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Hill-Rom 20090059, Assembly Instruction Manual

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Hill-Rom 20090059 Assembly Instruction Manual Download Page 54

Preventative Maintenance 

114

 

   

www.liko.com

  

7.0

Golvo

™

 

Instructions regarding the check points for

Golvo 7000/7007

1.

2.

3.

 (drill ø 9)

 [mm]

56

70

M4(2x) (drill ø 3,3:4)

1. Drive the lift down and when the mast reaches the  

  bottom the current should not be more than 2 Amps.

2. Check the limit switch. Remove the plastic cover.

3. Remove the aluminium cover. 

4. Check the Limiting switch by driving the lift down and  

  pressing the switch.

14 Limiting switch

15 Actuator

Replace the actuator with Spare Part No. 20090014 after 10 years

Actuator needs to be replaced after 10 years

Summary of Contents for 20090059

Page 1: ... C C D After mounting The distance A B must be the same Note The cover profiles C must be fixed to the middle beam D Assemble the Motor in reverse order Connect the cable for base motor to socket number 3 Adjust the width almost to the outer position Disconnect the motor cable from the control box Golvo 7000 7007 all models 5 6 2 1 3 4 NOTE Make sure the spare part is mounted according to the asse...

Page 2: ... let go of the spring loaded wheel since the tension will release Hold the spring loaded wheel and release the strap by removing the pin Contains Qty Cover spring magazine 1 Strap shaft emergency low 1 Screw K6S M5x12 1 Nut M6M M5 1 Screw TP WN1412 3x20 2 Spring magazine 1 Locking pin 3x48 1 Plastic housing knob rail 1 Fits Golvo 7000ES from S N 7024206 Golvo 7007ES from S N 7729722 Golvo 7000ES C...

Page 3: ...rap through the slot in the axle and the same way back Note The axle has two different sides Place the pin as shown to lock the strap Push the plastic housing on to the strap joint NOTE After changing plastic housing the SSP Limit Switch must be tested by lifting maximum load all the way up to the highest position through the entire lifting range With the emergency stop out move the lifts trap all...

Page 4: ...sembly Instruction Monteringsanvisning Prod No 20090064 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 5 279 ...

Page 5: ...lvo 7000 ES fr S N 7024206 Golvo 7007 ES fr S N 7729722 Golvo 7007 Lowbase Golvo 7000 ES Classic 7007 ES Classic Golvo 8000 8008 all models NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 5 28...

Page 6: ... 7729722 Golvo 7000ES Classic 7007 ES Classic Golvo 7007 LowBase Golvo 8000 8008 LikoLight from S N 2503102 RollOn Viking M 2040005 from S N 7102064 Viking M 2040015 Viking S Viking XS Tools required A B A B Mount the new spare part Assemble in reverse order NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs ...

Page 7: ...instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts Contains Qty Rear wheel 75mm 1 20390002 Fits LikoLight up to S N 2503101 20490015 Fits Golvo 7000 from S N 7024206 Golvo 7007 from S N 7729722 Golvo 7000ES Classic 7007 ES Classic Golvo 7007 LowBase Golvo 8000 8...

Page 8: ...ed 5 292 T10 Contains Qty Hook for Hand control 2 4 6 1 Fits 20090089 HandControl 6 button 20190016 HandControl EE 4 button 20190017 HandControl EM 2 button NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko...

Page 9: ... Golvo 7000ES from S N 7024206 Golvo 7007ES from S N 7729722 Golvo 7000ES 7007ES Classic Golvo 7007 LowBase Golvo 8000 8008 all models LikoLight Viking XL Viking L Viking M Viking S Viking XS RollOn NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorize...

Page 10: ...sanvisning Prod No 20090067 3SE630272 01 2010 05 18 Tools required 3 mm 5 294 Contains Qty Endcover armrest Grey 2 Screw MRX M5x10 Ezloc 4 Washer BRB 5 3x10x1 4 Fits Golvo 7000ES from S N 7024206 Golvo 7007ES from S N 7729722 Golvo 7007 LowBase Golvo 8000 8008 all models except Classic Viking L XL Armrest Viking M Armrest 1 2 3 4 5 ...

Page 11: ...nstruction Monteringsanvisning Prod No 20090067 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 5 294 6 7 ...

Page 12: ...Hill Rom Liko and using original Liko spare parts Contains Qty Latch composite 2 Fits From S N 3156074 Universal SlingBar 350 1299511 3156075 Universal SlingBar 450 1299511 3156076 Universal SlingBar 600 1299511 3156077 Universal TwinBar 670 1299511 3156079 Universal SideBars 450 1299511 3156084 Universal SlingBar 350 with Quick release Hook 1299511 3156085 Universal SlingBar 450 with Quick releas...

Page 13: ...ll the way up against the Limit switch Check that the motor does not operate when touching the Limit switch Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 20090069 Contains Qty Fits Easy strapper ...

Page 14: ... list Lowrider 2 Leg alu right 1 Leg alu left 1 Leg adapter 2 Wheel housing Golvo LowR 2 Wheel axle 12x64 Golvo Lo 2 Leg LowRider 2 Wheel D50 Golvo LowRider 4 Leg clip 2 Bearing 10 12x10 2 Bearing Nylonit 10 12 12 2 Ball bearing 6000 2Z C3 4 Locking nut M8 Nyloc fzb 8 Screw MC6S M8x30mm Ezloc 2 Stop screw S6SS M6x10 2 Tape 25x25 G7 4 Screw F6S M8x25 2 Retaining ring SGH26 4 Plastic cover IKPT 28 2...

Page 15: ... 3 Assemble the rear wheels with stop screw 2 Assemble the legs with screws nuts plastic covers and washers from the lift NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts ...

Page 16: ...ift strap joint 1 Strap joint plastic cover 1 Lift strap safety pin 4 mm 1 Fits Extension belts Golvo 7000 7007 Golvo 8000 8008 Likorall Multirall 200 www liko com Copyright Liko AB 5 397 Important For safety reasons it is essential that this component is correctly fitted to the lift according to these instructions 1 X 1a alt 1b Disassemble ...

Page 17: ...imum load all the way up to the highest position Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB 5 397 5 6 7 3 4 2 Assemble ...

Page 18: ...ools required Contains Qty Lift strap joint 1 Strap joint plastic cover 1 Lift strap safety pin 4mm 1 Fits Golvo 7000 7007 Golvo 8000 8008 Likorall www liko com Copyright Liko AB 5 398 Important For safety reasons it is essential that this component is correctly fitted to the lift according to these instructions 1 X 1a alt 1b Disassemble ...

Page 19: ...ted by lifting maximum load all the way up to the highest position Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB 5 398 5 6 7 3 4 2 Assemble ...

Page 20: ...ion plate 3 4 mm 20 Tools required Loctite 406 Glue 1 When changing Spare part 20090014 Actuator replacement of Friction plate pos1 may be needed Use the same dimension as original or as instructions below Use glue Alternative Friction plates Friction plate 3 0 mm Friction plate 3 4 mm 1 When changing Spare part 20090014 Actuator replacement of Friction plate pos1 may be needed Use the same dimens...

Page 21: ...irs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts When changing Spare part 20090038 Gear Rack set replace ment of Friction plates may be needed Use the same dimension as original or as instructions below Use glue Short side in all Friction plates facing the end of the beam Pos Name Pce 1 Friction plate 2 8 mm 2 2 Friction plate 3...

Page 22: ...t 100 125 Prod No 2030001H Golvo 7000 7000S ES up to S N 7024205 Golvo 7007 7007S ES up to S N 7729721 www liko com Copyright Liko AB 5 413 28 mm 4 mm Loctite 2701 glue glue NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and us...

Page 23: ...825 Viking all models LikoLight Combine only with LikoScale all models Tools required Nödvändiga verktyg 6 mm 17 mm 1 x 1 x 10 mm 2 x 17 mm 2 x Golvo Uno Viking LikoLight WARNING Never mount the adapter directly on the slingbar NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be per...

Page 24: ... light 4 Nut M6LM M10 ISO 4 Fits 75 mm Wheels and 100 mm Wheels on Golvo LikoLight Viking RollOn NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB 5 485 1 2 2 1 2 ...

Page 25: ...X X Viking XL X Viking L X Viking M X X Viking S X X Viking XS X X RollOn X X NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB 5 486 16mm 4 mm Assembly on front w...

Page 26: ... 1 Fits Golvo FreeSpan FreeStand NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB 5 487 901335232 901435261 901435271 930000483 ...

Page 27: ...Fits Golvo all models Uno 200 LikoLight Viking L M S XS Universal Slingbar 350 450 600 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB 5 490 6 mm 10 mm 2 x 17 mm...

Page 28: ...Cover Strip 7000 8000 Contains Qty Lift strap Cover Strip G 1 Fits Golvo 7000 Golvo 8000 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts www liko com Copyright Liko AB Slide the Lift strap Cov...

Page 29: ...Prod No 2040003L Golvo 7000 ES to S N 7024205 Golvo 7007 ES to S N 7729721 www liko com Copyright Liko AB 5 512 2x 17 mm 4 mm NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 1 3 Assemble in re...

Page 30: ...eringsanvisning Prod No 2006001 3SE650255 01 2012 11 27 Tools required Contains Qty Parking Hook 1 Screw K6S M6x10mm Ezloc 2 Allen key 4 mm 1 Mount the Parking Hook with two screws M6 included If pre drilled holes exist follow the instructions below 4 mm Fits Golvo 7000ES up to Serial No 7024206 Golvo 7007ES up to Serial No 7729722 ...

Page 31: ...ight Liko AB 5 514 Parking Hook for Golvo Parkeringskrok för Golvo Assembly Instruction Monteringsanvisning Prod No 2006001 3 Replace the Roll Frame Attachment and mount the screws 1 Loosen the screws A on the lift arm Pull out the Roll Frame Attachment B If pre drilled holes are missing follow the instructions below 2 Drill and thread two holes M6 under the lift arm according to sketch IMPORTANT ...

Page 32: ... 5 534 1 2 Contains Qty Front wheel Golvo LowBase 1 Bearing Nylonit 10 12 12 1 O ring 9x1 1 Ball bearing Golvo LowBase 1 Fits Golvo LowBase NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 3 4 ...

Page 33: ...May www liko com Tools required 5 535 Contains Qty Motor cable base Golvo 7 77 1 Cable grommet 1 Fits Golvo 7000 7007 all models 2 Disconnect the cover C and the cable grommet D 1 Activate the emergency stop A Disconnect the motor cable B from the control box C D A B 3 Replace the motor cable to the new spare part 4 Connect the cable to the motor ...

Page 34: ...unted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 5 Assemble the cover make sure the cable reach to the control box before attaching the cable grommet 6 Connect the motor cable and activate the emergency stop ON CHARGE EMERGENCY ...

Page 35: ...c bar G7 77 1 Fits Golvo 7000 7007 all models NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts B A 13 mm 3 mm 1 Remove the Emergency lowering device 2 Remove the screw A Distance Profile B Pres...

Page 36: ...96 www liko com Golvo ...

Page 37: ...____________ Next inspection ________________________________________ Periodic Inspection 2014 May Prod No Golvo 7000 ES Golvo 7007 ES Golvo 7000 ES Classic Golvo 7007 ES Classic Golvo 7007 LowBase 2000009 2000010 2000050 2000051 2000061 The patient lift must be thoroughly inspected at least once per year Inspection and service must be carried by Hill Rom Liko authorized personnel Instructions for...

Page 38: ...to the Service manual The distance A B must be the same The cover profiles C must be fixed to the middle beam D 7 Base attachment secure screws Verify that both locking screws are tight in base In the upper holes on the mast Note Do not place any screws in the lower holes 8 Armrest Verify that both arms rotate freely and hang vertically when not in use Not Golvo Classic Rotate arms to raised posit...

Page 39: ...on into the raised open position 15 Electrical emergency lowering device With the emergency stop out verify that the electrical emergency lowering device functions 16 Charger function With the emergency stop out insert the charger cable into a power outlet 110 240V The diode lights on the control unit should light up 17 Mast Max Load Test Run the lift with maximum load 200kg 440lbs all the way up ...

Page 40: ......

Page 41: ...s 5a Middle beam 5b Base opening closing linkage 6 Base attachment Mast 1b Surface treatment 7 Armrest 8 Lift arm covers 9 Lift Strap 10 Emergency Lowering Device 11 Slingbar 12 Battery 13a Lubrication Mast 13b Mast friction plates 14 Limiting switch 15 Actuator Lubricate with PTFE or silicon grease Lift type Prod No Serial No Prod Year Customer references Agreement No Name Address Post code Preve...

Page 42: ...or Golvo 7000 7007 1a b Surface treatment Visually inspect the mast and base for external damage or wear If needed clean the patient lift with warm water or ethanol Warning Do not use chemicals containing phenol or chlorine since the aluminium parts may be damaged 2 5b 7 5a 6 8 4 10 9 11 12 13a 13b 14 3 15 ...

Page 43: ...g nut inside the castor housing Re assemble in reverse order 4 If wheels are worn or do not roll smoothly replace them 1 Remove cover Up to S N 7024205 7729721 Front castors needs to be replaced every 4th year 1 Check and clean front castors 2 If wheels are in poor condition replace them with spare parts according to the spare part list Wheels to Golvo 7007 LowBase are included in spare part Low b...

Page 44: ...s 2 If wheels are in poor condition replace them with spare part according to the spare part list Rear castors needs to be replaced every 5th year 3 Front fork Golvo 7000ES up to S N 7022823 and Golvo 7007ES up to S N 7725640 Attach new front fork 4 Rear castors Front fork up to S N 7022823 7725640 needs to be replaced every 5th year A B A B ...

Page 45: ... tightening the screws against the base 4 Open base to maximum width Verify that the stop screw engages with gear rack and is tight 1 Remove mast attachment screw from upper holes and place in lower holes 3 Verify the stop screw is tight and the nut is in the correct orientation The flat of the hex must be positioned parallel with the end of the gear rack G D C ...

Page 46: ...ew and nut Remove base motor attachment screw 5 Remove base motor from middle beam A B 4 Remove the mast from the base by tightening the screws against the base 3 Remove mast attachment screw from upper holes and place in lower holes 1 Adjust the legs in to wide position 2 Disassemble the cover profiles and the stop screw 5b Base opening closing linkage ...

Page 47: ...e beam at full extension insert base motor Verify the stop screw is tight and the nut is in the correct orientation The flat of the hex must be positioned parallel with the end of the gear rack 10 Reassemble the mast and the middle beam to legs Slide middle beam inserts in until the gear rack touches the drive shaft gear Note Do not engage gear rack 11 To set base width start base motor while appl...

Page 48: ... mast is secured with two M6 screws in the upper holes on the mast Note Do not place any screws in the lower holes Inspect that the armrest is tightened by tightening the two pre mounted M8 screws Rotate arms to raised position as shown below Verify that both arms rotate freely and hang vertically when not in use Maximum 40 kg 88 lbs 7 Armrest ...

Page 49: ...1 Check to ensure that Roll Frame attach covers are not damaged 2 If damaged the Roll Frame must be replaced Spare Part No 20090064 Replace according to assembly instruction 8 Lift Arm Covers 3 Check to ensure that lift strap cover is not damaged Verify that the cover is positioned inside the grooves of the mast ...

Page 50: ...gency lowering device 3 Push the emergency lowering handle down and pull the strap away 4 If the lift strap is damaged or worn it should be replaced with lift strap according to Spare part list and assembly instruction for the spare part 1 Check the lift strap by driving the lift up down Liftstrap needs to be replaced every 4th year Easy strapper Lift strap ...

Page 51: ...ingbar 1 Check latches They should move freely and fall back against the body of the slingbar 2 Make sure the plastic cover is not worn If so replace the slingbar 3 The SlingBar Cover has to be assembled 4 Remove slingbar centerbolt and bearing wipe of any dirty dust or residue Re assemble in reverse order Old version of slingbar SlingBar Standard 1 2 4 Recommended replacement of slingbar bearings...

Page 52: ... the battery with the battery tester Spare Part No 2101100 A signal should be audible for more than 5 sec If not replace battery Spare Part No 2006106 3 Inspect V shaped metal contacts on controlbox for unifority Verify that plastic housing for metal contacts is not damaged or deformed Tighten screws 4 Place the removable battery pack into position on top of the controlbox Adjust until you hear a ...

Page 53: ...he plastic cover 1 Remove the Emergency lowering device 4 Check the friction plates Replace if worn down or scratching the mast Clean inner mast and apply new PTFE grease Re assemble in reverse order 3 Remove the aluminium holder spring and the slipper 13b Mast friction plates 13a Lubrication Mast 1 Lubricate the mast with grease PTFE ...

Page 54: ...nd when the mast reaches the bottom the current should not be more than 2 Amps 2 Check the limit switch Remove the plastic cover 3 Remove the aluminium cover 4 Check the Limiting switch by driving the lift down and pressing the switch 14 Limiting switch 15 Actuator Replace the actuator with Spare Part No 20090014 after 10 years Actuator needs to be replaced after 10 years ...

Page 55: ...ll SlingBar Standard 450 Spare Part No is changed 20190078 new Spare Part No 1728 New models of Golvo 8000 8008 introduces Spare Part No for the hand control is changed 20090089 new Spare Part No 1707 Following Golvo models have been discontinued in June 2012 Golvo 7000ES Classic Golvo 7007ES Classic 120026 140085 1739 2011 Changes Project Following Golvo models have been discontinued 1993 1996 Go...

Page 56: ...lassic Golvo 7007ES Classic 7024898 7731935 120011 140011 619 New composite safety latch at the sling bar Golvo 7000ES Golvo 7007ES 7024838 7731775 2006 Changes Type S N Project New sling bar hook with safety latch of composite Golvo 7000ES Golvo 7007ES 7024742 7731394 467 Black lift strap Golvo 7000ES Golvo 7007ES 7024584 7730965 439 New motor Golvo 7000ES Golvo 7007ES 7024523 7730842 2005 Change...

Page 57: ... New colour coating on handcontrols Golvo 7000ES Golvo 7007ES 7022974 7725986 New strapguide on lift strap Golvo 7000ES Golvo 7007ES 7022914 7725944 New front fork Golvo 7000ES Golvo 7007ES 7022823 7725640 2001 Changes Type S N New motor for actuator Golvo 7000ES Golvo 7007ES 7022584 7725044 Electrical motor U base shield Golvo 7000ES Golvo 7007ES 7022413 7724642 2000 Changes Type S N 4 pce shims ...

Page 58: ...al cover aluminum EB cover Golvo 7000ES Golvo 7007ES 7020539 7720555 Topcover IKPT1512G in controlbox Golvo 7000ES Golvo 7007ES 7020539 7720555 Track for locking ring in plastic cover S N 70385 Actuator Golvo 7000ES Golvo 7007ES 7020289 7720251 New damper on actuator in lower attachm S N 70113 Actuator Golvo 7000ES Golvo 7007ES 7020179 7720163 S n and week signature on actuator Golvo 7000ES Golvo ...

Page 59: ...119 www liko com ...

Page 60: ...Manufacturer Liko AB SE 975 92 Luleå Sweden www liko com Copyright Liko AB 2014 May ...

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