Hardy Process Solutions HIFS-3030-01-PS-T Operation And Installation Manual Download Page 9 | Manualshive

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Table of Illustrations

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TABLE OF CONTENTS - - - - - - - - - - - - - - - - - - - - - - - I

INSTALLING THE CLOSED EYEBOLTS INTO THE TOP PLATE  - - - 5
HI 6011 SUMMING JUNCTION CARD  -  - - - - - - -  -  -  -  -  - - - - 6
WHEN DRIVING HEAVY EQUIPMENT ON AND OFF SCALE -  - - - - 8
MAXIMUM HEIGHT   - - - - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 8
SPIRIT LEVEL  -  -  - - - - - - - - -  -  -  - - - - - - - - -  -  -  - - - - 9
CHECKING PLATFORM LEVEL/SIDE TO SIDE- - - -  -  -  -  -  - - - - 9
CHECKING PLATFORM LEVEL/CORNER TO CORNER  -  -  -  - - - - 10
CHECKING PLATFORM LEVEL/DIAGONALLY - - - -  -  -  -  -  - - - - 10
ADJUSTING THE FEET FOR LEVEL -  -  - - - - - - -  -  -  -  -  - - - - 11
SCALE VERIFICATION/POSITION #3   -  - - - - - - - - -  -  -  - - - - 13
REMOVING THE SUMMING BOX COVER  - - - - - -  -  -  -  -  - - - - 17
REMOVING THE SUMMING BOX LID   -  - - - - - - -  -  -  -  -  - - - - 18
A HARDY HI 6011 SUMMING BOX WITH THE LID REMOVED
(WITHOUT LOAD CELL CABLING) -  -  -  - - - - - -  - - -  -  -  - - - - 18
INSERTING THE LEVELING FOOT INTO THE LOAD SENSOR- - - - 19
INSIDE VIEW-  -  -  - - - - - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 20
OUTSIDE VIEW   -  - - - - - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 20
ALL FOUR FEET INSTALLED   - - -  -  -  - - - - - -  - - -  -  -  - - - - 21
SUMMING CARD-  - - - - - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 21
CABLE GLAND-  -  - - - - - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 23
REMOVING LOAD SENSOR BOLTS AND FEET  - -  - - -  -  -  - - - - 24
FOUNDATION FOR THE PIT FRAME   -  - - - - - - -  -  -  -  -  - - - - 26
PIT FRAME DIMENSIONS  - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 27
DRAIN INSTALLATION DIMENSIONS  -  - - - - - - -  -  -  -  -  - - - - 28
EXCAVATED PIT AND SUPPORT FOR THE PIT FRAME-  -  -  - - - - 29
RAMP WITH RETAINER PLATES   -  -  -  - - - - - - -  -  -  -  -  - - - - 31
INSTALLING ANCHORS FOR RAMP -  -  - - - - - - -  -  -  -  -  - - - - 32
FOOT RETAINER PLATES    -  - - -  -  -  - - - - - -  - - -  -  -  - - - - 33
INSTALLATION   -  - - - - - - -  -  -  -  -  - - - - - - -  -  -  -  -  - - - - 33
BUMPER GUARD/GAP REQUIREMENT  - - - - - - -  -  -  -  -  - - - - 35
BUMPER GUARD/INSTALLATION  -  -  -  - - - - - - - - -  -  -  - - - - 35

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Summary of Contents for HIFS-3030-01-PS-T

Page 1: ...rroll Park Drive San Diego CA 92121 Phone 858 278 2900 FAX 858 278 6700 Email hardyinfo hardysolutions com Web Site https www hardysolutions com Hardy Process Solutions Doc Number 0596 0335 01 Rev D C...

Page 2: ...ion Plant audits and performance measurement Emergency troubleshooting and repair To request Emergency Service and Troubleshooting Start up Installation Calibration Verification or to discuss a Mainte...

Page 3: ...ark Drive San Diego California 92121 Phone 800 821 5831 858 278 2900 FAX 858 278 6700 E mail hardysupport hardysolutions com Web Address www hardysolutions com TO RETURN DEFECTIVE OR DAMAGED PRODUCT S...

Page 4: ......

Page 5: ...2 Maximum Overload 2 End Loading 2 HI 6011 Summing Box Power Rating 2 Certifications 2 Temperature Range 3 Temperature Effect 3 Cable Length 3 Materials of Construction 3 Steel 3 Paint 3 Foot Elastome...

Page 6: ...VING SUMMING BOX COVER 17 Installing the Leveling Feet 19 INSTALLING A LOAD SENSOR 21 OPTIONAL PIT FRAMES 25 About Pit Frames 25 OPTIONAL PORTABILITY KIT 30 OPTIONAL ACCESS RAMPS 30 Access Ramp Instal...

Page 7: ...Table of Contents iii Remedy 2 37 Problem 37 Cause 1 37 Remedy 1 37 Cause 2 37 Remedy 2 37 Cause 3 38 Remedy 3 38 Cause 4 38 Remedy 4 38 INSTRUMENTATION INTERFACE CABLE COLOR CODES 38...

Page 8: ...Hardy Floor Scales iv...

Page 9: ...SUMMING BOX COVER 17 REMOVING THE SUMMING BOX LID 18 A HARDY HI 6011 SUMMING BOX WITH THE LID REMOVED WITHOUT LOAD CELL CABLING 18 INSERTING THE LEVELING FOOT INTO THE LOAD SENSOR 19 INSIDE VIEW 20 OU...

Page 10: ...Hardy Floor Scales II...

Page 11: ...gs levels or moving parts that can be damaged or wear out The active elements of the floor scales are four precision Hardy load sensors mounted in all four corners of the scale platform with an integr...

Page 12: ...f the Rated Scale Capacity HI 6011 Summing Box Power Rating 5 VDC Class 2 source max 50 mA For Class I and II Division 1 Hazardous Classified Locations and Class 1 Zone 0 and 2 Groups IIC Zone 20 and...

Page 13: ...eel Type 304 plate steel slip resis tance tread or smooth surface Paint Two part UV resistant Polyurethane 2 to 4 mil top coat Carbon Steel only Note Stainless Steel scales are not painted Foot Elasto...

Page 14: ...CALE MANUALLY FAILURE TO USE THE PROPER LIFTING TOOLS OR LIFTING METHODS CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE Step 2 Screw 2 closed eye bolts into the threaded holes on the top plate of the sc...

Page 15: ...made from a single piece of 1 4 diamond tread Conforms to ASTM A793 85 floor plate skid resistant or smooth stainless steel plate with a bead blast fin ish 2 Summing Junction Card Assembly Accessed by...

Page 16: ...ystem diagnostics utility continuously monitors the weighing system for possible malfunctions This capability also allows the operator to rapidly troubleshoot a weighing system from the control ler or...

Page 17: ...platform scale Do not set items on the platform scale that weigh more than the capacity of the scale Do not store or operate the scale in environ ments out of the specified temperature range Do not s...

Page 18: ...ENT ON AND OFF THE SCALE FLOOR SCALE INSTALLATION Step 1 Place the platform scale on the operating location Make sure that the platform height is within 3 to 3 275 as measured from the top of the cove...

Page 19: ...mounting sur face is level to 1 8 Step 3 Use a level Spirit level Bullseye level or similiar to check if the platform is level side to side corner to corner and diago nally See Figs 9 10 11 12 FIG 5...

Page 20: ...R FIG 8 CHECKING PLATFORM LEVEL DIAG ONALLY Step 4 Adjust each of the leveling feet in the direction either up or down indicated by the level readings See Fig 9 To increase the height rotate the foot...

Page 21: ...top of the platform to the floor surface at each cor ner All the measurements should be within 3 of each other and the platform should be level Step 7 If the installation requires bolt down plates to...

Page 22: ...cally calibrates a scale sys tem without the need for test weights This feature is built into all Hardy weight or rate controllers and in the Hardy weight modules for Rockwell PLCs Step 1 Refer to the...

Page 23: ...1 Get a test weight that is equal to 10 of the full scale capacity Step 2 Place the test weight at Position 1 on the platform See Fig 10 Position 3 Position 4 Position 2 Position 1 Summing Box FIG 10...

Page 24: ...36 01 PS T HIFS 3636 01 PS S 1000 454 3 x 3 91 x 91 250 113 HIFS 3636 02 PS T HIFS 3636 02 PS S 2500 1134 3 x 3 91 x 91 250 113 HIFS 4848 02 PS T HIFS 4848 02 PS S 2500 1134 4 x 4 122 x 122 405 184 HI...

Page 25: ...Stainless Steel Deck Smooth Stainless Steel Deck CAPACITY Overall Size Ship Wght MODEL MODEL LBS KGS Feet CM LBS KGS HIFS 3030 01 SS T HIFS 3030 01 SS S 1000 454 30 x 30 76 x 76 200 91 HIFS 3030 02 S...

Page 26: ...10000 4536 4 x 6 122 x 183 600 272 HIFS 6060 05 SS T HIFS 6060 05 SS S 5000 2268 5 x 5 152 x 152 650 295 HIFS 6060 10 SS T HIFS 6060 10 SS S 10000 4536 5 x 5 152 x 152 650 295 HIFS 6084 05 SS T HIFS 6...

Page 27: ...er to the floor scale frame See Fig 11 FIG 11 REMOVING THE SUMMING BOX COVER Step 2 Gently pull the frame cover out of the enclosure You now have access to the summing junction box and C2 Certified Ca...

Page 28: ...junction box chassis so that you can see all the wiring from the load sensors and to the instrument indicator See Fig 13 NOTE The HI 6011 Summing box is pre wired and sealed You should only remove the...

Page 29: ...is aligned with the bottom through hole on the load sensor See Fig 14 FIG 14 INSERTING THE LEVELING FOOT INTO THE LOAD SENSOR NOTE You may need to push with a little force due to some interference ca...

Page 30: ...Scales 20 the load sensors when installing the lock bolt Step 4 Screw the nut onto the lock bolt until it is tight The feet should look like the follow ing See Figs 15 16 FIG 15 INSIDE VIEW FIG 16 OU...

Page 31: ...ING A LOAD SENSOR Step 1 Shut all power off to the floor scale Step 2 To gain access to the Summing Card fol low the instructions above Steps 3 4 on pages 17 and 18 You do not have to remove the summi...

Page 32: ...of C2 cable from the weighing instrument to the junction box Note the color codes for C2 load points left to right facing the rear panel Match the load sensor s color coding to ease trouble shooting L...

Page 33: ...remove the load sensor or turn the scale completely over and let the top plate rest on blocks for easier access to the feet Step 7 Block the floor scale adequately so that the platform will not drop o...

Page 34: ...R REUSE THE OLD CABLE ON THE NEW LOAD SENSOR Step 13 Screw in the two 2 load sensor bolts that fasten the load sensor to the mount Tighten the bolts finger tight Step 14 Use a Torque Wrench and tighte...

Page 35: ...e Summing Box Chassis by replacing the top cover and installing and tightening the 8 hex head screws using the 5 5mm hex wrench or a 5 5mm hex socket Tighten to 10 in lbs OPTIONAL PIT FRAMES About Pit...

Page 36: ...ter face cable is recommended The pit frame is arranged with a 1 1 8 diameter hole for a cable exit Locate the conduit to match the hole location Step 1 Place the pit frame in the approximate position...

Page 37: ...x76cm Stainless Steel HIFSPF 3636 SS 36n x 36in 91cm x 91cm Stainless Steel HIFSPF 4848 SS 48in x 48in 122cm x 122cm Stainless Steel HIFSPF 4860 SS 48in x 60in 122cm x 152cm Stainless Steel HIFSPF 487...

Page 38: ...122cm x 183cm Painted Caron Steel HIFSPF 6060 PS 60in x 60in 152cm x 152cm Painted Caron Steel HIFSPF 6084 PS 60in x 84in 152cm x 213cm Painted Caron Steel HIFSPF 7284 PS 72in x 84in 183cm x 244cm Pa...

Page 39: ...to corner side to side and diagonally and at the correct height by twisting or untwisting the wires See Fig 7 Step 9 Concrete specifications At least 6 thickness of concrete is required for pit floor...

Page 40: ...AMPS Optional access ramps are available in carbon steel or stainless steel The carbon steel ramps are constructed of A36 carbon steel floor plate with a skid resistant tread The Stainless Steel ramps...

Page 41: ...RAMP WITH RETAINER PLATES Step 3 Dri l l t h e t wo 2 outer holes using a hammer drill See Specifications Anchor Bolt Holds above for hole dimensions Step 4 Insert the anchor bolts with the nut and w...

Page 42: ...ll See Specifications Anchor Bolt Holds above for hole dimensions Step 8 Insert the anchor bolts with the nut and washer already ON Step 9 Tap the anchor bolts into the hole then tighten the nuts secu...

Page 43: ...the scales feet See Fig 27 FIG 27 FOOT RETAINER PLATES INSTALLATION NOTE The platform has been removed for clarity purposes Foot Retainer Plates Installation Step 1 Place the Floor Scale in position...

Page 44: ...talled and foot retainer plates are needed then a set of four 4 foot retainer plates are required OPTIONAL BUMPER GUARDS Bumper guards are designed to help protect the plat form from direct hits from...

Page 45: ...GUARD GAP REQUIRE MENT FIG 29 BUMPER GUARD INSTALLATION Step 2 Drill the holes using a hammer drill See Specifications Anchor Bolt Holds above for hole dimensions Step 3 Insert the anchor bolts with t...

Page 46: ...be sure that they have no cracks cuts or crimps Check for broken cables 2 Check for loose fitting connections 3 Look for the presence of moisture at all connec tions and under or near the summing jun...

Page 47: ...2 Re calibrate either the weight instrument or the floor scale or both Check for corrosion on the electrical connec tions Problem The scale reading drifts or is erratic Cause 1 Corrosion or moisture i...

Page 48: ...Cause 4 High static electricity present Remedy 4 Install a ground strap from the floor scale platform cover to earth ground WARNING DO NOT CONNECT THE GROUND STRAP NEAR OR ON THE LOAD SENSORS THEY ARE...

Page 49: ...lock the floor scale 1 23 Bolt Down Plates Installation 1 33 Bundle 1 25 C C2 Certified Summing Card Interface Cable 1 12 C2 Certified cable 1 11 C2 Second Generation Calibration 1 12 C2 Second Genera...

Page 50: ...Level 1 3 H hammer drill 1 31 Hardy Floor Scales 1 1 Hardy Instruments Service Center 1 7 Hardy weight or rate controller manuals 1 12 hostile applications 1 29 I increase the height 1 10 inner holes...

Page 51: ...r 1 3 NEMA 4X 1 3 NEMA Rating 1 3 Non Hostile applications 1 29 non level floor 1 1 non scale traffic 1 34 nylon strap 1 4 nylon strapping 1 23 O Optional Bolt Down Plates 1 11 OPTIONAL BOLT DOWN PLAT...

Page 52: ...platform 1 25 SCALE VERIFICATION 1 13 SITE PREPARATION 1 6 Skid Resistant 1 30 slotted head screw driver 1 22 socket wrench 1 23 soft wire 1 29 soil bearing pressure 1 26 spirit level 1 9 Stainless S...

Page 53: ...Index Total Error 1 2 TROUBLESHOOTING 1 36 U UNPACKING 1 4 W welding 1 7...

Page 54: ...Hardy Floor Scales...

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