MAINTENANCE AND ADJUSTMENT OF THE EV
28
11.
Never operate at excessive speeds. Always travel at a speed proper for the terrain,
visibility and operating conditions, and your experience.
12.
Never attempt jumps or other stunts.
13.
Always inspect the vehicle before each use to make sure it's in safe operating
condition. Always follow the inspection procedures described in this manual.
14.
Always travel slowly and use extra caution when operating on unfamiliar terrain.
Be alert to changing terrain.
15.
Never operate on excessively rough, slippery or loose terrain.
16.
Always follow proper procedures for turning. Practice turning at slow speeds before
attempting to turn at faster speeds. Never turn at excessive speeds.
17.
Always have this vehicle checked by an authorized HSUN dealer if it has been
involved in an accident.
18.
Never operate this vehicle on hills too steep for the vehicle or for your abilities.
Practice on smaller hills before attempting larger hills.
19.
Never allow unauthorized persons to repair this
EV
. This may affect vehicle
performance and cause injury.
20.
Do not wear loosen articles of clothing during operation, as these can be drawn
into moving parts on the vehicle and could cause a severe injury to occur.
21.
Always follow proper procedures for climbing hills as described in this manual. See
page 50. Check the terrain carefully before attempting to climb a hill. Never climb
hills with excessively slippery or loose surfaces. Never go over the top of a hill at
high speed.
22.
Always follow the proper procedures outlined in this manual for traveling downhill
and for braking on hills. See page 50. Check the terrain carefully before descending
a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which
would cause the vehicle to lean sharply to one side. Travel straight down the hill
where possible.
23.
Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles such as large rocks or fallen trees. Always follow the
proper procedures outlined in this manual when operating over obstacles. See
page 51.
24.
Always be careful of skidding or sliding. On slippery surfaces such as ice, travel
slowly and exercise caution to reduce the chance of skidding or sliding out of
control.
25.
Never operate your vehicle in fast-flowing water or in water deeper than that
specified in this manual. See page 37. Wet brakes may have reduced stopping
ability. Test your brakes after leaving water. If necessary, apply them lightly several
times to let friction dry out the pads.
26.
Always be sure there are no obstacles or people behind your vehicle when
operating in reverse. When it's safe to proceed in reverse, move slowly. Avoid
turning at sharp angles in reverse.
27.
Always use the proper size and type of tires specified in this manual. Always
maintain proper tire pressure as specified on safety labels.
28.
Never modify this vehicle through improper installation or use of non- HSUN -
approved accessories.
29.
Never exceed the stated load capacity for this vehicle. Cargo should be properly
distributed and securely attached. Reduce speed and follow the instructions in this
manual for hauling cargo or pulling a trailer. Allow a greater distance for braking.
30.
Always set the park brake and remove the key when leaving the vehicle
unattended.
⚫
It is important to note that some vital statements throughout this manual
and on the decals affixed to the vehicle are preceded by the words ,
WARNING, or CAUTION.
Summary of Contents for HS5DUTV-2
Page 25: ...GENERAL INFORMATION 25 IDENTIFICATION CODE Frame No...
Page 69: ...MAINTENANCE AND ADJUSTMENT OF THE EV 69 Periodic Service Schedule...
Page 108: ...MAINTENANCE AND ADJUSTMENT OF THE EV 108...
Page 130: ...MAINTENANCE AND ADJUSTMENT OF THE EV 130...
Page 137: ...ENGINE 137...
Page 146: ...ENGINE 146 No Part Name Remarks 1 Binding post 2 Output shaft 3 Socket connector 4 Bearing...
Page 148: ...ENGINE 148...
Page 151: ...ENGINE 151 No Part Name Qty Remarks 1 Charger 1 2 Battery Assy 1...
Page 164: ...CHASSIS 164 PANEL AND CARGO BED Front Panel...
Page 168: ...CHASSIS 168...
Page 175: ...CHASSIS 175...
Page 182: ...CHASSIS 182 28 Rear right side reflector 1 29 Washer 6 18 1 6 2...
Page 184: ...CHASSIS 184...
Page 192: ...CHASSIS 192 8 Dustproof cover1 2 9 Hex nut M14 1 25 2 10 Steering ball head components 2...
Page 200: ...CHASSIS 200 4 Check steering joint Crack distortion Replace BRAKE SYSTEM...
Page 206: ...CHASSIS 206 33 Hexagon Flange Bolt M12 1 25 2 34 Cylindrical Bush 12 5 22 55 2...
Page 208: ...CHASSIS 208...
Page 214: ...CHASSIS 214...
Page 218: ...CHASSIS 218...
Page 220: ...CHASSIS 220...
Page 222: ...CHASSIS 222...
Page 226: ...CHASSIS 226...
Page 227: ...CHASSIS 227 3 Install brake pad NOTE 4 Install brake pad holding bolts 17Nm 1 7 m kg 12 ft lb...
Page 228: ...CHASSIS 228...
Page 230: ...CHASSIS 230...
Page 239: ...CHASSIS 239...
Page 241: ...CHASSIS 241 TRANSMISSION SYSTEM...
Page 243: ...CHASSIS 243 Front Bridge...
Page 245: ...CHASSIS 245...
Page 247: ...CHASSIS 247...
Page 249: ...CHASSIS 249...
Page 251: ...CHASSIS 251...
Page 253: ...CHASSIS 253...
Page 255: ...CHASSIS 255 Front Transmission Axle Assy...
Page 257: ...ELECTRICAL COMPONENTS 257...
Page 260: ...ELECTRICAL COMPONENTS 260...
Page 264: ...ELECTRICAL COMPONENTS 264 C V Axle Rear Axle...
Page 266: ...ELECTRICAL COMPONENTS 266...
Page 268: ...ELECTRICAL COMPONENTS 268...
Page 270: ...ELECTRICAL COMPONENTS 270...
Page 272: ...ELECTRICAL COMPONENTS 272...
Page 274: ...ELECTRICAL COMPONENTS 274...
Page 277: ...ELECTRICAL COMPONENTS 277 Shift Operating System...
Page 281: ...ELECTRICAL COMPONENTS 281 Reverse mechanism parts...
Page 283: ...ELECTRICAL COMPONENTS 283 Reverse mechanism parts...
Page 285: ...ELECTRICAL COMPONENTS 285 SUSPENSION...
Page 294: ...ELECTRICAL COMPONENTS 294 Rear Suspension...
Page 302: ...ELECTRICAL COMPONENTS 302 Nut 45 Nm 4 5 m kg 32 ft lb...
Page 321: ...ELECTRICAL COMPONENTS 294 CHARGING SYSTEM CIRCUIT DIAGRAM see 337 page...
Page 325: ...ELECTRICAL COMPONENTS 298 TROUBLESHOOTING IF THE HEADLIGHT AND OR TAILLIGHT FAIL TO COME ON...
Page 330: ...ELECTRICAL COMPONENTS 303 SIGNALING SYSTEM CIRCUIT DIAGRAM see 337 page...
Page 336: ...FOREWORD 309...
Page 338: ...FOREWORD 311...
Page 340: ...FOREWORD 313...
Page 341: ...FOREWORD 314 7 If the four wheel drive indicator light fails to come on...
Page 345: ...FOREWORD 318 SCHECKING THE SWITCH...
Page 346: ...FOREWORD 319...
Page 347: ...FOREWORD 320...