Hill-Rom 20090059, Assembly Instruction Manual

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Instructions for the check points
11 Sling bar
- Visually inspect the sling bar to detect any scratches, sharp edges
or deformities.
- Check that the unit rotates freely on its bearings.
- Make sure both safety latch clips are mounted and fall back against the body of the sling bar.
- Verify that the sling bar fasteners are tight.
- On old model of sling bar, made of steel; Verify that the o-ring is present and positioned in the center bolt groove.
12 Check battery and electrical cable installations.
- Verify battery charge (recharge battery or test w/Prod. No 2101100).
- Inspect that all cords are in the proper receptacles of the control box
hand control (large DIN receptacle), mast actuator (middle receptacle, port #1), base motor (end receptacle,
port #2), extension cord (in front two pin connector) connected to the charging cable.
- Verify that all cables are properly inserted. Re insert if uncertain.
13 Hand control.
- With the emergency stop out, verify that all functions on the hand control are working.
14 Emergency Stop function.
- Press in the emergency stop button. Verify it holds and locks in the closed position.
- Next turn the red emergency stop button in the direction of the arrows (clockwise). Verify the button releases
from the locked position into the raised, open position.
15 Electrical emergency-lowering device.
- With the emergency stop out, verify that the electrical emergency-lowering device functions.
16 Charger function.
- With the emergency stop out, insert the charger cable into a power outlet (110-240V). The diode lights on the
control unit should light up.
17 Mast Max. Load Test.
- Run the lift with maximum load (200kg / 440lbs) all the way up and down. (High and low speed)
- Listen for peculiar noises and vibrations.
18 Base Max. Load Test.
- Run the undercarriage (base) in and out with maximum load (140kg / 308lbs) .
- Listen for peculiar noises and vibrations.
19 Mechanical Emergency Lowering Load test.
With load 50kg / 110lbs.
- Check to ensure that the mechanical emergency lowering device functions with load (50kg / 110lbs).
- Manually pull down on the handle marked “Emergency Lowering” and then release the handle upward.
Without load:
- First attach the sling bar to the end of the lift strap.
- Apply slight manual downward pressure on the sling bar. Simultaneously pump the red handle on the mechanical
emergency lowering assembly. Verify the spring action handle lowers and recoils upward, and that strap is let
out of the strap winding housing.
- Lift up the sling bar and pump the red handle until the strap rewinds up to the red tag.
- Check for presence of the emergency-lowering red plastic lift strap handle cover.
20 Documentation
- Instructions/Instruction guide
- Quick Reference Guide shall be placed in the intended holder on the mast.