Hardi COMMANDER 5500 Instruction Book Download

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2 - General Safety Instructions

Local poison information center

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If you live anywhere in the United States, the following toll free number will connect you to your Local Poison
Information Center.

PHONE NO. 1 - 800 - 222 - 1222

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If you live outside the United States, find the number for the poison control center in your phone book and write it
in the space below:

PHONE NO._______ - _______ - __________

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Keep a list, in the space provided below, of all the chemicals that you have in use.

1. _______________________________________________________________________________________________

2. _______________________________________________________________________________________________

3. _______________________________________________________________________________________________

4. _______________________________________________________________________________________________

5. _______________________________________________________________________________________________

6. _______________________________________________________________________________________________

7. _______________________________________________________________________________________________

8. _______________________________________________________________________________________________

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Summary of Contents for COMMANDER 5500

Page 1: ...The Sprayer Operator s Manual COMMANDER 4500 5500 7000 TWIN FORCE Instruction book 67024503 Version 1 00 US 03 2020 ...

Page 2: ......

Page 3: ...tion book 67024503 Version 1 00 US 03 2020 HARDI reserves the right to make changes in design material or specification without notice thereof HARDI and other product names are registered trademarks of HARDI Inc in the U S and in other countries ...

Page 4: ......

Page 5: ...afety at Start up 17 Faulty Safety Equipment 17 Additional Safety Instructions 17 Local poison information center 18 3 Description General Info 19 View 19 View 20 Identification Plates 21 Sprayer Use 23 Steel Frame 23 Tanks 23 Lifetime 23 Liquid System 24 Pump 24 Valves and Symbols 24 DynamicFluid4 Pressure Regulation 26 Filters 28 EasyClean Filter 28 CycloneFilter 29 TurboFiller 30 Rinsing Tank 3...

Page 6: ...Mechanical Connections 51 Hose Package Support 51 SafeTrack Potentiometer Connection 51 Hydraulic System 52 General Info 52 Requirements for Tractor 52 Open and Closed Center Hydraulics 53 Electrical Connections 54 Power Supply 54 Road Safety Kit 54 Installation of Control Unit Brackets 55 Speed Sensor for Sprayer 56 Liquid System 57 CycloneFilter 57 Spray Boom 58 Boom Movements When Spraying 58 M...

Page 7: ...Liquid Chemicals Using the TurboFiller 82 Filling Powder Chemicals Using the TurboFiller 83 Agitation Before Resuming a Spray Job 84 TurboFiller Rinsing 84 Before Returning to Refill the Sprayer 85 Parking the Sprayer 85 Quick Reference Operation 85 Cleaning 86 General Info 86 Quick Reference Cleaning 87 Standard Cleaning 88 Cleaning and Maintenance of Filters 88 Use of Cleaning Agent 88 Use of Ri...

Page 8: ... 500 Hours Service Gearbox for TWIN System Oil Change 110 1000 Hours Service Hydraulic Oil for TWIN system Oil Change 111 1000 hours service Wheel bearings 113 Occasional Maintenance 114 General Info 114 Lifting and Removing the Pump 114 Pump Valves and Diaphragms Replacement 115 Speed Transducer for Pump 116 Level Indicator Adjustment 116 Level Indicator Wire Replacement 117 Drain Valve Seal Repl...

Page 9: ...al Specifications Dimensions 149 General Info 149 Overall Dimensions 149 Wheel and Axle Dimensions 149 Tire Pressure 149 Weight 150 Specifications 151 Diaphragm pumps 151 Tractor Requirements 151 Temperature and Pressure Ranges 152 Filters 152 Technical Residue 152 Blower For TWIN Air System 153 Airborne Noise Emission 153 Materials and Recycling 154 Disposal of the Sprayer 154 Disposal of Cleanin...

Page 10: ...Table of Contents 8 ...

Page 11: ...as well as important safety and operation information Some of the features on your HARDI sprayer were suggested by growers There is no substitute for on farm experience and we invite your comments and suggestions If any portion of this instruction book remains unclear after reading it contact your HARDI dealer or service personnel for further explanation before using the equipment For Product Serv...

Page 12: ...1 Welcome 10 ...

Page 13: ...on Book A worker or operator is a person who installs operates configures adjusts maintains cleans repairs transports or moves the sprayer If you still have questions after reading the Instruction Book or if something remains unclear after reading it please contact the manufacturer or your HARDI dealer Inspection Before first use of the sprayer the owner must make a complete inspection of the spra...

Page 14: ...ified operator Risks in Handling the Sprayer The sprayer has been highly developed and constructed to the recognized rules of safety However operating the sprayer may cause risks to The health and safety of the operator or others Other property Only use the sprayer For the purpose for which it was intended In a fully functional state Eliminate any faults immediately which could impair the safety D...

Page 15: ...provided by the manufacturer of the plant protection product to be used such as This Instruction Book Must always be kept together with the sprayer Must always be easily accessible for the operator Chemical resistantgloves Chemical resistant and disposable overalls Water resistantfootwear Face shield Breathing protection Eye protection Head protection Skin protection products ...

Page 16: ... driver s seat is the intended working place during operation Wash and change clothes after spraying Wash tools if they have become contaminated Do not eat drink or smoke while spraying or working with contaminated equipment In case of poisoning immediately seek medical advice Remember to identify chemicals used No persons are allowed in the operation area of the sprayer Be careful not to hit peop...

Page 17: ...978441 Risk of squeezing Stay clear of raised and unsecured loads 978442 Risk of falling off Do not attempt to enter tank 978444 Risk of injury Do not open or remove safety shields while engine is running 978447 Risk of burn Stay clear of hot surfaces 97802100 Risk of death Do not attempt to enter tank 97802200 Not for drinking This water must never be used for drinking 97814500 Hydraulic Lock Val...

Page 18: ...0533403 Axle adjust Risk of serious injury or death from crushing Securely support sprayer 10533503 Crush hazard Risk of serious injury or death from crushing 10533603 Open slowly Contents under pressure Open cap slowly 10533803 Red Reflector 10533903 Amber Reflector 10577603 Do not weld Disconnect all electronics before welding Avoid high pressure spray on components 10601403 SMV Sign Slow Moving...

Page 19: ...ble workplace safety Follow these regulations especially when Driving on public roads and routes Comply with the appropriate statutory road traffic regulations These vary from state to state and there may be local regulations which need to be followed Local law demands that the operator is certified to use spray equipment Using pesticides or liquid fertilizer Make sure you understand the informati...

Page 20: ...__________________________________________ 3 _______________________________________________________________________________________________ 4 _______________________________________________________________________________________________ 5 _______________________________________________________________________________________________ 6 _____________________________________________________________...

Page 21: ...ter tank lid 6 Main tank level indicator 7 Platform 8 Pump 9 Drawbar 10 Support leg 11 Ladder 12 Agitation valve 13 Suction SmartValve 14 Pressure SmartValve 15 Clean water valve 16 Rinsing tank Quick Fill coupler 17 TurboFiller 18 Main tank Quick Fill coupler 19 EasyClean filter 20 SafetyLocker 9 5 2 3 1 4 7 10 12 13 14 15 16 17 6 19 18 11 8 20 ...

Page 22: ... Blower for TWIN Air System 23 Spray Boom 24 Rinsing Tank 25 Main Tank 26 Clean Water Tank 27 Canister for Chemical Information 28 ChemLocker Spray Wand for External Cleaning 29 Hose Reel for Spray Wand 30 CycloneFilter 24 25 22 21 28 26 29 23 27 30 ...

Page 23: ...or the sprayer is mounted on the frame near the front of the sprayer on the right hand side The identification number for the sprayer is also punched into the steel frame near the ID plate Data The following page explains the data on the international ID plate xxxxxxxxxxxxxx xxxxx xxxxx xxxxx xxxxxxxxx xxxxx xxxxxxxxx xxxx xxxx xxxxx Herthadalvej 10 4840 Nørre Alslev Denmark Production Year Capaci...

Page 24: ...cial cases GCWR PTRA Reserved for future use Sum of gross vehicle masses of towing vehicle and trailer USA Gross Combination Weight Rating GCWR France Poids Total Roulant Autorisé PTRA 8 Not used In special cases Drawbar category Reserved for future use Minimum required drawbar category to tow the trailer Horsepower HP dependent CAT I 20 45 HP CAT II 40 100 HP CAT III 80 275 HP CAT IV 180 400 HP 9...

Page 25: ... Tanks The tanks are made of impact proof polyethylene resistant to UV radiation and chemicals The main tank has a purposeful design with no sharp corners for easy cleaning The filling hole is placed so it can be accessed from the platform This ensures an easy access for the filling and cleaning of the tank etc The sprayer may also be equipped with a TurboFiller rinsing tank and a clean water tank...

Page 26: ...lexCapacity pump is turned on off with a separate hydraulic lever in the tractor cabin Valves and Symbols The possible functions of valves are distinguished by colored identification on the function labels The modular valve system facilitates the addition of optional extras on both pressure side and suction side A function is activated by turning the handle to the desired function ATTENTION Only t...

Page 27: ...ion valve it is possible to combine spraying with a high volume rate at high pressure with agitation at the same time This is regulated by the valve The valve is marked with an arrow on the disc which indicates the amount of liquid that passes through the valve Choose your own valve setting depending on the tank contents The handle is turned to a position near the tip of the arrow Only a small amo...

Page 28: ...F and at speed changes Optimized AutoSectionControl feature that predicts boom sections will open and nozzle pressure Optimized for different P T O systems Nozzle surveillance No setup or tuning required for nozzle change Warning in display if failures occur on boom plumbing such as severe clogging of line or nozzle filters or large leakages on hoses and fittings All functions work although with d...

Page 29: ... closed for a longer period that operator could have changed to other nozzle size Last saved nozzle size become unreliable Software enable max pressure limit Controller reaction Headland boom is closed Controller detects pressure at armature and bypass flow back to tank Software use last saved nozzle size and feed forward to prepare for opening of boom Max pressure limit is enabled because last sa...

Page 30: ...TTENTION Always run your sprayer with clean filters to ensure proper functions and to protect the interior of the pump and valves EasyClean Filter This filter collects impurities when liquid is being sucked out of the main tank by the main pump To ensure proper function of the filter and its built in valve the filter must be opened at least once every month A label on the lid also designates this ...

Page 31: ...ing With return flow to prevent filter from clogging during spraying This position is used when rinsing the boom if the main tank is empty C This position is marked with 3 dots Flushing position which is used if the filter is clogged Lift and hold the lever to use this position which largely increases return flow and flushes the filter The pressure SmartValve must be set for Spraying ATTENTION Use...

Page 32: ...ing the lever up when chemicals are to be filled into the TurboFiller and transferred to main tank TurboDeflector Valve This TurboDeflector valve activates the vortex flushing of theTurboFiller Lift the lever to lock it in open position for continuous liquid rotation in the hopper Chemical Container Rinsing Lever The upper lever is used for two purposes 1 When the TurboFiller lid is open For rinsi...

Page 33: ...k A clean water tank is integrated into the right side cover It is accessed for filling at the sprayer s right side when entering the platform The ball valve A for water draining is located behind the gray side cover on the sprayer s left side The water in this tank is for hand washing cleaning of clogged nozzles etc Only fill this tank with clean water Capacity approximately 5 gal 20 liters WARNI...

Page 34: ...rnal Tank Rinsing Nozzles 17 Main Tank Quick Fill Coupler 18 Rinsing Tank Quick Fill Coupler 19 TurboFiller 20 TurboFiller to tank tube 21 Flow Meter 22 Boost Valve 23 Drain Valve 24 Bypass Valve 25 EasyClean Filter 26 TurboFiller Cleaning Wand 27 Spray Valve 28 Return Line for Boost Function 29 Chemical Container Cleaning Valve 30 TurboFiller Deflector Valve 31 TurboFiller Suction Valve 32 Speed ...

Page 35: ...ler 19 TurboFiller 20 TurboFiller to tank tube 21 Flow Meter 22 Boost Valve 23 Drain Valve 24 Bypass Valve 25 EasyClean Filter 26 TurboFiller Cleaning Wand 27 Spray Valve 28 Return Line for Boost Function 29 Chemical Container Cleaning Valve 30 TurboFiller Deflector Valve 31 TurboFiller Suction Valve 32 Speed Sensor for Main Pump Options 33 Boom Pressure Gauge 34 Main Tank Gauge 35 External Cleani...

Page 36: ...om a blower The air stream is led out of the air bag near the spray nozzles through an air channel B Angle of air stream C Angle of spray liquid By using the air assistance while spraying and by varying the angle of air depending on wind and driving speed the TWIN air system makes it possible to bring the spray droplets safely to the target and increase the plant deposit minimize off target deposi...

Page 37: ...ic blocks installed on the sprayer are described below Spray Boom The main hydraulic block which manages hydraulic pressure for the boom controls ParaLift This hydraulic block manages hydraulic pressure for the ParaLift when raising or lowering the spray boom ...

Page 38: ...sed center hydraulics see the tractor s instruction book or ask your tractor dealer SafeTrack On sprayers with SafeTrack steering this hydraulic block manages hydraulic pressure for the steering functions AutoHeight and AutoTerrain This hydraulic block manages hydraulic pressure for the automatic control functions for boom height during spraying The three valves marked with arrows The AutoHeight f...

Page 39: ...ect hydraulic system DH The boom is available in 80 90 100 or 120 working widths Standard Boom Features Individual tilt of boom wings Negative tilt below horizontal Each boom has bi fold wings Alternative boom width The boom may be used in 1 2 folded boom width Spring loaded breakaway section Air blowers for TWIN Air system These are driven by a built in hydrostatic transmission powered by the tra...

Page 40: ... Terminology For this bi fold boom the terminology is as follows A Center section B Inner wing C Outer wing D Breakaway section Full working width meters 1 2 folded width meters 80 24 m 40 12 m 90 28 m 50 15 m 100 30 m 50 15 m 120 36 m 50 15 m ...

Page 41: ...Box are prepared for ISOBUS connections For instructions on how to operate the Controller see the Controller s instruction book delivered with the sprayer For instructions on how to operate the Grip and SetBox see Operating the Grip on page 70 and Operating the Control Unit While Spraying on page 72 1 Controller All main spray functions settings and readouts are selected on this screen 2 Grip The ...

Page 42: ...res the working pressure in the boom pipes as close to the nozzles as possible The outputs stated in the nozzle charts are always based on the pressure measured at the nozzle Both when calibrating and spraying the pressure must be adjusted according to the readings of this pressure gauge Canister for Pesticide Information This canister is for storing information about the present pesticide product...

Page 43: ...ctive gear soap for hand washing etc The locker is split in two compartments for the separation of clean items from gloves with risk of contamination and includes a strap A to secure a soap dispenser To open the SafetyLocker place your hand in the bottom right hand corner of the side shield white arrow and pull to open WARNING Although this locker is meant for storing non toxic items it must never...

Page 44: ...ound The support leg is stored in its retracted position when the sprayer is attached to the tractor SafeTrack The SafeTrack will make the sprayer automatically follow the tractor s back wheels when turning in the field e g at headlands The SafeTrack can easily be operated with the hydraulic control unit SafeTrack has an integrated safety feature which prevents oversteering when the driving speed ...

Page 45: ... the sprayer chassis in a horizontal position The total deviation of accuracy for the level for each scale mark or readout value is 15 for volumes up to 10 of the nominal tank volume 7 5 for volumes between 10 and 20 of the nominal tank volume 5 for volumes above 20 of the nominal tank volume Rinsing Tank The actual water level in the Rinsing Tank can be observed in tube C A yellow ball floating i...

Page 46: ...o clean clothing or footwear Night Spraying Light Floodlights A are mounted on the spray boom and they are positioned to illuminate both boom wings when spraying at night The work light lamp B is also mounted to the railing of the platform above the valves This lamp is positioned to light up the TurboFiller and the valve system The boom lights A are turned on off on the controller in the tractor T...

Page 47: ...acket helps to ensure a safe transport position of the boom WARNING During road transport it is important that the lock bracket is in the lock position If not it could cause a dangerous situation if the hydraulic pressure drops Risk of the boom gliding out of the transport brackets resulting in damage to the mudguards for the wheels and further damage to the sprayer The extent of the damage depend...

Page 48: ...3 Description 46 ...

Page 49: ... the lifting points as shown in the picture and make sure that the straps or belts used for lifting are strong enough ATTENTION Only lift the sprayer when the tanks are empty Pulling the Sprayer at the Tie Down Points When moving the sprayer or loading it onto a truck it can be pulled by the hooks at the rear end A and front end B as shown CM 4500 CM 5500 7000 ...

Page 50: ... needs wheel mounting wheel changing or wheel bearing maintenance jack up the sprayer under the axle as shown Notice the axle load in the section Weight on page 150 and use a suitable jack and stands for the task DANGER Be sure to place sprayer at level and firm ground to prevent the sprayer from falling down from the jack For your safety use chocks at the opposite wheel to prevent rolling connect...

Page 51: ... its retracted position when the sprayer is attached to the tractor 1 The sprayer s drawbar is connected to the hitch point on the tractor The support leg B is hydraulically raised lowered 2 Unlock the leg by turning the securing lever to position A 3 Use the tractor s hydraulic lever to raise or lower the support leg 4 Secure the support leg by turning the lever to position B DANGER Always double...

Page 52: ...Also NEVER cross over a rotating PTO shaft to reach the other side of the sprayer 7 Prevent protection guards from rotating by attaching the chains allowing sufficient slack for turns 8 Make sure that protection guards around the tractor PTO and the implement shaft are intact DANGER A ROTATING TRANSMISSION SHAFT WITHOUT PROTECTION GUARDS CAN BE FATAL PTO Installation First installation of the tran...

Page 53: ... drawbar correctly The potentiometer must be connected to the tractor with the 2 supplied chains To ensure a high precision The chains must be parallel and horizontal The tractor hitch point may not have any sidewards movement Procedure when connecting the sprayer to the tractor 1 Connect the sprayer 2 Drive forward to ensure the sprayer follows the tractor in a straight line and then stop 3 Conne...

Page 54: ...e FlexCapacity pump optional equipment One double acting outlet for operating the hydraulic support leg CM 5500 7000 ATTENTION The hydraulic hoses are marked with arrows to indicate the direction of oil flow The hoses must be hooked up to the correct outlet for the hydraulics to function properly pressure hose to pressure outlet return hose to tank outlet Oil flow between 7 24 gal min 25 and 90 l ...

Page 55: ...e is ø1 2 mm C Orifice is ø1 6 mm Check the hydraulic flow by activating a hydraulic lever in the tractor If the reaction time for the hydraulic function is relatively short continue your work with this restrictor installed If the reaction time seems too long before the hydraulic function is enabled switch the plug E in port A with the plug F in port B to allow more oil flow to pass through If the...

Page 56: ...ng The wiring is in accordance with ANSI ASAE S279 11 See Electrical Connections on page 155 ATTENTION Turn OFF all work lights when driving on public roads Spray box connector 1 pin plug The unit requires Wire 12 awg 2 5 mm2 Fuse 10 amps Hydraulic control unit requires Wire 10 awg 4 0 mm2 Fuse 16 amps Traffic light connector 7 pin plug Tractor must follow ANSI ASAE S279 11 JobCom connector 3 pin ...

Page 57: ...idden behind front corner cover Check the tractor s instruction book for information regarding attachment points Three mounting tubes B are supplied One two or all three may be used They can be bent and shortened A spacer C is also supplied to allow further attachment possibilities Find the best solution for your tractor or vehicle Tube B plate is staggered so that if correctly orientated all boxe...

Page 58: ...rence 7 Verify the speed on the controller ATTENTION Correct fitting is indicated by continuous flashing from the transducer when the wheel rotates Adjustment Sprayers built after 1 1 2020 1 Assure that the speed ring is correctly fitted to the wheel so that the arrow A follows the rotation of the wheel in the forward driving direction 2 Check that the sensor lines up in the radial center of the a...

Page 59: ...g the filter top Check condition of O rings and lubricate if necessary or replace them if damaged before reassembly DANGER Never open the CycloneFilter unless the pressure SmartValve is closed turned to unused function Otherwise spraying liquid may hit you when opening the filter and drain from the main tank ...

Page 60: ...r can be adjusted if you need another setup This is relevant for sloping fields and for uneven or bumpy driving tracks Mechanical Adjustment of Guide Rods The guide rods A and B can be moved to another position to make the boom follow the wheel axle movements even more when driving in the field The guide rods are either parallel to each other 1 or angled 2 1 Parallel Neutral boom damping active bo...

Page 61: ...arrow 2 Move the rods to the free hole position 3 Mount the nuts with a torque of 185 Ft lb 250 Nm These guide rods angle outwards which is opposite to the guide rods at the top Moving the Guide Rods at the Top Tools Needed 1 Loosen the nuts below both rod connections next to the free hole see arrows Torque wrench size 27 mm 2 Move the rods to the free hole position 3 Mount the nuts with a torque ...

Page 62: ...ing Screw the throttle valve outwards The valve is very sensitive only make small adjustments before testing the boom damping It will now react immediately and depending on the setting for boom damping the boom will more or less follow the sprayer s wheel axle movements 4 Tighten the jam nut when finished Tools needed Testing the Trapeze Damping After adjusting the boom suspension mechanically or ...

Page 63: ... the test A Note the boom height Push the boom tip down to the ground B Hold the boom steady for a moment and release it C Check that the boom returns to its starting position as quickly as possible with little or no overshoot Test time Boom tip height ...

Page 64: ...ore use of the sprayer if the operator finds it necessary Factory setting The valve is screwed completely in and 1 2 turn back out ATTENTION The throttle valve only needs slight adjustments to change the speed significantly ATTENTION If the boom moves to fast Risk of premature wear and tear Risk of damaging the boom parts To Decrease Folding Speed Loosen the jam nut Screw the valve inwards Tighten...

Page 65: ...sted once your tractor and sprayer are connected Tools Needed Adjusting The Speed The folding cylinders have throttles which can be adjusted to increase or decrease the boom folding speed Approximately 2 inches 50 mm of the piston stroke is adjustable in both ends 1 Turn the Allen bolts to throttle the oil flow for adjusting the folding speed The jam nuts are adjusted accordingly Only small adjust...

Page 66: ... with the air setting at zero and keep increasing the air speed to the point where you can just begin to see that the drift cloud is minimized note the minimum setting 2 Increase the air speed until you see drift again note the maximum setting Bare ground low crop The range of air speeds is usually very small Too high an air speed can cause reflection of the spray liquid and leave dust on the leav...

Page 67: ...led to counteract for the wind direction and high driving speeds Angling the air system forwards Up to 40 Angling the air system backwards Up to 30 No angling neutral setting 0 the spray nozzles points vertically towards the ground The angle between the spray nozzles A and air channel B is fixed Wind Direction Head wind Angle the air stream forward Tail wind Angle the air stream backwards if the f...

Page 68: ...ove rules of thumb before using the TWIN sprayer The volume rate can generally be reduced to half of what is applied with a sprayer without air assistance however with a minimum of 54 64 GPA 50 60 l ha at 4 5 mph 7 8 km h Exceptions are of course liquid fertilizer and herbicides whose selectivity is based on large droplets that will only stick to the weeds Low drift nozzles can also be fitted on a...

Page 69: ... of rear frame is equal at RH and LH 10 Re tighten bolts and wheel bolts to specified torque after 8 hours of work ATTENTION The wider the track width the better the stability of the sprayer HARDI recommends to work with widest possible track width ATTENTION The track width can be altered in the range from 60 to 90 in combination of above adjustment and turning of the rims wheel offset Changing th...

Page 70: ...n inner wheel Outer side of dual spacer is threaded for outer wheel bolts 5 Attach outer LH tire to dual spacer with supplied wheel bolts and lock washers E Make sure the distance between the center of inside tire to center of outside tire is 22 or 30 Wheels may need to be reversed and exchanged 6 See 50 Hours Service Wheel Nuts on page 106 for proper torque and tightening sequence 7 Repeat the pr...

Page 71: ...re Symbol on label Symbol description Label color HARDI item number Suction from main tank Black Blue 97809900 Suction from RinseTank Black Blue 97810000 TurboFiller Black Green 97810300 Spraying Pressurized nozzles Black Green 97810400 Cleaning of main tank inside Black Green 97810500 Agitation in main tank Black Green 97810900 Cleaning of empty chemical containers Black Yellow 97821600 Agitation...

Page 72: ...n areas with overhead power lines Unintended boom movements may cause contact with overhead power lines causing a risk of fatal accidents ATTENTION A label HARDI item no 10533003 is located on the sprayer s drawbar This label must be visible to the operator when hooking up the sprayer ATTENTION Only unfold and fold the boom on level ground Operating the Grip The buttons on the grip in the tractor ...

Page 73: ...tons 4 or 8 to unfold the outer sections completely 4 Press Grip button H to lower the boom to the correct working height 5 Unlock the center by pressing SetBox button 1 for 1 second The symbol is now shown on the display How To Fold the Boom 1 If the SafeTrack function is installed press SetBox button 9 to lock the sprayer tracking The sprayer will now center align 2 Lock the center by pressing S...

Page 74: ...tic regulation The regulation valve controls the main spray pressure by default when the controller is ON Keep the automatic regulation during normal spraying The auto mode is ON by default when the controller is turned ON Spray pressure Manual regulation of spray pressure up down During normal spraying these buttons should not be used as the regulation valve does this automatically Foam marker if...

Page 75: ...t the air angle backwards Button middle top Increase air speed Button middle bottom Decrease air speed If you spray with the boom 1 2 folded reduce the air speed with 25 to obtain the same performance air speed at nozzles as for a fully unfolded boom Press the buttons 1 or 2 to use preset values for air speed and angle Changing between 1 and 2 is usually done while turning at headlands to spray in...

Page 76: ... is placed facing the tractor Looking from the tractor If the black indicator points to the middle of the scale the air system is in default position no angling If the indicator points to the left A the air system is angled forwards If the indicator points to the right B the air system is angled backwards B A ...

Page 77: ...e turn Never slow down too fast never brake heavily and never stop suddenly in a curve or when turning on a hillside when the sprayer is articulated Be careful when turning on uneven ground Set the track width A as wide as possible The proper function of the hydraulic system is essential to obtain good stability A filled Rinsing Tank will significantly increase the stability DANGER No persons are ...

Page 78: ...nd 2 25 yards meters from non public water supplies for drinking purposes and from treatment sumps and cesspools of drainage systems and 3 50 yards meters from surface water watercourses lakes and coastal waters and from nature reserves In the Field Alternatively the sprayer can be filled in the field where the spraying is to take place If so choose a different location for each refilling If no ot...

Page 79: ...in tank is filled via the 3 quick coupler located behind the TurboFiller 1 Remove plug from Quick Fill valve and connect filling hose from water supply 2 Open the Quick Fill valve and fill tank to desired level 3 Keep an eye on the main tank level indicator in order not to overfill the tank 4 Close the Quick Fill valve and remove the filling hose 5 Replace the plug to the Quick Fill coupler when f...

Page 80: ...water from this tank is for hand washing cleaning of clogged nozzles etc Capacity approximately 5 gallons 20 liters WARNING Although the clean water tank is only filled with clean water this water must NOT be used for drinking ATTENTION Only fill this tank with clean water To avoid algae developing in the clean water tank always drain this tank if the sprayer is not in use for a longer period of t...

Page 81: ... Only mix chemicals in the tank according to directions given by the chemical manufacturer WARNING Always clean the sprayer before changing to another chemical Filling chemicals through tank lid ATTENTION We recommend using the TurboFiller when adding chemicals to the sprayer The chemicals are filled through the tank lid Note instructions on the chemical container WARNING Be careful not to slip or...

Page 82: ...he inside of the TurboFiller with the spray wand to remove chemical residues Place the spray wand in its storage position C Close the lid on top of the TurboFiller and lock it on the left side Push lever A to unlock Grab the handle and lift the TurboFiller upwards Push the TurboFiller back in storage position until it locks ATTENTION When unlocking the TurboFiller always keep a hand on the handle ...

Page 83: ... for continuous liquid rotation in the hopper Chemical Container Rinsing Lever The upper lever is used for two purposes 1 When the TurboFiller lid is open For rinsing empty containers Place the container over the rotating flushing nozzle in the middle of the TurboFiller to rinse the inside of the container 2 When the TurboFiller lid is closed Use the lever to rinse the hopper after the filling of ...

Page 84: ...it can be rinsed by the Chemical Container Cleaning device Place the container over the multi hole nozzle and push the container cleaning lever DANGER In order to avoid spray liquid hitting the operator do not press lever unless the multi hole nozzle is covered by a container as spray liquid may otherwise hit the operator ATTENTION Rinsing device uses spray liquid to rinse containers for concentra...

Page 85: ...ing device Place the container over the multi hole nozzle and push the container cleaning lever DANGER In order to avoid spray liquid hitting the operator do not press lever unless the multi hole nozzle is covered by a container as spray liquid may otherwise hit the operator ATTENTION Rinsing device uses spray liquid to rinse containers for concentrated chemicals Always rinse the chemical containe...

Page 86: ...eaning lever and the TurboFiller suction valve This rinses the chemical container with the flushing nozzle while the rinsing liquid is emptied out of the TurboFiller TurboFiller Rinsing TurboFiller Lid is Closed 1 Close TurboFiller lid 2 Turn the suction SmartValve to Rinsing tank 3 Open the Turbo Deflector Valve for 1 minute to get plenty of clean water through the hoses 4 Simultaneously press th...

Page 87: ...urning to the farm WARNING Always follow local legislation in force at any time Parking the Sprayer To avoid spot contamination the sprayer should always be parked at either the washing filling location or under roof This prevents rainfall from washing down chemical residues from the sprayer s surfaces Parking at the washing filling location will retain residues Always park the machine out of reac...

Page 88: ... water courses ditches wells springs etc The washings from the cleaning area must not enter sewers Alternatively the washings can be retained in an appropriate receptacle diluted and distributed over a larger cultivated area see also Filling Washing Location Requirements on page 76 Cleaning starts with the calibration as a well calibrated sprayer will ensure the minimal amount of remaining spray l...

Page 89: ...p When the pressure drops close the regulation valve by pressing the button on the SetBox until yellow LED lights on the valve this can take up to 10 seconds Press auto to have the system remove pressure spikes automatically before next start up C Minimum 45 seconds with nozzles OFF D Spray until air comes out of nozzles A 1 3 4 x 1 6 4 x 1 6 B C D ...

Page 90: ...n the suction valve to and the pressure valve to with all sections off for approximately 45 seconds 7 Switch all boom sections ON Spray until air comes out of nozzles Engage FlexCapacity pump When the pressure drops close the regulation valve by pressing the button on the SetBox until yellow LED lights on the valve this can take up to 10 seconds Press auto to have the system remove pressure spikes...

Page 91: ...e liquid system and main tank as follows 1 Empty the sprayer as much as possible Close the agitation valve no agitation Allow the pump to run for at least 1 minute after the liquid has stopped coming out of the nozzles to ensure that all relevant liquid has been expelled 2 Shut off all nozzles with the main ON OFF button on the grip 3 Turn suction SmartValve to Rinsing tank and pressure SmartValve...

Page 92: ...and empty Any liquid left in the main tank will be mixed with the clean water for external rinsing NOTE Approximately 25 gal 100 l of clean water in the rinsing tank will allow approximately 15 minutes of rinsing Cleaning nozzle consumption is 1 6 gal min or 6 liters per minute at 145 psi or 10 bar pressure WARNING Never clean the sprayer if there are risks of contamination of surface or undergrou...

Page 93: ...job before the main tank is empty e g at the beginning of rain etc Cleaning of the liquid system 1 Turn Suction SmartValve to Rinsing tank Keep pressure SmartValve in Spraying position NOTE The main ON OFF function on the grip must be ON Closing the main ON OFF will transfer the rinse water back to the main tank 2 Close agitation valve no agitation 3 Turn off the CycloneFilter Boost Valve to avoid...

Page 94: ...tivate the container rinsing valve to clean the hopper inside 11 Shut all three valves on the TurboFiller again 12 Set the pressure SmartValve for Spraying 13 Allow the liquid in the main tank to circulate for minimum 3 minutes with the nozzles shut This is done to clean the return lines from boom to tank 14 Set the pressure SmartValve for Internal tank rinsing Allow the liquid to circulate for 3 ...

Page 95: ... water and then sprayed on the crop just sprayed with increased driving speed However it must be noted that the liquid in the spray lines with unchanged concentration will be sprayed out first Therefore there should be an untreated field area available to spray this liquid out In addition the rinsing tank is used to separately rinse pump Follow all regulations when disposing of chemical residues U...

Page 96: ...5 Operation 94 ...

Page 97: ...rnatives BALL BEARINGS and PUMP Lithium based grease Consistency NLGI grade 2 Viscosity 40 C 460 cSt SHELL Gadus S3 V550L 1 HARDI pump grease cartridge 400g Item no 28164600 MOBIL grease XHP 462 TOTAL Multis Complex SHD 460 SLIDE BEARINGS Lithium based grease Consistency NLGI grade 1 2 Viscosity 40 C 200 cSt MOBIL XHP 222 SHELL Gadus S3 V220C 2 TOTAL Multis Complex SHD 220 OIL LUBRICATION POINTS E...

Page 98: ...ease is applied to each lubrication point The correct amount of grease applied will prolong the lifetime of the sprayer Calibration Example 1 Insert the correct grease cartridge in your grease gun 2 Apply grease onto a tissue or a piece of paper Complete 10 full strokes of the grease gun 3 Place the paper with grease on a scale A 4 If your grease pile weighs e g 10 grams 0 4 oz then 1 stroke equal...

Page 99: ...6 Maintenance 97 Lubrication and Oiling Plan Boom Width 80 100 10 10 10 C 500 C 50 C 50 10 ...

Page 100: ...6 Maintenance 98 Lubrication and Oiling Plan Boom Width 120 10 C 500 C 50 10 ...

Page 101: ...rayers only Paralift There are 3 grease points on each side Central Lubrication The grease nipples are located at the rear of the chassis in both sides Depending on the sprayer setup there can be 0 3 or 5 grease nipples to be lubricated on each side Replace the dust caps after lubrication 10 10 ...

Page 102: ... shorten the lifetime of the PTO The grease points and amount of grease to be applied are shown in the pictures below together with the intervals Standard PTO for Tractor and Sprayer Wide Angle PTO for Tractor Standard PTO for Sprayer Wide Angle PTO for Both Tractor and Sprayer A 50 A 50 B 50 C 50 C 50 7UDFWRU 6SUD HU A 30 A 50 B 50 C 50 C 50 A 50 15g 6g 45g 6g 6g 15g 15g 15g 45g 30g 6SUD HU 7UDFW...

Page 103: ...lubrication point A See also 50 Hours Service Greasing the Pump on page 106 After disassembling the pump diaphragm replacement etc Greasing with 200 grams of grease into each lubrication point A ATTENTION In order to prevent excessive wear it is important to use a recommended lubricant i e HARDI part no 28164600 See Recommended Lubricants on page 95 ATTENTION The pump MUST be stopped during greasi...

Page 104: ...m 155 In lb 17 5 Nm M10 29 Ft lb 39 Nm 37 Ft lb 50 Nm M10 20 Ft lb 27 Nm 26 Ft lb 35 Nm M12 52 Ft lb 70 Nm 63 Ft lb 85 Nm M12 36 Ft lb 49 Nm 44 Ft lb 60 Nm M14 83 Ft lb 112 Nm 103 Ft lb 140 Nm M14 58 Ft lb 78 Nm 72 Ft lb 98 Nm M16 133 Ft lb 180 Nm 159 Ft lb 215 Nm M16 93 Ft lb 126 Nm 111 Ft lb 151 Nm M18 177 Ft lb 240 Nm 225 Ft lb 305 Nm M18 124 Ft lb 168 Nm 158 Ft lb 214 Nm M20 258 Ft lb 350 Nm 3...

Page 105: ...ayer Remember to finish off by applying the correct torque NOTE The sealing system for hoses and fittings is ORFS type O Ring Face Seal This ensures a high level of sealing and good vibration resistance The fittings use the O ring compression mechanism to seal 10 Hours Service Spraying Circuit Fill with clean water and operate all functions Check for leaks using a higher spray pressure than normal...

Page 106: ...uide Locks A are turned inwards 3 Reassemble filter filter lid into the housing Make sure that it has caught the guide in the bottom of the housing 4 Turn the filter lid clockwise to close it WARNING Always wear protective clothing and gloves before servicing the filter ATTENTION If you have difficulties opening the filter see Emergency Operation EasyClean Filter on page 148 10 Hours Service In Li...

Page 107: ...ion 4 Place the filter filter lid into the housing and screw the lid until it hits the stop WARNING Always wear protective clothing and gloves before servicing the filter DANGER Never open the CycloneFilter unless the pressure SmartValve is closed turned to unused position Otherwise contaminated spray liquid can escape when opening the filter and drain the main tank contents 10 Hours Service Nozzl...

Page 108: ...ring greasing 50 Hours Service Wheel Nuts Tighten wheel nuts as follows Mounting wheel hub to rim plate Torque 360 Ft lb 490 Nm Tightening sequence See illustration and tighten in the order of numbering 50 Hours Service Tire Pressure Check the tire pressure according to the table in Tire Pressure on page 149 DANGER Never inflate tires more than to the pressure specified in the table Over inflated ...

Page 109: ...for operation of the TWIN air system Check the filter for clogging once every 10 working hours when the oil has reached working temperature How to Change the Filter 1 Place a collection tray or a cloth under the filter A to collect waste oil Unscrew the filter cartridge 2 The new filter cartridge is filled with fresh hydraulic oil Apply a thin oil film to the cartridge seal For details on oil type...

Page 110: ...ft up the rear part of the platform and remove it temporarily The red gearbox is found below the remaining part of the platform 2 Remove the drain plug from the gearbox B to drain away the oil The drain plug is similar to this plug C Collect the waste oil and dispose of it according to local legislation 3 Once the oil is drained completely replace the drain plug 4 Remove the filling plug D Fill ne...

Page 111: ...ted at the end of the big bolts 100 Hours Service Re tightening the Spray Boom Due to several movements of the spray boom from driving in the field with an unfolded boom you must re tighten all bolted connections on the boom center and boom wings Where you find bolts with Nord Lock washers please tighten with the following torques Bolt size Torque M10 37 Ft lb 50 Nm M12 63 Ft lb 85 Nm M14 100 Ft l...

Page 112: ... the RH wheel to discover possible play in the bearings 3 If any play support the wheel axle to prevent the trailer from falling down from the jack 4 Remove hub cap A and cotter pin B Turn the wheel and tighten the castle nut C until a slight resistance is felt in the wheel rotation 5 Loosen the castle nut until the first notch horizontal or vertical is aligned with the cotter pin hole in the shaf...

Page 113: ...t one hour so that the oil is at working temperature The oil tank A is installed near the platform How To Find The Filling Point 1 Stand on the platform 2 Pull the plastic hose B out of the clamps and place it on the platform 3 Unscrew the thumb screws C 4 Lift away the vertical plate D and place it temporarily up against the handrail to the right Filler neck and filling cap E for the oil tank is ...

Page 114: ...t according to local legislation Now open the valve to drain the tank 6 Once the oil is drained completely close the valve and replace the drain cap Check the condition of the drain seal Replace if needed 7 Unscrew the filling cap E Fill new oil into the tank approx 58 quarts 55 liters For details on oil type see Recommended Lubricants on page 95 8 When the oil level covers the sight glass H the f...

Page 115: ...ecessary 7 Pack bearings E with fresh wheel bearing grease and re install using a new seal F 8 Turn the wheel and tighten the castle nut C until a slight resistance in the wheel rotation is felt 9 Loosen the castle nut until the first notch horizontal or vertical is aligned with the cotter pin hole on the shaft 10 Fit a new cotter pin and bend it 11 Fill the hub cap with fresh grease and re attach...

Page 116: ...s beforehand The operator must select appropriate intervals for the occasional maintenance If in doubt contact your local HARDI dealer Lifting and Removing the Pump When lifting and removing the pump use a shackle fitted to the built in lifting eye located between the heads A WARNING To prevent damages in case of a free falling pump use lifting gear and a steel shackle with at least 4 tons max ten...

Page 117: ...phragm bolt 5 6 Remove the diaphragm washer 6 7 The diaphragm 7 may then be changed 8 Check that the drain hole 8 at the bottom of the pump is not blocked 9 Apply a small amount of pump grease on the underside of the diaphragms between diaphragm and connecting rod washer 10 Reassemble the pump with the following torque setting Diaphragm head bolts 1 67 Ft lb 90 Nm Diaphragm bolt 5 67 Ft lb 90 Nm 1...

Page 118: ...nd pump part by turning the nuts on the support bracket for the sensor The air gap A must be set to 1 mm 0 3 0 0 mm Use a feeler gauge or similar tool to verify 2 Verify transducer function on the controller HC 6500 ISOBUS VT Monitor the menu 4 5 4 9 6 PTO pump frequency Level Indicator Adjustment The level indicator reading should be checked regularly When the tank is empty the float should lie o...

Page 119: ...acement If the main tank drain valve leaks the seal and seat can be changed in the following way DANGER Do not enter the inside of the tank the parts can be changed from the outside of the tank WARNING Use eye face protection mask when dismantling the tank drain valve 1 Make sure that the tank is empty and clean 2 The valve must be closed and the string must be loose 3 Pull out the clip A and pull...

Page 120: ...ange the O ring B if worn before reassembly Reassembly 1 Check that the barbed lock ring C is fitted to the feed pipe with barb pointing away from pipe opening 2 Fit the oiled O ring B onto the feed pipe next to the lock ring C 3 Push the feed pipe and hose barb together 4 Screw the union nut A on the hose barb and tighten union nut A by hand Initial Assembly of Fittings ATTENTION This method can ...

Page 121: ...O rings Foreign objects In Case of Leaks 1 Disassemble the pipe fitting 2 Check condition and position of O ring Replace it if damaged or cracked 3 Clean and lubricate the O ring Lubricate all the way around using a non mineral lubricant 4 Reassemble the O ring or gasket and pipe fittings When tightening the fittings a little mechanical leverage may be used How To Disassemble Nozzle Holders Nozzle...

Page 122: ...ntenance Note that the O ring when seated is supposed to be a little out of shape to fit tightly around the hole in the nozzle pipe How To Reassemble Nozzle Holder 1 Place the O ring inside the lower part 2 Place the lower part on the nozzle pipe The O ring fits around the hole in the nozzle pipe where the spray liquid exits to the nozzle holder 3 Place the upper part on the opposite side of the n...

Page 123: ...O rings or gaskets Damaged or incorrectly seated O rings Dry or deformed O rings or gaskets Foreign objects In Case of Leaks DO NOT over tighten the pipe fitting Follow this procedure instead 1 Disassemble the pipe fitting 2 Check condition and position of O ring or gasket Replace it if damaged or cracked 3 Clean and lubricate the O ring or gasket Lubricate all the way around using a non mineral l...

Page 124: ...mble the fittings place the connector lock ring and O ring on the pipe in that order Tighten the connector onto the T piece Gasket Types Usually an O ring is used but there is also a different type of gasket in use F How To Remove Lock Ring If the lock ring needs to be replaced this can be done by mounting a connector A in reverse direction Push the connector over the lock ring Place the connector...

Page 125: ...er to the tractor 3 Place tractor and sprayer on level and solid ground 4 Activate parking brakes for tractor 5 Put wedges under the wheels to prevent rolling 6 Unfold the boom 7 Place strong supports below the center section and all boom sections to relieve the load from the hydraulic cylinders If you have a lifting crane support the center section as a minimum as this is the heaviest boom part u...

Page 126: ...gain Adjustment of Boom Tilt The horizontal adjustment of the boom wings is done by the retracted tilt cylinder The boom must be straight and horizontal If necessary adjust the wing as follows 1 Support the boom wing with jack stands or similar to relieve the load from the hydraulic cylinder 2 Loosen the jam nut A which is positioned by the hinge ring on the cylinder s piston rod 3 Adjust the cyli...

Page 127: ...Preparations Park the tractor and sprayer Unfold the spray boom Before adjusting the boom tighten all bolts and nuts at the hinge points Tools Needed Size 13 17 27 30 38 46 mm Some adjustments may require an extension on the wrench to achieve the proper torque ...

Page 128: ...nder to the hinge point Disconnect the hydraulic cylinder and move it away from the hinge point 2 The aluminum boom part is aligned horizontally by adjusting the two M34 ram eyes Use a bubble level to check the alignment Once the boom is aligned horizontally tighten the M34 nuts just slightly ...

Page 129: ...6 Maintenance 127 At the same time adjust the two stop bolts to align the boom sections ...

Page 130: ...n relation to the steel boom when folded unfold the aluminum boom once again Keep the horizontal settings and adjust the M34 ram eyes A and B to raise or lower the aluminum boom To lower the aluminum boom adjust A and B outwards the same length e g same number of nut revolutions To raise the aluminum boom adjust A and B inwards the same length ...

Page 131: ...nment is identical adjust the bracket to support the aluminum boom during transport Loosen the nuts on the braces to move the bracket up or down Fit it into the braces on the aluminum boom Tighten the nuts when the bracket is in place 7 Unfold the boom one last time to tighten the M34 nuts on the double ram eyes Tighten the M34 nuts to 443 Ft lb 600 Nm Use an extension on the wrench if necessary ...

Page 132: ... touching the steel boom A gap of 1 2 mm should be present between Stop C and the aluminum boom 9 Connect the hydraulic cylinder and tighten the bolt and nut firmly 10 Minimize the distance E as much as possible by turning the rod on the double ram eye Loosen the nuts and turn the rod with a wrench ...

Page 133: ...til stop C is touching the aluminum boom Keep the hydraulic cylinder fully extracted it must not retract when adjusting the double ram eye Keep turning the ram eye rod 3 turns Tighten the nuts on the ram eye rod with a wrench with extension 13 The force of the hydraulic cylinder can cause misalignment of the boom If needed adjust Stop C and D once more to touch the opposite boom section 14 With th...

Page 134: ...l the breakaway will release when a force of 33 lb 15 kg applied at the end 4 Tighten the jam nut again DANGER Never place fingers into open breakaway clutch Risk of injury if the clutch closes accidentally WARNING Do not tighten the breakaway clutch more than what is described above Risk of damage to the boom when the breakaway is activated Connection Type Spring The tension for the spring loaded...

Page 135: ...pened by the oil flow in the circuit Accumulator Service If the yaw damping seems to be insufficient the accumulators need to be recharged or replaced Ask your HARDI dealer to assist you 1 Check for any leaks 2 Check pressure setting for the accumulators in the test sockets which are located in the hydraulic block A Hydraulic hoses for the accumulators are also connected to this block 3 Fill nitro...

Page 136: ...ng gear again Wear Bushing Replacement on Steering If too much play is found in the steering the wear bushings must be replaced This should be done at your local HARDI dealer Replacement of Transmission Shaft Shield See the manufacturer s instruction book Replacement of Transmission Shaft Cross Journals See the manufacturer s instruction book Change of Light Bulb 1 Switch off the light 2 Loosen th...

Page 137: ...be Always use new tubes of recommended size When fitting new tires always fit new tubes Do not use tubes for tubeless tires Before mounting always lubricate both tire beads and rim flange with approved lubricating agent or equivalent anti corrosion lubricant Never use petroleum based greases and oils because they may damage the tire Using the appropriate lubricant will prevent the tire from slippi...

Page 138: ...ings Cylinders for outer sections 2 Venting Procedure Follow these steps to complete the venting Both venting screws or valves A and B are closed to begin with 1 Cylinder piston is retracted 2 Remove the dust caps from the venting valves 3 Mount a clear 5 mm hose to the venting valve A and lead it into a suitable container 4 Open the venting valve A 5 Activate the hydraulic oil pressure and extend...

Page 139: ...ight glass for the hydraulic tank on the sprayer 10 Check the pressure gauge for the suction filter indicator is in the green area 11 Re tighten hose connections and check for leaks 12 Check the blower speed and feed pressure see below Pressure Adjustment of Blower Transmission Ports and connectors for blower transmission The transmission feed and working pressure are checked as follows 1 P1 conne...

Page 140: ...liquid system to create a protective ratio of antifreeze water solution Depending on your winter temperatures use the recommended mixture ratio in the table below Turn on the pump and operate all valves and functions operating units TurboFiller etc allowing the antifreeze mixture to be distributed around the entire liquid system without leaving any unmixed water in hidden places Unmixed water will...

Page 141: ...ncluding pneumatic hydraulic electric and electronic connections Check that the hoses and cables are free to move along when driving with the sprayer No rubbing or stretching of cables and hoses 6 Check that hydraulic hoses are connected correctly to tractor see flow directions marked on the hoses and they are without damages 7 Check that electric cables to the tractor are intact and connected cor...

Page 142: ...6 Maintenance 140 ...

Page 143: ... gauge but it decreases pressure at the nozzles Impurities sucked in by the pump may prevent the valves from closing correctly thus reducing the pump flow A bad reassembly of the pump elements especially the diaphragm covers causes air intakes or leaks and reduces the pump flow Rusted or dirty hydraulic components cause bad connections and early wears A poorly charged or faulty battery causes fail...

Page 144: ...ion is on Nozzles are worn Check nozzle output Replace nozzles if the deviation in output exceeds 10 Sucking air towards end of tank load Lower pump speed rpm Pressure increasing Pressure filters beginning to clog Clean all filters Formation of foam Air is being sucked into system Check tightness gaskets O rings of all fittings on suction side Excessive liquid agitation Lower pump speed rpm Check ...

Page 145: ... valves Air is being sucked into system Check for leaks pinholes in suction hoses tightness gaskets O rings of all fittings on the suction side Lack of flow capacity Internal wear on conrod and conrod ring Poor greasing Replace parts as needed and observe proper grease quality and intervals Pump valves are blocked or defective Check for obstructions or if needed replace valves Extreme internal ero...

Page 146: ...to reservoir via two spool valves Oil heats up in Closed Center systems Bypass valve does not close properly Check close screw in by pass valve Internal leaks in flow regulator Replace flow regulator O rings and backup rings Replace flow regulator Individual hydraulic piston does not move Clogged restrictor Dismantle and clean restrictor FAULT PROBABLE CAUSE CONTROL REMEDY Max revolutions cannot b...

Page 147: ... and that no persons are in the folding area Now press the button with the LED light once on the junction box this will override the sensor alarms Continue folding the boom into transport position by using the controls in the tractor This emergency mode for the sensors is reset only after the tractor has been turned off and restarted Boom width Blinking mode for LED light State of sensors Up to 10...

Page 148: ... open an electric junction box check the fuse change it if needed and reassemble the junction box Any other changes or modifications of the circuit boards must be carried out only by qualified HARDI personnel Ask your dealer if in doubt Only replace a fuse with the same type and size Using a bigger fuse will result in damages to the electric components Risk of fire Example of a printed circuit boa...

Page 149: ...H interface Junction box for boom hydraulics TWIN FORCE boom 26076500 F1 15 A Active yaw damping valves Y1 Y4 Right inner wing valve V7 Junction box for boom lights 26057300 F1 F2 F3 5 A 5 A 3 A Right boom wing Left boom wing Working zone Junction box for fluid functions HC 5500 no JobCom DAH 26052900 F1 F2 10 A 10 A Option for TWIN sprayers not used Option for TWIN sprayers not used Location for ...

Page 150: ... be drained before filter element at the drain plug B WARNING Always wear protective clothing and gloves before opening the filter Emergency Operation Liquid System In case of power failure it is possible to operate all functions of the operating unit manually Controller HC 6500 and higher and ISOBUS Disconnect the power supply to the sprayer depends on the tractor sprayer setup Manually turn the ...

Page 151: ... 11 6 60 to 90 17 5 31 5500 28 3 11 10 11 6 60 to 90 17 5 31 7000 28 3 12 0 11 6 60 to 90 19 10 31 All measurements are in feet and inches Wheel Adj axle Fixed axle Duals 22 row Duals 30 row Clearance 320 90 R50 60 90 120 88 132 60 90 30 3 480 80 R46 60 90 120 88 132 60 90 32 2 380 105 R50 60 90 120 88 132 60 90 33 5 480 80 R50 60 90 120 88 132 60 90 34 5 under axle Single tires Tire size Sprayer ...

Page 152: ... Hitch load Axle load Hitch load Axle load Hitch load Axle load Hitch load 80 ft 12248 2162 13224 1186 14410 22302 6443 23278 5467 28745 90 ft 12393 2204 13451 1146 14597 22447 6485 23505 5427 28932 100 ft 12492 2226 13598 1120 14718 22546 6507 23652 5401 29053 120 ft 12760 2553 14320 992 15313 22814 6834 24374 5273 29647 All weights in pounds lbs Main tank capacity 1600 gal 6056 L Rinsing tank ca...

Page 153: ...n oil is also used for the sprayer hydraulics Consult the tractor dealer if in doubt Pump model 464 6 5 PSI RPM GPM HP 0 1000 92 2 4 3 220 1000 78 7 13 8 Pump model 464 10 0 PSI RPM GPM HP 0 540 74 0 2 4 220 540 68 4 11 1 Min Max operating torque kW See type sign for liquid pump The type sign is located on the front side of the pump facing towards the tractor Max operating temperature 176 F 80 C M...

Page 154: ...nical residue for the sprayer with the largest tank largest fluid system and widest spray boom is stated below Smaller booms and fluid systems with less options will have less residue Voltage 12 V DC Tolerance 1 5 3 0 V DC Tolerance for voltage 1 5 V 3 0 V Current from tractor 40 A peak Blade fuses on the sprayer 25 A Main tank volume liters Output hp Output kW 4500 175 130 5500 190 140 7000 210 1...

Page 155: ... insignificantly from the specified value The TWIN system emits a relatively uniform noise when running The noise emission test was carried out using a New HollandTM125 tractor If you are using another tractor the noise level in the tractor cab may differ a little from the specified value The tractor noise is of course a part of the total noise level 1 When standing next to the TurboFiller with th...

Page 156: ...cleaning the sprayer inside and outside dispose of chemical residues in the liquid system and water containing cleaning agent according to local regulations Tanks Plastic HDPE Chassis Steel Boom Steel aluminum Tires Rubber Mudguards Plastic PE Grey side shields Plastic PE Air blower housing Steel Air impeller blades Glass reinforced plastic PA Air guide on boom Aluminum Bag for air guide Plastic P...

Page 157: ...cal Connections Rear Lights The wiring is in accordance with ANSI ASAE S279 11 Position Wire color 1 Ground White 2 Work lamps Black 3 LH flashing turn indicator Yellow 4 Free Red 5 RH flashing turn indicator Green 6 Free Brown 7 Free Blue ...

Page 158: ... N 2606 2500 L S p a re W ir e 5 4 G M a x 5 5 W P in 1 1 2 V A E C D B F G H I J K L M N O A Position light left B Rear light left C Position light right D Rear light right E Connector for traffic light F Connector for work light G Boom light right H Boom light left I Boom light center J License plate light K Position light left L Position light right M Work light N Sensor for work light O Free w...

Page 159: ...rali le Hydraulic block for bypass ORSF Item no 72809100 Hydraulic block for steering ORSF Item no 72809200 Hydraulic block for parali ORSF Item no 72809300 0 6 0 4 V0 P2 4 5 0 8 1 2 1 6 P V41 V40 L K T 1 8 if installed if installed RB RA LB LA V63 V62 V61 V60 V64 RB LA LB RA B A B A Boom ...

Page 160: ...hnical Specifications 158 TWIN System Transmission Spray Boom 80 100 24 30 m 1 2 1 2 1 2 0 9 1 2 0 7 0 7 0 7 0 7 1 2 1 2 0 9 0 7 0 7 0 55 0 55 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 HAZ only HPZ only HAZ only 0 7 ...

Page 161: ...ACC3 Y2 1 2 C2 MACC3 C3 C2 T Hydraulic block for yaw Item no 78220800 V7 V8 V13 V14 0 7 V13 V14 V10 1 7 V5 IN Nitrogen 30 2 0 bar 3 2 4 B1 B2 T P NORAC block if installed Item no 78219200 Right yaw Right inner wing 0 9 Le inner wing Le yaw 1 2 1 2 B3 A3 Boom wheel if installed NORAC sensor if installed A1 Hydraulic block for accumulator Item no 78221800 Pressure 120 2 bar Volume 0 5 litre Ac 150 b...

Page 162: ...8 Technical Specifications 160 ...

Page 163: ...greasing maintenance of oil levels minor adjustments including the boom b Transportation of any HARDI product to and from where the warranty work is to be performed c Dealer travel time to and from the machine or to deliver and return the machine from the service workshop for repair unless otherwise dictated by state law d Dealer traveling costs 4 Parts defined as normal wearing items i e Pump Dia...

Page 164: ...ranty in any way or grant any other warranty unless such change is made in writing and signed by the CEO in the Davenport office Approval of warranty is the responsibility of the HARDI Service Department 13 Any warranty work performed which will exceed 1000 00 MUST be approved IN ADVANCE by the Service Department Warranty claims filed without prior approval will be returned 14 ANY pump replacement...

Page 165: ...C Chemical Container Rinsing Lever 30 81 ChemLocker 41 Clean Water Tank 31 Cleaning Chemical Container 84 External Cleaning Device 44 Standard 88 Clogging Indicator 28 Control Unit Brackets 55 Location 39 Operation 72 CycloneFilter 29 57 105 D Disposal 154 Drain Valve Seal Replacement 117 Using 93 Drawbars Rigid drawbar 42 Suspended drawbar 42 DynamicFluid4 26 E EasyClean Filter 28 Electrical Conn...

Page 166: ...ement of Cross Journals 134 Replacement of Shield 134 Pulling the Sprayer 47 Pump 24 Pump Speed Transducer 116 Q Quick Fill 77 Quick Reference Cleaning 87 Operation 85 R Rear Lights 155 Replacement Drain Valve Seal 117 Level Indicator Wire 117 Pump Diaphragms 115 Pump Valves 115 Wear Bushing on Boom Lift 134 Wear Bushing on Steering 134 Requirements Filling Washing Location 76 Tractor 151 Returnin...

Page 167: ...WIN System Air assistance 34 Gearbox 108 U Unloading the Sprayer 47 V Valve Adjustment of 3 Way 123 Agitation 25 Closed Center Hydraulics 53 Open Center Hydraulics 53 Pressure SmartValve 25 Return 29 Suction SmartValve 25 TurboDeflector 30 81 TurboFiller Suction 30 81 Valves Symbols 24 69 Valves and symbols 24 W Wheel Bearings 110 Nuts 106 ...

Page 168: ...Index 166 ...

Page 169: ......

Page 170: ...HARDI North America Inc 1500 West 76th St Davenport IA 52806 Ph 563 386 1730 Customer Service Email custserv hardi us com Email info hardi us com Website www hardi us com ...

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Hardi COMMANDER 5500, Instruction Book

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