MAINTENANCE AND ADJUSTMENT OF THE EV
37
WARNING
Never put a mineral-based
(Petroleum) oil into the brake
system. Mineral oil causes rubber
parts in the system to causing
complete brake failure.
Coolant
Coolant is a mixture of water and antifreeze used to dissipate engine heat.
Ethylene glycol is the most common from of antifreeze. Check the UTV Manufacturer’s
recommendations when selecting antifreeze. Most require one specifically designed for
aluminum engines. There types of antifreeze have additives that inhibit corrosion.
Only mix antifreeze with distilled water. Impurities in tap water may damage
internal cooling system passages.
Cleaners, Degreasers and Solvents
Many chemicals are available to remove oil, grease and other residue from the
UTV. Before using cleaning solvents, consider how they will be used and disposed of ,
particularly if they are not water-soluble. Local ordinances may types of cleaning
chemicals. Refer to Safer in this chapter.
Use brake parts cleaner to brake system components. Brake parts cleaner leaves
no residue. Use electrical contact cleaner is a powerful solvent used to remove fuel
deposits and varnish from fuel system components. Use this cleaner carefully, as it
may damage finishes.
Most solvents are designed to be used with a parts washing cabinet for individual
component cleaning. For safety, use only nonflammable or high flash point solvents.
Gasket Sealant
Sealant is used in combination with a gasket or seal. In other applications, such as
between crankcase halves, only a sealant is used. Follow the manufacturer’s
recommendation when using a sealant. Use extreme care when choosing a sealant
different sealant based on its resistance to heat, various fluids and its sealing
capabilities.
Gasket Remover
Aerosol gaskets remover can help remove stubborn gasket. This product can
speed up the removal process and prevent damage to the mating surface that may be
Summary of Contents for HS5DUTV-2
Page 25: ...GENERAL INFORMATION 25 IDENTIFICATION CODE Frame No...
Page 69: ...MAINTENANCE AND ADJUSTMENT OF THE EV 69 Periodic Service Schedule...
Page 108: ...MAINTENANCE AND ADJUSTMENT OF THE EV 108...
Page 130: ...MAINTENANCE AND ADJUSTMENT OF THE EV 130...
Page 137: ...ENGINE 137...
Page 146: ...ENGINE 146 No Part Name Remarks 1 Binding post 2 Output shaft 3 Socket connector 4 Bearing...
Page 148: ...ENGINE 148...
Page 151: ...ENGINE 151 No Part Name Qty Remarks 1 Charger 1 2 Battery Assy 1...
Page 164: ...CHASSIS 164 PANEL AND CARGO BED Front Panel...
Page 168: ...CHASSIS 168...
Page 175: ...CHASSIS 175...
Page 182: ...CHASSIS 182 28 Rear right side reflector 1 29 Washer 6 18 1 6 2...
Page 184: ...CHASSIS 184...
Page 192: ...CHASSIS 192 8 Dustproof cover1 2 9 Hex nut M14 1 25 2 10 Steering ball head components 2...
Page 200: ...CHASSIS 200 4 Check steering joint Crack distortion Replace BRAKE SYSTEM...
Page 206: ...CHASSIS 206 33 Hexagon Flange Bolt M12 1 25 2 34 Cylindrical Bush 12 5 22 55 2...
Page 208: ...CHASSIS 208...
Page 214: ...CHASSIS 214...
Page 218: ...CHASSIS 218...
Page 220: ...CHASSIS 220...
Page 222: ...CHASSIS 222...
Page 226: ...CHASSIS 226...
Page 227: ...CHASSIS 227 3 Install brake pad NOTE 4 Install brake pad holding bolts 17Nm 1 7 m kg 12 ft lb...
Page 228: ...CHASSIS 228...
Page 230: ...CHASSIS 230...
Page 239: ...CHASSIS 239...
Page 241: ...CHASSIS 241 TRANSMISSION SYSTEM...
Page 243: ...CHASSIS 243 Front Bridge...
Page 245: ...CHASSIS 245...
Page 247: ...CHASSIS 247...
Page 249: ...CHASSIS 249...
Page 251: ...CHASSIS 251...
Page 253: ...CHASSIS 253...
Page 255: ...CHASSIS 255 Front Transmission Axle Assy...
Page 257: ...ELECTRICAL COMPONENTS 257...
Page 260: ...ELECTRICAL COMPONENTS 260...
Page 264: ...ELECTRICAL COMPONENTS 264 C V Axle Rear Axle...
Page 266: ...ELECTRICAL COMPONENTS 266...
Page 268: ...ELECTRICAL COMPONENTS 268...
Page 270: ...ELECTRICAL COMPONENTS 270...
Page 272: ...ELECTRICAL COMPONENTS 272...
Page 274: ...ELECTRICAL COMPONENTS 274...
Page 277: ...ELECTRICAL COMPONENTS 277 Shift Operating System...
Page 281: ...ELECTRICAL COMPONENTS 281 Reverse mechanism parts...
Page 283: ...ELECTRICAL COMPONENTS 283 Reverse mechanism parts...
Page 285: ...ELECTRICAL COMPONENTS 285 SUSPENSION...
Page 294: ...ELECTRICAL COMPONENTS 294 Rear Suspension...
Page 302: ...ELECTRICAL COMPONENTS 302 Nut 45 Nm 4 5 m kg 32 ft lb...
Page 321: ...ELECTRICAL COMPONENTS 294 CHARGING SYSTEM CIRCUIT DIAGRAM see 337 page...
Page 325: ...ELECTRICAL COMPONENTS 298 TROUBLESHOOTING IF THE HEADLIGHT AND OR TAILLIGHT FAIL TO COME ON...
Page 330: ...ELECTRICAL COMPONENTS 303 SIGNALING SYSTEM CIRCUIT DIAGRAM see 337 page...
Page 336: ...FOREWORD 309...
Page 338: ...FOREWORD 311...
Page 340: ...FOREWORD 313...
Page 341: ...FOREWORD 314 7 If the four wheel drive indicator light fails to come on...
Page 345: ...FOREWORD 318 SCHECKING THE SWITCH...
Page 346: ...FOREWORD 319...
Page 347: ...FOREWORD 320...