2
1003370 05/2016 V01
Content
1. General .................................................................................................................................4
1.1
Measures for your safety .............................................................................................................................................4
1.1.1
Read the Operation Manual first! ....................................................................................................................4
1.2
Intended use .................................................................................................................................................................5
1.3 Responsibility ...............................................................................................................................................................5
1.4
Product description ......................................................................................................................................................6
2.
Mechanical installation .......................................................................................................9
2.1
Notes for operation ......................................................................................................................................................9
2.2
Wall mounting ..............................................................................................................................................................9
3. Installation .........................................................................................................................12
3.1
Notes for Installation ................................................................................................................................................. 12
3.2 Layout .................................................................................................................................................................................13
3.3
Connection diagram ................................................................................................................................................... 14
3.4
Effective EMC installation ......................................................................................................................................... 16
3.4.1 Interference immunity of drive controllers ................................................................................................... 16
3.4.2 Specimen setup .......................................................................................................................................................... 16
3.5
Protective conductor connection ............................................................................................................................... 19
3.6
Electrical isolation method ....................................................................................................................................... 20
3.7
Connection of supply voltages ................................................................................................................................... 21
3.7.1 Connection of control supply (+24 V DC) ....................................................................................................... 21
3.7.2 Connection of mains supply, BG2 and BG3 ....................................................................................................22
3.7.3 Mains supply connection, BG4 .......................................................................................................................23
3.8
Control connections ....................................................................................................................................................25
3.8.1 Specification of control connections .............................................................................................................26
3.8.2 Connection of motor brake X13 ..................................................................................................................... 28
3.9
Specification of Ethernet port .................................................................................................................................. 28
3.10 Option 1 ...................................................................................................................................................................... 28
3.11
Option 2 ...................................................................................................................................................................... 28
3.12 Motor- and Encoder connection ................................................................................................................................29
3.12.1 Resolver connection X6 ................................................................................................................................. 30
3.12.2 Connection for high-resolution encoders X7 ................................................................................................ 30
3.13 Motor connection ....................................................................................................................................................... 31
3.13.1
Connection of Harmonic Drive® Servo motors and -actuators
.....................................................................32
3.13.2 Switching in the motor cable ........................................................................................................................ 34
3.14 Braking resistor (RB) ................................................................................................................................................. 34
3.14.1 Protection in case of braking chopper fault ................................................................................................. 34
3.14.2 Design with integrated braking resistor (BG3+4) ........................................................................................ 34
3.14.3 Connection of an external braking resistor ...................................................................................................36
4.
Commissioning............................................. ................................................................... 37
4.1
Notes for operation ....................................................................................................................................................37
4.2
Initial commissioning .................................................................................................................................................37
4.2.1 Switching on the control supply ....................................................................................................................37
4.2.2 Connecting the PC and drive controller ........................................................................................................ 38
4.2.3 Parameter setting.......................................................................................................................................... 38
4.2.4 Controlling the drive with DriveManager 5 ................................................................................................... 38
4.3
Serial commissioning ................................................................................................................................................ 40
4.4
Integrated operator control unit ............................................................................................................................... 40
4.4.1 Functions of buttons T1 and T2 ..................................................................................................................... 41
4.4.2 Display ............................................................................................................................................................. 41
4.4.3 Parameters menu (PA) ...................................................................................................................................42
4.4.4 Ethernet IP adress menu (IP) .........................................................................................................................42
4.4.5 Field bus adress menu (Fb) ........................................................................................................................... 44
