6 - Maintenance
102
Service and Maintenance Intervals
Tightening Bolts and Nuts
When tightening bolts and nuts as a part of periodic service or due to replacement of spare parts, it is important to apply
the correct torque. This will prevent accidents and prolong the lifetime of the parts included in the bolted joints.
If not otherwise stated in this book, please tighten bolts and nuts using the following torques.
*Exceeding this value results in a great risk of deforming the bolt.
±
WARNING! Applying too little torque will result in these risks:
±
WARNING! Exceeding the maximum torque will result in these risks:
Material: Surface treated steel
Material: Stainless steel
Bolt size
(metric)
Recommended
torque
Maximum
torque*
Bolt size
(metric)
Recommended
torque
Maximum
torque*
M4
21 In/lb (2.4 Nm)
27 In/lb (3 Nm)
M4
15 In/lb (1.7 Nm)
19 In/lb (2.1 Nm)
M5
44 In/lb (5 Nm)
53 In/lb (6 Nm)
M5
31 In/lb (3.5 Nm)
37 In/lb (4.2 Nm)
M6
71 In/lb (8 Nm)
89 In/lb (10 Nm)
M6
50 In/lb (5.6 Nm)
62 In/lb (7.0 Nm)
M8
15 Ft/lb (20 Nm)
18 Ft/lb (25 Nm)
M8
124 In/lb (14 Nm)
155 In/lb (17.5 Nm)
M10
29 Ft/lb (39 Nm)
37 Ft/lb (50 Nm)
M10
20 Ft/lb (27 Nm)
26 Ft/lb (35 Nm)
M12
52 Ft/lb (70 Nm)
63 Ft/lb (85 Nm)
M12
36 Ft/lb (49 Nm)
44 Ft/lb (60 Nm)
M14
83 Ft/lb (112 Nm)
103 Ft/lb (140 Nm)
M14
58 Ft/lb (78 Nm)
72 Ft/lb (98 Nm)
M16
133 Ft/lb (180 Nm)
159 Ft/lb (215 Nm)
M16
93 Ft/lb (126 Nm)
111 Ft/lb (151 Nm)
M18
177 Ft/lb (240 Nm)
225 Ft/lb (305 Nm)
M18
124 Ft/lb (168 Nm)
158 Ft/lb (214 Nm)
M20
258 Ft/lb (350 Nm)
321 Ft/ lb (435 Nm)
M20
181 Ft/lb (245 Nm)
225 Ft/lb (305 Nm)
M22
361 Ft/lb (490 Nm)
435 Ft/lb (590 Nm)
M22
253 Ft/lb (343 Nm)
305 Ft/lb (413 Nm)
M24
443 Ft/lb (600 Nm)
553 Ft/lb (750 Nm)
M24
310 Ft/lb (420 Nm)
387 Ft/lb (525 Nm)
M27
720 Ft/ lb (976 Nm)
811 Ft/lb (1100 Nm)
M27
504 Ft/lb (683 Nm)
568 Ft/lb (770 Nm)
M30
959 Ft/lb (1300 Nm)
1103 Ft/lb (1495 Nm)
M30
671 Ft/lb (910 Nm)
772 Ft/lb (1047 Nm)
•
bolted joints will rattle and thus fail under fatigue
•
bolts are being worn quickly and thus will not fulfill their design purpose
•
bolted joints will come loose
•
accidents caused by assembled parts coming apart due to bolts or nuts failing or falling off.
•
damaging or stripping the threads and deforming the bolt
•
bolt heads will be broken
•
bolted joints will come loose
•
accidents caused by assembled parts coming apart due to bolts breaking at a later time.
Summary of Contents for COMMANDER 5500
Page 2: ......
Page 4: ......
Page 10: ...Table of Contents 8 ...
Page 12: ...1 Welcome 10 ...
Page 48: ...3 Description 46 ...
Page 96: ...5 Operation 94 ...
Page 99: ...6 Maintenance 97 Lubrication and Oiling Plan Boom Width 80 100 10 10 10 C 500 C 50 C 50 10 ...
Page 100: ...6 Maintenance 98 Lubrication and Oiling Plan Boom Width 120 10 C 500 C 50 10 ...
Page 129: ...6 Maintenance 127 At the same time adjust the two stop bolts to align the boom sections ...
Page 142: ...6 Maintenance 140 ...
Page 162: ...8 Technical Specifications 160 ...
Page 168: ...Index 166 ...
Page 169: ......