command source frequency source binding 000 F0 28 Communication expansion card 0 F1 Parameters for motor 1 F1 00 F0 37 F1 00 Motor type selection 0 F1 01 Rated power F1 02 Rated ...

Page 150: ...slip gain 100 F2 07 Speed loop filter time 28 F2 08 Vector control over excitation gain 64 F2 09 Torque upper limit source in speed control mode 0 F2 10 Torque upper limit digital setup in speed control mode 150 0 F2 13 Excitation regulation proportional gain 2000 F2 14 Excitation regulation integration gain 1300 F2 15 Torque regulation proportional gain 2000 F2 16 Torque regulation integration ga...

Page 151: ...minal function selection 1 F4 01 X2 terminal function selection 4 F4 02 X3 terminal function selection 9 F4 03 X4 terminal function selection 12 F4 04 X5 terminal function selection 0 F4 05 X6 terminal function selection 0 F4 06 X7 terminal function selection 0 F4 07 X8 terminal function selection 0 F4 08 X9 terminal function selection 0 F4 09 X10 terminal function selection 0 F4 10 X filter time ...

Page 152: ...33 AI curve selection 321 F4 34 AI below minimum input setup selection 000 F4 35 X1 delay time 0 0s F4 36 X2 delay time 0 0s F4 37 X3 delay time 0 0s F4 38 X terminal effective mode selection 1 00000 F4 39 X terminal effective mode selection 2 00000 F5 Output terminal F5 00 F5 22 F5 00 Y1 terminal output mode selection 0 F5 01 Y1R selection open collector output terminal 0 F5 02 Relay output selec...

Page 153: ...pre excitation current 0 F6 06 Start dc braking time pre excitation time 0 0s F6 07 Acceleration deceleration mode 0 F6 08 S curve initial segment time proportion 30 0 F6 09 S curve end segment time proportion 30 0 F6 10 Stop mode 0 F6 11 DC braking initial frequency at stop 0 00Hz F6 12 DC braking waiting time at stop 0 0s F6 13 DC braking current at stop 0 F6 14 DC braking time at stop 0 0s F6 1...

Page 154: ...opping frequency 1 0 00Hz F8 10 Hopping frequency 2 0 00Hz F8 11 Hopping frequency amplitude 0 00Hz F8 12 Dead zone time of forward reverse rotations 0 0s F8 13 Reverse rotation control 0 F8 14 Set frequency below lower limit running mode 0 F8 15 Droop control 0 00Hz F8 16 Accumulative power on time arrival setup 0h F8 17 Accumulative running time arrival setup 0h F8 18 Start protection selection ...

Page 155: ... 41 Random current arrival range2 0 0 F8 42 Timing function selection 0 F8 43 Running time timing selection 0 F8 44 Timing running time 0 0Min F8 45 AI1 input voltage protection value lower limit 3 10V F8 46 AI1 input voltage protection value upper limit 6 80V F8 47 Module temperature arrival 75 F8 48 Cooling fan control 0 F8 49 Wake up frequency 0 00Hz F8 50 Wake up delay time 0 0s F8 51 Sleep fr...

Page 156: ...t terminal F9 21 Third fault output terminal F9 22 Third fault inverter state F9 23 Third fault power on time F9 24 Third fault running time F9 27 Second fault frequency F9 28 Second fault current F9 29 Second fault bus voltage F9 30 Second fault input terminal F9 31 Second fault output terminal F9 32 Second fault inverter state F9 33 Second fault power on time F9 34 Second fault running time F9 3...

Page 157: ...oad off protection selection 0 F9 64 Load off detection level 10 0 F9 65 Load off detection time 1 0s F9 67 Over speed detection value 20 0 F9 68 Over speed detection time 1 0s F9 69 Excessive speed deviation detection value 20 0 F9 70 Excessive speed deviation detection time 5 0s FA PID Function group FA 00 FA 28 FA 00 PID reference source 0 FA 01 PID reference value 50 0 FA 02 PID feedback sourc...

Page 158: ...e 00 FA 26 PID feedback loss detection value 0 0 FA 27 PID feedback loss detection time 0s FA 28 PID stop operation 0 Fb Swing Frequency Fixed Length and Counting Fb 00 Fb 09 Fb 00 Swing setup mode 0 Fb 01 Swing frequency amplitude 0 0 Fb 02 Jump frequency amplitude 0 0 Fb 03 Swing frequency cycle 10 0s Fb 04 Triangle wave rise time coefficient 50 0 Fb 05 Setup length 1000m Fb 06 Actual length 0m ...

Page 159: ...1segment acc dec time 0 FC 22 PLC 2 segment running time 0 0s h FC 23 PLC 2 segment acc dec time 0 FC 24 PLC 3 segment running time 0 0s h FC 25 PLC 3 segment acc dec time 0 FC 26 PLC 4 segment running time 0 0s h FC 27 PLC 4 segment acc dec time 0 FC 28 PLC 5 segment running time 0 0s h FC 29 PLC 5 segment acc dec time 0 FC 30 PLC 6 segment running time 0 0s h FC 31 PLC 6 segment acc dec time 0 F...

Page 160: ... MS command 0 reference mode 0 Fd Communication function group Fd 00 Fd 29 Fd 00 Baud rate 6005 Fd 01 Data format 0 Fd 02 Local address 1 Fd 03 Response delay 2 Fd 04 Excessive communication time 0 0 Fd 05 Data transformat selection 30 Fd 06 Communication read current resolution 0 FE User customization function code FE 00 FE 29 FE 00 User function code 0 F0 01 FE 01 User function code 1 F0 02 FE 0...

Page 161: ...F0 00 FE 26 User function code 26 F0 00 FE 27 User function code 27 F0 00 FE 28 User function code 28 F0 00 FE 29 User function code 29 F0 00 FP Function code management FP 00 FP 04 FP 00 User password 0 FP 01 Parameter initialization 0 FP 02 Parameter display attribute 11 FP 03 Personalized parameter display selection 00 FP 04 Function codes modification attribute 0 A0 Torque control group A0 00 ...

Page 162: ...Virtual VDO1 output function 0 A1 12 Virtual VDO2 output function 0 A1 13 Virtual VDO3 output function 0 A1 14 Virtual VDO4 output function 0 A1 15 Virtual VDO5 output function 0 A1 16 VDO1 output delay time 0 0s A1 17 VDO2 output delay time 0 0s A1 18 VDO3 output delay time 0 0s A1 19 VDO4 output delay time 0 0s A1 20 VDO5 output delay time 0 0s A1 21 VDO output terminal valid state selection 000...

Page 163: ...allation angle 0 A2 32 UVW phase sequence 0 A2 33 UVW encoder offset angle 0 00 A2 34 Rotary transformer pole pairs 1 A2 35 UVW pole pairs 4 A2 36 PG dropped inspection time 0 0s A2 37 Tuning selection 0 A2 38 Speed loop proportional gain 1 30 A2 39 Speed loop integration time1 0 50s A2 40 Switching frequency1 5 00Hz A2 41 Speed loop proportional gain 2 20 A2 42 Speed loop integration time 2 1 00s...

Page 164: ...ode 0 A5 02 Dead zone compensation mode selection 1 A5 03 Random PWM depth 0 A5 04 Rapid current limiting enable 1 A5 05 Current detection compensation 5 A5 06 Under voltage point setup 100 0 A5 07 SVC optimization mode selection 1 A5 08 Dead zone time adjustment 150 A5 09 Over voltage point setup Model determination A6 AI curve setup A6 00 A6 29 A6 00 AI curve 4 minimum input 0 00V A6 01 AI curve...

Page 165: ...00 User programmable function selection 0 A7 01 Control board output terminal control mode selection A7 02 Programmable card expansion AI3x function configuration A7 03 Y1P output 0 0 A7 04 AO1 output 0 0 A7 05 Switch output 000 A7 06 Programmable card frequency setup 0 0 A7 07 Programmable card torque setup 0 0 A7 08 Programmable card command setup 0 A7 09 Programmable card fault setup 0 A8 Point...

Page 166: ... display voltage 1 Factory calibration AC 06 AI2 measured voltage 2 Factory calibration AC 07 AI2 display voltage 2 Factory calibration AC 08 AI3 measured voltage 1 Factory calibration AC 09 AI3 display voltage 1 Factory calibration AC 10 AI3 measured voltage 2 Factory calibration AC 11 AI3 display voltage 2 Factory calibration AC 12 A01 target voltage 1 Factory calibration AC 13 A01 measured volt...

Page 167: ......

Page 168: ... As shown in the figure below 2 Examples of the typical wiring of HV610C in Crane applications The terminal is command channel multi segment speed frequency reference two wire connection mode brake output control fault output Note Built in braking unit of 22KW and below external braking unit is required for more than 22KW built in braking unit is optional Braking resistors are selected according t...

Page 169: ...time must be set according to the mechanical delay of the actual brake In theory the setting of these two parameters is actually slightly longer than the mechanical delay to avoid the phenomenon of slip hooks 4 Motor parameters self tuning HV610C has the function of motor parameters self turning It should be noted that when controlling the tapered motor both dynamic and static setting functions ca...

Page 170: ...ncy Factory default 2 00hz Range 0 20 00hz Output frequency before the brake is fully opened A9 01 Run up release time Factory default 0 4s Range 0 20 0s During the time from the start opening to the full opening of the mechanical brake the inverter keep the frequency output of A9 00 A9 02 Run up hold frequency Factory default 3 00hz Range 0 20 00hz After the running command is canceled when the o...

Page 171: ...rom the start opening to the full opening of the mechanical brake the inverter keep the frequency output of A9 04 A9 06 Run down hold frequency Factory default 3 00hz Range 0 20 00hz After the running command is canceled when the output frequency during the stop is lower than the set value the inverter immediately outputs the command to close the brake A9 07 Run down hold time Factory default 0 5s...

Page 172: ...control F0 17 acceleration tim 2 0s F0 18 deceleration time 1 5s F4 02 relay function 46 lifting brake dedicated Set FP 01 2222 is for translation movement application macros in this way the parameters are modified as follow Function code Modified value F0 01 control mode 2 VF control F0 17 acceleration time 12 0s F0 18 deceleration time 5 0s F4 02 relay function 03 translation brake dedicated ...

Page 173: ... to help you get our service faster and more convenient please visit our company web site www hncelectric com for information feedback 1 Download the product manual you need 2 Read and download all kinds of product technical information such as operation instruction product specification features FAQ etc 3 Application cases 4 Technical consultation on line feedback 5 Feedback product information a...

Page 174: ...r disasters and secondary disaster c Hardware damage caused by dropping or transportation after procurement d Improper operation e Trouble out of the equipment for example external device 3 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 4 The maintenance fee is charged according to the latest Maintenance Price List of HNC Electric 5 T...

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Page 176: ...Version 3 1 14 Thanks for choosing HNC product Any technique support please feel free to contact our support team Tel 86 20 84898493 Fax 86 20 61082610 URL www hncelectric com Email support hncelectric com ...

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HNC Electric HV610C Series, User Manual

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