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Four  post  parking  lift                                                                                       Happ25  4  post  hoist

 

 

19 

If  the  fitting  on  the  runway  (shown  below)  has  not  been  installed  yet,  just  connect  outside  of  

the  runway  and  fit  it  later  when  the  hoist  is  raised  

and  sitting  firmly  on  safety  latches.  

If  you  

do  this  be  careful  not  to  squash  the  line  when  lowering  the  runways.  

Figure:  connection  of  hose  to  pump  assembly

  

The  following  step  is  to  be  performed  by  a  licensed  electrician.  

   If  the  limit  switch  is  not  required  terminate  the  connection  and  move  it  inside  the  

control  box  cover.  

Leaving  the  connection  open  circuit  will  stop  the  pump  from  

operating.  

   Wire  the  line  into  a  15  amp  circuit.  If  a  3  phase  pump  has  been  used  wire  into  the  3  

phase  circuit.  

Using  a  small  funnel  (  auto  transmission  fill  funnel),  fill  the  oil  tank  with  10  L  or  ISO  46  grade  

hydraulic  oil.  Make  sure  you  use  a  brand  name  oil  and  that  the  oil  is  transparent.  Hydraulic  oil  

is  hydroscopic  and  will  absorb  water  easily.     

Note:  The  smallest  amount  of  water  in  the  closed  systems  will  cause  the  cylinder  to  rust.  

Securing   with   anchor   bolts   

Column alignment. 

Ensure  the  hoist  is  in  the  correct  position  and  that  the  columns  are  vertical  +/-­  1  degree  in  

both  length  and  width  directions.  The  columns  should  be  parallel  to  each  other  at  each  end  to  

ensure  even  lifting.  During  this  stage  you  can  adjust  the  column  vertical  positioning  with  

shims  under  the  base  plate.  These  location  of  the  columns  needs  to  be  verified  before  drilling  

holes,  the  column  vertical  alignment  can  be  performed  after  this  step.  

Measure  the  outside  of  the  anchor  bolts  to  confirm  the  size,  typically  HAPP  25  hoists  are  

supplied  with  either  M20  Anchor  bolts  that  require  a  20mm  hole  or  M18  Loxon  bolts  which  

require  a  24mm  hole.  

If  you  have  one  type  of  bolt  and  wish  to  switch  to  the  other  style  HAPP  will  exchange  this  at  

the  cost  of  shipping.  Also  longer,  bolts  and  18  /  19  mmm  tru  bolts  are  available  for  exchange  

also  if  required.  

Anchor  bolts  work  best  with  a  tight  fitment,  it  is  suggested  that  you  drill  a  test  hole  and  confirm  

the  bolts  will  be  installed  with  a  firm  hit  and  not  drop  in  to  the  hole.  

With  the  loxon  bolts  the  hole  positions  are  marked  and  a  small  shallow  pilot  hole  (approx.  

25mm  deep)  is  created  with  masonry  bit  that  will  fit  through  the  baseplate  hole  (20mm)  after  

which  the  hoist  is  moved  and  the  larger  24  mm  bit  is  used  to  complete  the  hole.  Be  careful  to  

ensure  the  hole  matches  the  baseplate  hole,  if  the  hole  is  not  in  the  correct  location  the  

baseplate  bolts  will  not  fit  unless  the  baseplate  is  modified.  

With  the  anchor  bolts  the  hole  is  drilled  directly  through  the  baseplate  hole.  The  anchor  bolt  is  

tapped  with  the  washer  and  nut  installed  and  should  tighten  up  quickly  if  the  hole  is  the  

correct  size.  

The  anchor  bolts  should  all  be  tightened  with  a  large  ¾  inch  drive  socket  wrench  or  

Summary of Contents for Happ25

Page 1: ...Four post lift Happ25 4 post hoist Happ25 four post parking lift INSTRUCTION MANUAL...

Page 2: ...delivery vehicle 14 Unpack all loose fitting items 15 Remove runways 15 Construct and attach end frames 16 Connect the cables 17 Install the pump assembly 18 Securing with anchor bolts 19 Initial Tes...

Page 3: ...eptable to remove this strap or modify it ensure the plate clears Raincoat studs There are some mushroom shaped studs on the edge of the runway we have never supplied the raincoat that is available to...

Page 4: ...r operate if it malfunctions or if it has broken or damaged parts Repairs should be made with original equipment parts 1 1 Cautions with words Pay special attention to the parts connected with product...

Page 5: ...nage carefully understand and remember them Routine maintenance and inspection is necessary for safe lift operation Read operating and instruction manuals before operating lift Remain clear of lift wh...

Page 6: ...nnel Do not operate damaged lift Do not exceed lifting capacity Avoid excessive rocking of vehicle while on lift 1 3 Usage Purpose The lift is used for parking cars whose weight is less than 4000kg Ro...

Page 7: ...debris Before lowering lift be sure tool trays stands etc are removed from under your vehicle Release locking devices before attempting to lower lift l Adequate ventilation should be provided when wo...

Page 8: ...THE LIFT MANUFACTURER S MANUAL Improper installation can cause accelerated wear resulting in catastrophic failure such as property damage and body injury Manufacturer will assume no liability for los...

Page 9: ...f a fault or defect we must supply pictures and text You must send pictures and details to us to receive warranty components Parts are sent to HAPP for verification of fault and subsequent exchange re...

Page 10: ...rocedures Ensure any maintenance and repairs have been completed and signed off Equipment Check All fittings for tightness Anchor bolts are tight Foundations are visibly sound Safety release mechanism...

Page 11: ...ed on all columns Maintenance Follow the HAPP user guides for regular planned maintenance Ensure checks by competent persons are performed at regular intervals or in the event of any accidental damage...

Page 12: ...Main Parts of the Lift The four post parking lift is the more convenient lift for parking the vehicle The following words will help you understand the working principle of the device before using Plea...

Page 13: ...estionable slope consider a survey of the site and the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 180mm thick 3500psi steel reinforced concr...

Page 14: ...on with pictures is provided in section 11 The first few sections are similar so don t give up review all of the sections It is recommended you read both sections which will give you two descriptions...

Page 15: ...the hose directly from the pump to the cylinder without going through the hole in the runway and fit it after you have raised the runway and located it on the safety latch Figure hose fitting which ma...

Page 16: ...he entry end and two smaller plates that are used at the entrance end as shown below Ensure that the head of the bolt is on the inside of the cross beam where the cables run Failure to do so may cause...

Page 17: ...n extended and should now be able to be routed through the pulleys and up into the cap assembly External lock The cable routes up to the top plate on the column You will put a washer then two nuts on...

Page 18: ...wires for an optional limit switch Refer to electrical system section for details these connections are to be made by a licensed electrician to a 15Amp circuit Remove the generic fitting and replace w...

Page 19: ...ust the column vertical positioning with shims under the base plate These location of the columns needs to be verified before drilling holes the column vertical alignment can be performed after this s...

Page 20: ...and double check safety mechanism is functional Make sure you have even lifting on all four cables small differences in adjustment may cause the plate connecting cables to cylinder rod to not be hori...

Page 21: ...se Test the latch operation by lifting and checking all latches release and engage at the same time If they are not engaging the cause will likely be either the lifting cable adjustment or the latch a...

Page 22: ...power unit to lower the lift Watch the runways at each end in case any of the latches have not disengaged likely due to incorrect adjustment of cables or latches Lifting higher may correct the proble...

Page 23: ...g handling transport and unpacking operations 90 of components were pre assembled and packed with blister packing in steel frame for shipment Power unit was packed together with the lift and power uni...

Page 24: ...to oil container Noise is too loud when the lift is working The sliding and rotational part lack lubrication and or change the pulleysl Add dry lubrication change the pulleys The lift can t rise a The...

Page 25: ...t Happ25 4 post hoist 25 8 Hydraulic diagram Item Name Item Name Item Name 1 cylinder 4 Overflow valve 7 Gear pump 2 One way overflow valve 5 Unloading valve 8 Adjustable throttling valve 3 One way va...

Page 26: ...Four post parking lift Happ25 4 post hoist 26 8 Exploded Diagram...

Page 27: ...al system The figure below illustrates the electrical connections for the control unit on the electric motor Figure Electrical schematic for HAPP motors Some HAPP motors are supplied with an additiona...

Page 28: ...ide wiring of single phase motor These wires map out to a white connector as shown below Figure Electrical connection to motor This white connector is used to attach an limit switch to the hoist In ca...

Page 29: ...The limit switch connector should be connected and either shielded with extra insulation double insulated or moved back inside the control box If the limit switch is operational a 4Amp fusible link mu...

Page 30: ...dle on the power unit to lower the lift The small allen key in the center of one side of the unit is used to adjust the lowering speed The other flat head adjuster under the plastic cover on other sid...

Page 31: ...ge to protect items should they fall out Unpack all loose fitting items The hoist is packed with the runways and end frames forming the package frame Carefully remove the items within the package bein...

Page 32: ...Cylinder preparation The cylinder as supplied is in the fully raised position ram tube inside the cylinder When you assemble and attach the steel cable you will need to extend the ram tube to provide...

Page 33: ...lumns then install the locking ladder The locking ladder will slot into the crossbeam nylon sliders as shown below The nylon slider will be inside the column at the base of the column at this stage Th...

Page 34: ...configure the safety release mechanism The two ends of the rod are threaded together with the threaded rod and lock nut as shown in the diagram below 7 Place the two runways onto the end frames Typic...

Page 35: ...lates are placed at the opposite end to entry location on the hoist The half size plates are placed on the entrance end of the hoist allowing runways to be fitted and overrun plate to be added when in...

Page 36: ...ct location The columns are placed in the desired location Measure the gap between the columns to confirm the spacing is correct This measurement is a guide to locating the column the columns must be...

Page 37: ...25 has extra bracing under the runway which makes this step harder than usual You will have installed some of rods earlier in readiness for this step Install the rods into the runway as shown connect...

Page 38: ...tight cables are routed correctly locks are operational and hydraulic lines are connected 11 Fill the pump assembly oil reservoir with oil the hoist should be filled with 10Litres of ISO 46 grade hydr...

Page 39: ...ift Happ25 4 post hoist 39 12 Have an electrician connect the pump motor to a 15AMP circuit of or power outlet as described in this manual 13 Install drip trays and parts tray 14 The hoist is now read...

Page 40: ...extra adjustment 5 With the runways lifting evenly the lock engagement can be adjusted After the latchs pass the latch point you will hear the four clicks lower the hoist slowly and see that all latc...

Page 41: ...replaced after the vehicle is safely on the hoist Moveable hoist configuration If the dolly wheel option has been purchased these units can be installed at any time by assembling the caster wheel to...

Page 42: ...dures for any equipment are the responsibility of the owner of the hoist Lift installation and operating conditions can significantly impact the effective operating capability of any hoist It is the o...

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